Amazone ZA-TS Super Operating Manual
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Amazone ZA-TS Super Operating Manual

Mounted spreader
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Operating Manual
az
ZA-TS Super /Ultra
Mounted spreader
Please read this operating
manual before first
MG4139
commissioning.
BAG0088.16 01.20
Keep it in a safe place
Printed in Germany
for future use.
en

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  • Page 1 Operating Manual ZA-TS Super /Ultra Mounted spreader Please read this operating manual before first MG4139 commissioning. BAG0088.16 01.20 Keep it in a safe place Printed in Germany for future use.
  • Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
  • Page 3 + 49 (0)5405 501-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG4139 Compilation date: 01.20 ...
  • Page 4 Dear Reader, We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Tel.: + 49 (0)5405 501-0 E-mail: amazone@amazone.de ZA-TS BAG0088.16 01.20...

  • Page 5: Table Of Contents

    Table of Contents User Information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams used ......................... 8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures .......................
  • Page 6 Table of Contents Weighing technology (Profis) ....................46 PTO shaft ..........................47 5.8.1 Coupling the PTO shaft ......................50 5.8.2 Uncoupling the PTO shaft ..................... 51 Hydraulic system connections ....................52 5.9.1 Coupling the hydraulic hose lines ..................53 5.9.2 Uncoupling the hydraulic hose lines ..................
  • Page 7 Table of Contents Use of the machine .................. 108 10.1 Filling the centrifugal broadcaster ..................110 10.2 Spreading operation ......................111 10.3 Notes for spreading slug pellets (e.g. Mesurol) ..............115 10.4 Complete discharging ......................116 Faults ......................117 11.1 Eliminating agitator malfunctions ..................

  • Page 8: User Information

    User Information User Information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine.

  • Page 9: General Safety Instructions

    General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who...
  • Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine For the health and safety of the user or third persons, •...

  • Page 11: Representation Of Safety Symbols

    General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Identifies an immediate danger with a high risk that may cause death or serious physical injuries (loss of limbs or long-term damage) