Table of Contents
Related Manuals for Amazone ZG-B 5500 Ultra Hydro
Summary of Contents for Amazone ZG-B 5500 Ultra Hydro
- Page 1 Operating Manual ZG-B 5500 Ultra Hydro ZG-B 8200 Ultra Hydro Bulk Fertiliser Spreader Please read this operating manual before first commis- MG2338 sioning. BAG0051.5 02.14 Printed in Germany Keep it in a safe place for future use.
- Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
- Page 3 + 49 (0)5405 501-234 amazone@amazone.de E-mail: Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG2338 Compilation date: 02.14 ...
- Page 4 Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Tel.: + 49 (0)5405 501-0 Fax: + 49 (0)5405 501-234 E-mail: amazone@amazone.de ZG- B BAG0051.5 02.14...
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Page 5: Table Of Contents
Table of Contents User Information ..................8 Purpose of the document......................8 Locations in the operating manual...................8 Diagrams used .........................8 General safety instructions.................9 Obligations and liability ......................9 Representation of safety symbols..................11 Organisational measures .......................12 Safety and protection equipment ...................12 Informal safety measures.......................12 Operator training ........................13 Safety measures in normal operation ..................13 Danger from residual energy ....................14... - Page 6 Table of Contents Hydraulic service brake system .................... 46 5.3.1 Coupling the hydraulic service brake system................ 46 5.3.2 Uncoupling the hydraulic service brake system..............46 5.3.3 Emergency brake ........................46 Parking brake ........................48 Overrun brake with automatic reversing ................49 Wheel chocks ........................
- Page 7 Table of Contents 10.2 Filling the machine .........................95 10.3 Spreading operation.......................96 10.4 Boundary, ditch and side spreading ..................98 10.5 Wedge-shaped field broadcasting ..................99 10.6 Emptying the machine while stationary .................99 10.7 Recommendation for working in headlands.................100 Faults ......................101 Cleaning, maintenance and repairs............104 12.1 Cleaning ..........................106 12.2...
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Page 8: User Information
User Information User Information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual Describes the operation and maintenance of the machine. Provides important information on safe and efficient handling of the machine. -
Page 9: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and restric- tions which occur when operating the machine For the health and safety of the operator or third persons, ...
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Page 11: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (danger, warning, cau- tion) describes the severity of the risk, and carries the following mean- ing: DANGER Indicates an immediate high risk which will result in death or serious physical injury (loss of body parts or long term damage) -
Page 12: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment as per the information provided by the manufacturer of the crop protection agent to be used, such as: Chemical-resistant gloves, Chemical-resistant overalls, Water-resistant footwear, ... -
Page 13: Operator Training
General safety instructions Operator training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation and maintenance work. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 14: Danger From Residual Energy
General safety instructions Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the machine. Use appropriate measures to inform the operating personnel. You can find detailed information in the relevant sections of this operating manual. -
Page 15: Spare And Wear Parts And Auxiliary Materials
Immediately replace any machine parts which are not in a perfect state. Only use AMAZONE spare and wear parts released by AMA- ZONEN-WERKE, so that the type approval remains valid according to the national and international regulations. The use of wear and spare parts from third parties does not guarantee that they have been con- structed in a way as to meet the requirements placed on them. -
Page 16: Warning Symbols And Other Labels On The Machine
General safety instructions 2.13 Warning symbols and other labels on the machine Always keep all the warning symbols on the machine clean and in a legible state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075). -
Page 17: Positions Of Warning Symbols And Other Labels
General safety instructions 2.13.1 Positions of warning symbols and other labels The following diagrams show the arrangement of the warning symbols on the machine. Fig. 1 Fig. 3 Fig. 2 ZG-B BAG0051.5 02.14... - Page 18 General safety instructions Order number and explanation Warning symbols MD 075 Risk of fingers and hands being cut or cut off by accessible, moving parts involved in the work process. This danger can cause extremely serious injuries and the loss of body parts. ...
- Page 19 General safety instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
- Page 20 General safety instructions MD 102 Danger from intervention in the machine, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the machine being started unintentionally and rolling. These dangers can cause extremely serious and potentially fatal injuries. ...
- Page 21 General safety instructions MD 174 Danger from unintended continued movement of the machine. Causes serious, potentially fatal injuries any- where on the body. Secure the machine against unintended contin- ued movement before uncoupling the machine from the tractor. To do this, use the parking bra- ke and/or the wheel chock(s).
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Page 22: Dangers If The Safety Information Is Not Observed
General safety instructions 2.14 Dangers if the safety information is not observed Non-compliance with the safety information Can pose both a danger to people and also to the environment and machine. Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: ... -
Page 23: Safety Information For The Operator
General safety instructions 2.16 Safety information for the operator WARNING Risk of contusions, cuts, dragging, catching or knocks from in- sufficient traffic and operational safety. Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information ... - Page 24 General safety instructions When actuating the support equipment, there is a danger of in- jury from contusion and cutting points! Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine.
- Page 25 General safety instructions Machine transportation Comply with the national road traffic regulations when using public highways. Before moving off, check: The correct connection of the supply lines The lighting system for damage, function and cleanliness The brake and hydraulic system for visible damage ...
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Page 26: Hydraulic System
General safety instructions 2.16.2 Hydraulic system The hydraulic system is under a high pressure. Ensure that the hydraulic hose lines are connected correctly. When connecting the hydraulic hose lines, ensure that the hy- draulic system is depressurised on both the machine and tractor sides. -
Page 27: Electrical System
General safety instructions 2.16.3 Electrical system When working on the electrical system, always disconnect the battery (negative terminal). Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. ... -
Page 28: Brake System
General safety instructions 2.16.5 Brake system Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system. Have the brake system thoroughly checked regularly. If there are any malfunctions, stop the tractor immediately using the brake system. -
Page 29: Tyres
General safety instructions 2.16.6 Tyres Repair work on tyres and wheels may only be carried out by specialists with suitable installation tools. Check the air pressure at regular intervals. Inflate tyres to the specified pressure. If the air pressure in the tyres is too high, then there is a risk of explosion. -
Page 30: Cleaning, Maintenance And Repairs
● Spare parts must at least meet the specified technical require- ments of AMAZONEN-WERKE. This is ensured through the use of original AMAZONE spare parts. ZG- B BAG0051.5 02.14... -
Page 31: Loading
Loading Loading Loading and unloading with a tractor WARNING There is a risk of accident if the tractor is unsuitable and the machine brake system is not connected to the tractor or filled. Couple the machine to the tractor correctly before loading the machine onto a transport vehicle or unloading it from a transport vehicle. -
Page 32: Product Description
Product description Product description This section: Provides a comprehensive overview of the machine structure. Provides the names of the individual modules and controls. Read this section when actually at the machine. This helps you to understand the machine better. Overview of subassemblies Fig. -
Page 33: Safety And Protection Equipment
Product description Fig. 7 (1) Towing eye (4) Oil filter (2) Drawbar (5) Wheel chocks (3) Cover for hydraulic block and machine computer Safety and protection equipment Fig. 8/… (1) Guard tube (2) Spreading discs (3) Chain guard for agitator shaft drive (4) Hood with agitator shaft/spreading-disc drive cut-off when the rear flap is opened Without illustration:... -
Page 34: Supply Lines Between The Tractor And The Machine
Product description Supply lines between the tractor and the machine Supply lines in parking position: Fig. 9/... (1) Hydraulic hose lines (depending on equip- ment) (2) Electric cable for lighting (3) Machine cable with machine connector for operating terminal (4) Brake line with coupling head for air- pressure brake (Not shown) Fig. -
Page 35: Intended Use
Compliance with all the instructions in this operating manual. Execution of inspection and maintenance work. Exclusive use of original AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: ... -
Page 36: Rating Plate And Ce Mark
Product description The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice- versa when there is no-one in the machine danger area. Danger points exist: Between the tractor and the machine, in particular during cou- pling and uncoupling and when loading the seed hopper ... -
Page 37: Technical Data
Product description Technical data ZG-B 5500 ZG-B 8200 Bulk fertiliser spreader 5500 8200 Hopper size Permissible drawbar load Drawbar [kg] 2000 [kg] 2000 Hitch drawbar Ramp device with tow- [kg] 1600 ing device Length over-all: 6.50 Width / height with tyres: Impressio Tyres Width... -
Page 38: Weights Basic Machine And Modules
Product description 4.8.1 Weights basic machine and modules The basic weight (empty weight) is calculated from the total individual weights of the modules. ZG-B 5500 ZG-B 8200 [kg] Basic machine 1572 1672 Tyres 550/60-22,5, 8/10-Hole 600/55-26,5, 8/10-Hole 700/50-26,5, 10-Hole ... -
Page 39: Permissible Total Weights And Permissible Tyres
Product description 4.8.2 Permissible total weights and permissible tyres ZG-B 5500 ZG-B 8200 Axle load in kg Axle load in kg Permissible total weight in kg Permissible total weight in kg Tyres at air pressure in bar at air pressure in bar <= <= <=... -
Page 40: Necessary Tractor Equipment
Product description Necessary tractor equipment To use the machine, the tractor must fulfil the power requirements and must be equipped with the necessary electric, hydraulic and brake connections. Tractor engine power ZG-B 5500 from 60 kW ZG-B 8200 from 75 kW Electrical system ... -
Page 41: Structure And Function
The following section provides information on the machine structure and the functions of the individual components. Fig. 12 The AMAZONE ZG-B bulk fertiliser spreader is a fertiliser spreader with hoppers from 5,200 l to 8,200 l in volume. It is used to apply granuled fertiliser. - Page 42 Structure and function The ZG-B can be equipped with different axles and brake systems: Brake axle with overrun brake up to 8,000 kg, up to 25 km/h Brake axle up to 10,000 kg Running axle for 8,000 kg, 25 km/h ...
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Page 43: Air-Pressure Brake System
Structure and function Air-pressure brake system Keeping to the service interval is essential for proper functioning of the dual circuit service brake system. Fig. 13/… (1) Braking force regulator (2) Hand lever for setting braking force manu- ally (3) Setting position marking The braking force is set in 3 stages, depending on the load status of the machine. -
Page 44: Automatic Load-Dependent Braking Force Regulator (Alb)
Structure and function 5.2.1 Automatic load-dependent braking force regulator (ALB) Only for machines with sprung suspension WARNING Risk of crushing, cutting, being caught or drawn in, or impact through incorrectly functioning brake system. You must not change the adjustment measurement on the automatic load-dependent braking force regulator. -
Page 45: Uncoupling The Brake System
Structure and function 5.2.3 Uncoupling the brake system WARNING Risk of crushing, cutting, being caught or drawn in, or impact through the accidentally rolling machine, if the service brake is released. Dual-circuit pneumatic braking system: Always uncouple the supply line hose coupling (red) first, and then the brake line hose coupling (yellow). -
Page 46: Hydraulic Service Brake System
Structure and function Hydraulic service brake system To control the hydraulic service brake system, the tractor requires hydraulic braking equipment. 5.3.1 Coupling the hydraulic service brake system Only couple clean hydraulic couplings. 1. Remove the protective caps. 2. Clean the hydraulic plug and hydraulic socket if necessary. 3. - Page 47 Structure and function For this purpose: 1. Secure the pulling cable to a fixed point on the tractor. 2. Apply the tractor brake with the tractor en- gine running and hydraulic brake con- nected. Pressure accumulator of the emergency brake is being charged.
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Page 48: Parking Brake
Structure and function Parking brake When the parking brake is on, it secures the uncoupled machine against unintentional rolling. The parking brake is operated by turning the crank , which in turn operates the spindle and bowden cable. Fig. 17: Crank;... -
Page 49: Overrun Brake With Automatic Reversing
Structure and function Overrun brake with automatic reversing Fig. 20/… (1) Parking brake Off (A) On (B) (2) Pulling cable When coupling the machine: Fasten the parking brake pulling cable to a fixed point on the tractor. Fig. -
Page 50: Safety Chain For Implements Without Brake System
Structure and function Safety chain for implements without brake system Implements without a brake system or with a single-line brake system must be equipped with a safety chain in compliance with local country regulations. The safety chain must be correctly fixed to a suitable position on the tractor before transporting. -
Page 51: Drawbars
Structure and function Drawbars If using automatic trailer couplings, check that the connection is se- cure after coupling. If using non-automatic trailer couplings, secure the coupling pin positively after inserting it. The ZG-B is equipped with a spring-suspended drawbar and is height-adjustable. The bulk fertiliser spreader can be equipped with ... -
Page 52: Hydraulic Joints
Structure and function Hydraulic joints All hydraulic hose lines are equipped with gripping sections. Coloured markings with a code number or code letter have been ap- plied to the gripping sections in order to assign the respective hydrau- lic function to the pressure line of a tractor controller! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 53: Coupling The Hydraulic Hose Lines
Structure and function Maximum permissible pressure in oil return: 8 bar Therefore do not connect the oil return to the tractor control unit, but to a pressure-free oil return flow with a large plug coupling. WARNING For the oil return, use only DN16 lines and select short return paths. -
Page 54: Amatron 3 In-Cab Terminal
Structure and function AMATRON 3 in-cab terminal 5.10 The AMATRON 3 in-cab terminal (Fig. 25) controls, operates and monitors the ZG-B in a convenient manner. The hydraulic functions are operated using the AMATRON 3: Switch spreading-disc drive on/off Open and close the slide gates. -
Page 55: Spreading Discs Om
Structure and function Spreading discs OM 5.11 When using OM spreading discs, (Fig. 27/1) the working width can be infinitely adjusted by swivelling the spreading vanes on the discs. OM 15-24 spreading discs can be used for working widths of 15-24 m. OM 24-48 spreading discs can be used for working widths of 24-48 m. -
Page 56: Boundary Spreading
Structure and function 5.12 Boundary spreading For boundary spreading, the spreading disc speeds can be set inde- pendently for the right and left spreading discs. This speed adjustment is made via the AMATRON 3 in accor- dance with the information in the setting chart. The individual speed change for the spreading discs makes it possible to spread along field borders, as prescribed by the fertiliser ordinance. -
Page 57: Belt Conveyor Driven Hydraulically
Structure and function 5.14 Belt conveyor driven hydraulically The product is transported by belt conveyor from the hopper via the fertiliser antechamber with its flap controller to the spreader units. Fig. 31/... (1) Belt conveyor (2) Flap controller Fig. 31 The belt conveyor is driven hydraulically by a gearbox. -
Page 58: Weighing Technology
Structure and function 5.16 Weighing technology The machine can be equipped with a weighing device with 3 weigh cells (Fig. 35/1 and Fig. 35/2) to: Determine tank capacity (fill level check) Check the seed rate calibration value Fig. 35 5.17 Foldable ladder The foldable ladder (Fig. -
Page 59: Ascent With Platform
Structure and function 5.19 Ascent with platform Ascent via platform to the fertiliser antechamber with flap controller for cleaning and maintenance purposes. To climb up, pull out the ladder with plat- form and fold down the ladder (Fig. 38) ... -
Page 60: Stand
Structure and function 5.20 Stand Raising the stand after coupling 1. Wind up the stand (Fig. 40/1) to the limit stop using the hand crank (Fig. 40/2). 2. Pull the pins (Fig. 40/3) out of the stand. 3. Raise the stand. 4. -
Page 61: Swivelable Hopper Cover (Optional)
Structure and function 5.21 Swivelable hopper cover (optional) The swivellable hopper cover ensures for dry goods to be spread, even in event of wet weather. The hopper cover is optional. Hydraulically operated via tractor control unit manually operated. Fig. -
Page 62: Commissioning
Commissioning Commissioning This section contains information on commissioning your machine. on checking how you may connect the machine to your tractor. Before operating the machine for the first time the operator must have read and understood the operating manual. ... -
Page 63: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! Check the suitability of your tractor, before connecting the ma- chine to the tractor. You may only connect the machine to tractors suitable for the purpose. - Page 64 Commissioning 6.1.1.1 Data required for the calculation Fig. 45 [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Maximum drawbar load...
- Page 65 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to as- V min sure the steering functions properly Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7).
- Page 66 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front / rear Total weight Front axle load Rear axle load ...
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Page 67: Requirements For Tractor Operation With Attached Machines
Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage of components during operation through unap- proved combinations of connecting equipment. Ensure: that the connection fitting on the tractor possesses a per- missible drawbar load sufficient for the actual drawbar load. ... -
Page 68: Machines Without Their Own Brake System
Commissioning The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C Fig. 47 Permissible total weight of your tractor in [t] (see tractor operat- ing manual or registration papers) Axle load of the machine loaded with the permitted mass (pay- load) in [t], without drawbar load Acceleration due to gravity (9.81 m/s²) -
Page 69: Securing The Tractor / Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor / machine against unintentional start-up and roll- WARNING Risk of contusions, cutting, catching, drawing in and knocks when making interventions in the machine through Unintentional falling of the unsecured machine raised using the tractor's three-point linkage. ... -
Page 70: Fitting Wheels
Commissioning Fitting wheels If the machine is fitted with inflatable spare tyres, running wheels must be fitted before putting into operation. WARNING Only one permitted set of tyres may be used, as specified in the technical data (see page 37). ... -
Page 71: Adjusting The Height Of The Machine Drawbar
Commissioning Adjusting the height of the machine drawbar 1. Uncouple the spreader from the tractor (on page 75) and park it using the support. 2. Support the drawbar on a stable trestle (Fig. 48/1) and unscrew both securing screws (Fig. 48/2). 3. -
Page 72: Adjusting The System Setting Screw On The Hydraulic Block
Commissioning Adjusting the system setting screw on the hydraulic block Always adjust the system setting screw to the hydraulic system on your tractor. Increased hydraulic fluid tem- peratures are the result of an incor- rectly adjusted system setting screw, caused by constant strain on the trac- tor hydraulics pressure relief valve. - Page 73 Commissioning The machine must be depressurised before making adjustments. The hydraulic block can be found at the front of the machine, behind the cover plate. Adjusting the system converting bolt 1. Unscrew the cover. 2. Screw the system converting bolt to the stop in the following direction: ...
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Page 74: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and decoupling the machine, comply with the chapter "Safety information for the operator", page 23. WARNING Risk of contusions from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine! Secure the tractor and machine against unintentional start-up and rolling, before entering the danger area between the tractor and ma- chine when coupling or decoupling the machine. -
Page 75: Uncoupling The Machine
Coupling and uncoupling the machine WARNING Risk of energy supply failure between the tractor and the ma- chine through damaged power lines! During coupling, check the course of the power lines. The power lines must give slightly without tension, bending or rubbing on all movements of the connected machine. - Page 76 Coupling and uncoupling the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks through insufficient stability and possible tilting of the uncou- pled machine! Park the empty machine on a horizontal space with a hard surface. When uncoupling the machine, there must always be enough space in front of the machine, so that you can align the tractor with the ma- chine if necessary.
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Page 77: Manoeuvring The Uncoupled Machine
Coupling and uncoupling the machine 7.2.1 Manoeuvring the uncoupled machine DANGER You must be particularly careful when manoeuvring the machine with the service brake system released, since only the manoeu- vring vehicle is now braking the machine. The machine must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve. -
Page 78: Adjustments
Secure the tractor cabin against entry of other persons to prevent unintentional actuation of the tractor's hydraulic system. Configure all settings of the AMAZONE ZG-B bulk fertiliser spreader according to the information in the setting chart. All common kinds of fertiliser on the market are spread in the Amazone spreading hall, and the setting data measured during this process is incorporated into the setting chart. - Page 79 Service for the most up-to-date version of the setting chart, the AMAZONE Fertiliser Service will assist you over the tele- phone in assigning the fertilisers and setting recommendations +49 (0) 54 05 / 501 111 ...
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Page 80: Setting The Spread Rate
Adjustments Setting the spread rate See the software AMABUS operating manual. The slider position required for the desired spread rate is adjusted electronically via the two rate slides. After entering the desired spread rate on the AMATRON 3 [nominal quantity in kg/ha], the fertiliser calibration factor must be determined (spread rate check). -
Page 81: Determining The Fertiliser Calibration Factor While Stationary
Adjustments 8.2.1 Determining the fertiliser calibration factor while stationary WARNING Danger of injury from rotating spreader disc! Before carrying out the spread rate check, remove the two spreader discs. The spread rate check has to be carrying out under the left-hand outlet opening. 1. - Page 82 Adjustments For entering the calibration factor: The quantity factor can be taken from the setting chart. Empirical values can be used. Realistic calibration factors (0.7-1.4): Approx. 0.7 for urea Approx. 1.0 for calcium ammonium nitrate (CAN) Approx. 1.4 for fine heavy PK fertiliser (Fig.
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Page 83: Determining The Fertiliser Calibration Factor Automatically Using The Weighing Spreader
Adjustments 8.2.2 Determining the fertiliser calibration factor automatically using the weighing spreader Selecting the fertiliser calibration menu Check/enter working width. Check/enter seed rate calibration value. Check/enter intended speed. Fig. 56 Enter the provisional calibration fac- tor for determining the exact calibration fac- tor. - Page 84 Adjustments Starting calibration: Fertiliser calibration takes place during spreading in which at least 1,000 kg fertiliser is to be ap- plied. Select the Work menu. Start calibration. Switch on the spreading-disc drive. Fig. 57 Open the slide gates and drive to the spreading area.
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Page 85: Setting The Working Width
Adjustments Setting the working width There are different spreading disc pairs for the various working widths. The existing tramline system (distance between the tramlines) determines the selection of the required spreading disc pair. The working widths are adjustable within the working ranges of the respective Omnia Set (OM) spreading disc pairs (however, there may be deviations for the spreading of urea). -
Page 86: Replacing The Spreading Discs
Adjustments 8.3.1 Replacing the spreading discs 1. Remove thumb screw (Fig. 59/1). 2. Rotate the spreading disc so that the 8 mm dia. disc hole (Fig. 59) is aligned with the centre of the machine. 3. Remove the spreading disc from the gear- box shaft. -
Page 87: Adjusting The Spreading Vane Positions
Adjustments 8.3.2 Adjusting the spreading vane positions Fig. 60 The spreading vane position depends on: the working width and the type of fertiliser. Two different scales, designed so as to make it impossible to confuse them, are arranged on each spreading disc for precision setting of the individual spreading vane positions (Fig. - Page 88 Adjustments Adjust the spreading vanes as follows: 1. Turn off the spreading-disc drive. 2. Secure the tractor against unintentional starting and rolling away, see the chapter "Securing the tractor against unintentional start- ing and rolling away", from page 69. 3. Wait until rotating spreading discs come to a complete standstill before adjusting the working width.
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Page 89: Checking The Working Width With The Mobile Test Rig (Optional)
Adjustments 8.3.3 Checking the working width with the mobile test rig (optional) The working width is determined in part by the specific spreading properties of the fertiliser. As is well known, the primary factors that affect the spreading properties are: ... -
Page 90: Transportation
Transportation Transportation Comply with the chapter "Safety information for the operator", from page 25 when moving. Before moving off, check: The correct connection of the supply lines The lighting system for damage, function and cleanliness The brake and hydraulic system for visible damage ... - Page 91 Transportation CAUTION Comply with the chapter "Safety information for the operator", from page 25 when moving. Transportation is prohibited with a locked tractor control unit. As a general rule, put the tractor control unit on the tractor into neu- tral for transportation.
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Page 92: Use Of The Machine
Use of the machine Use of the machine When using the machine, observe the information in the following sections: "Warning symbols and other labels on the machine" from page 16 and "Safety information for the operator", on page 23 ff. Observing this information is important for your safety. -
Page 93: Amatron 3 Work Menu
Use of the machine Some products, such as Excello granulate and magnesium sulphate, cause increased wear to the spreading vanes (optional spreading vanes with enhanced wear resistance are available). When spreading mixed fertilisers, note the following: Each variety may have different flight characteristics. ... - Page 94 Use of the machine Work menu page 1 + shift button depressed Increase left-hand spread rate by per- centage application rate increase (e.g.: 10 %) Increase right-hand spread rate by per- centage application rate increase (e.g.: 10 %) Reduce left-hand spread rate by per- centage application rate decrease (e.g.: 10 %) Reduce right-hand spread rate by per-...
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Page 95: Filling The Machine
Use of the machine 10.2 Filling the machine WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! Comply with the maximum load of the connected machine and the approved axle and drawbar loads of the tractor. -
Page 96: Spreading Operation
Use of the machine 10.3 Spreading operation DANGER Before the machine is started up, make sure that all safety equipment is present and fitted correctly. The spreading vanes are made of especially hard-wearing stainless steel. However, the spreading vanes are wearing parts. ... - Page 97 Use of the machine Procedure for use The fertiliser spreader is coupled to the tractor. The supply hoses are connected. The AMATRON 3 is connected. The settings have been configured. Before spreading starts Enter/check the order and machine data on the AMATRON 3. See the software AMABUS operating manual.
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Page 98: Boundary, Ditch And Side Spreading
Use of the machine 10.4 Boundary, ditch and side spreading Boundary and side spreading with the ZG-B Ultra Hydro are carried out by reducing the border-side spreading disc speed. See the software AMABUS operating manual. Enter the spreading disc speed for boundary, ditch and side spreading in the AMATRON 3 Machine data menu. -
Page 99: Wedge-Shaped Field Broadcasting
Use of the machine Side spreading (Fig. 67) The boundary is delineated by an area in agricul- tural use. It is acceptable for a small amount of fertiliser to be thrown across the field boundary. Fig. 67 The fertiliser distribution in towards the centre of the field is still close to the nominal quantity. -
Page 100: Recommendation For Working In Headlands
Use of the machine 10.7 Recommendation for working in headlands Prerequisite for accurate work at field boundaries and edges. The first tramline (Fig. 68/T1) is gen- erally placed half a tramline's width from the edge of the field (see page 100). A tramline of this type is laid in the same fashion in the head- lands. -
Page 101: Faults
Clean the spreading discs and uniform. ing discs and the spreading the spreading vanes. vanes. The spreading properties of your Contact the AMAZONE Fertiliser fertiliser differ from those of the Service. one we tested when creating the 05405-501 111 setting chart. - Page 102 Faults Fault Cause Remedy The temperature of the hydraulic The system converting bolt on the Unscrew the system converting fluid is too high in a tractor spreader valve block has not bolt on the spreader valve block equipped with a constant flow been unscrewed to the limit stop until it reaches the limit stop system (gear pump)
- Page 103 Faults Fault Cause Remedy AMATRON 3 shows no func- Check power supply to Power supply defective. AMATRON 3 tion A warning signal is given on the Sensor provides incorrect speed See help button AMATRON 3 AMATRON 3 information to the AMATRON 3 Check sensor distance (approx.
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Page 104: Cleaning, Maintenance And Repairs
Regular and proper maintenance is a requirement of our war- ranty conditions. Use only genuine AMAZONE spare parts (see "Spare and wear parts and auxiliary materials" section, page 15). Only use genuine AMAZONE replacement hoses, and hose clamps made of V2A for assembly. - Page 105 Cleaning, maintenance and repairs Observe legal requirements when disposing of lubricants, e.g. oils and grease. These legal requirements also affect parts that come into contact with these lubricants. Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns.
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Page 106: Cleaning
Cleaning, maintenance and repairs 12.1 Cleaning Monitor brake, air and hydraulic hose lines particularly carefully. Never treat brake, air and hydraulic hose lines with benzene, benzole, petroleum or mineral oils. After cleaning, grease the machine, in particular after cleaning with a pressure washer / steam jet or liposoluble agents. -
Page 107: Lubrication Point Overview
Cleaning, maintenance and repairs 12.2 Lubrication point overview Lubricate all the lubricating nipples (keep the seals clean). Lubricate / grease the machine at the specified intervals (operating hours h). The lubrication points on the machine are indi- cated with the film (Fig. 70). Carefully clean the lubrication points and grease gun before greasing, so that no dirt enters the bearing. - Page 108 Cleaning, maintenance and repairs Fig. 71 Fig. 72 Fig. 73 Fig. 74 Fig. 75 Lubrication point Interval Number of Type of lubrica- lubrication tion points Fig. 71 1 Towing eye Grease 2 Steering drawbar bearing Grease nipple Fig. 72 1 Agitator shaft flange bearing Grease nipple 2 Agitator shaft drive chain Fig.
- Page 109 Cleaning, maintenance and repairs Brake shaft bearing, outer and inner Caution: no grease or oil should be allowed to get into the brakes. Depending on the model series, the cam bearing for the brakes may not be sealed. Only use lithium saponified grease with a dropping point greater than 190 °C.
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Page 110: Maintenance Schedule - Overview
Cleaning, maintenance and repairs 12.3 Maintenance schedule – overview Carry out maintenance work when the first interval is reached. The times, continuous services or maintenance intervals of any third party documentation shall have priority. Before each start-up 1. Check hoses/tubes and connection pieces for any visually obvi- ous defects/leaking connections. - Page 111 Cleaning, maintenance and repairs Monthly / every 50 operating hours Maintenance work Component Workshop work page Hydraulic system Check for leak tightness Check for defective hose lines Parking brake Check the braking effect with the brake on ...
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Page 112: Replacing The Spreading Vanes
Cleaning, maintenance and repairs 12.4 Replacing the spreading vanes WARNING Danger of ejection of spreading vanes caused by the uninten- tional release of fixing bolts and quick-release screw connec- tions! When replacing the spreading vanes, it is essential to replace used self-locking nuts of the fixing bolts with new ones. - Page 113 Cleaning, maintenance and repairs Spreading vanes OM (1) Self-locking nut (2) Washer (3) Fixing bolt (4) Quick-release screw connection 1. Release and remove the fixing bolt. 2. Release and remove the quick-release screw connection. 3. Replace the spreading vane. 4. Replace the used self-locking nuts of the fixing bolts with new ones.
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Page 114: Belt Conveyor With Automatic Belt Control
The belt conveyor then runs outwards. One-sided belt conveyor running is prevented by the automatic belt control in AMAZONE bulk fertiliser spreaders ZG-B. The conveyor belt is tensioned in the floor belt... -
Page 115: Checking The Control Butterfly Valve, Outlet Openings And Agitator
Cleaning, maintenance and repairs 12.6 Checking the control butterfly valve, outlet openings and agitator 1. Release lock button of hood (Fig. 79/1). 2. Open the hood. 3. Check the butterfly valve (Fig. 80/1) for ease of movement and adjust the adjust- ment rings if necessary. -
Page 116: Drawbars
Cleaning, maintenance and repairs Tensioning the drive chain 1. Remove the protective cover (Fig. 82/1) on the drive chain. 2. Check the tension of the drive chain and readjust it if necessary by means of the axle distance in the slotted hole. 3. -
Page 117: Axle And Brake
Cleaning, maintenance and repairs 12.8 Axle and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are balanced with those on the machine. After the service braking system has been run in for a suit- able period, arrange for the brakes to be balanced by a specialist workshop. - Page 118 Cleaning, maintenance and repairs Checking the brake drum for dirt 1. Unscrew the two cover plates (Fig. 83/1) on the inside of the brake drum. 2. Remove any dirt and plant debris which may have entered the drum. 3. Refit the cover plates. CAUTION Dirt entering the drums may be deposited on the brake pads (Fig.
- Page 119 Cleaning, maintenance and repairs Brake pad check Open the inspection hole (Fig. 86/1) by pulling out the rubber stopper (if present). At a residual thickness a: for riveted pads 5 mm (N 2504) 3 mm b: for adhesive pads 2 mm the brake pad must be replaced.
- Page 120 Cleaning, maintenance and repairs Checking the function of the automatic linkage adjuster 1. Remove the rubber stopper cap. 2. Slacken the adjusting screw (arrow) with a ring spanner (Fig. 88) approx. ¾ of a turn anti-clockwise. There must be free travel of at least 50 mm for a lever length of 150 mm.
- Page 121 Cleaning, maintenance and repairs Air reservoir Drain the air reservoir every day. Draining the air reservoir Fig. 90/... (1) Air reservoir (2) Tensioning belts (3) Drainage valve (4) Test connection for pressure gauge 1. Pull the drain valve (Fig. 90/3) in a side- ways direction using the ring until no more water escapes from the air reservoir (Fig.
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Page 122: Line Filter
Cleaning, maintenance and repairs 4. Visual inspection of the brake cylinder 1. Check the dust sleeves or gaiters for damage. 2. Replace damaged parts. 5. Joints on brake valves, brake cylinders and brake linkages Joints on brake valves, brake cylinders and brake linkages must move freely. -
Page 123: Parking Brake
Cleaning, maintenance and repairs 12.9 Parking brake On new machines, the brake cables of the parking brake may stretch. Readjust the parking brake, if three quarters of the spindle tensioning distance is required to firmly apply the parking brake. ... -
Page 124: Tyres / Wheels
Cleaning, maintenance and repairs 12.10 Tyres / wheels Required tightening torque for wheel nuts or bolts: 510 Nm Regularly check the wheel nuts for firm seating. tyre pressures. Only use the tyres and wheels which we have specified (see page 39). -
Page 125: 12.10.2 Fitting Tyres
Cleaning, maintenance and repairs 12.10.2 Fitting tyres Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new / another tyre. Corrosion can cause damage to the wheel rims when the vehicle is in operation. ... -
Page 126: Hydraulic System
Cleaning, maintenance and repairs 12.11 Hydraulic system WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body! Only a specialist workshop may carry out work on the hydraulic system. Depressurise the hydraulic system before carrying out work on the hydraulic system. -
Page 127: 12.11.1 Labelling Hydraulic Hose Lines
Cleaning, maintenance and repairs When connecting the hydraulic hose lines to the hydraulic sys- tem of connected machines, ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer. Ensure that the hydraulic hose lines are connected correctly. ... -
Page 128: 12.11.2 Maintenance Intervals
Cleaning, maintenance and repairs 12.11.2 Maintenance intervals After the first 10 operating hours, and then every 50 operat- ing hours 1. Check all the components of the hydraulic system for tightness. 2. If necessary, tighten screw unions. Before each start-up: 1. -
Page 129: 12.11.4 Installation And Removal Of Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.11.4 Installation and removal of hydraulic hose lines only genuine AMAZONE replacement hoses. These hoses stand up to chemical, mechanical and thermal loads. hose clips made from V2A for fitting hoses, as a rule. -
Page 130: Hydraulic Fluid Filter
Cleaning, maintenance and repairs 12.12 Hydraulic fluid filter Hydraulic fluid filter (Fig. 94/1) with contamina- tion indicator (Fig. 94/2): Filter fully functional Green Replace filter To remove the filter, twist off the filter cover and replace the filter. CAUTION Dump the pressure in the hydraulic system beforehand. -
Page 131: Gearbox
Cleaning, maintenance and repairs 12.14 Gearbox Gear oil: 090 l SAE There is no need to change the oil. Fill levels: belt conveyor gear mechanism with hydraulic drive 12.15 Electric lighting system WARNING Replace defective bulbs immediately so that you do not pose a hazard to other motorists and cyclists! Replacement of light bulbs: 1. -
Page 132: Screw Tightening Torques
Cleaning, maintenance and repairs 12.16 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050... -
Page 133: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram Fig. 96 Fig. 96/... 1. Connection for tractor control unit (P) 2. Connection for depressurised return flow (T) 3. Connection for load-sensing control line (LS) 4. Hydraulic motor floor belt (0-15 l/min.) 5. Hydraulic motor agitator shaft (10 l/min.) 6. - Page 134 + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste Fax: + 49 (0) 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude D-04249 Leipzig F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil cultivation machines...
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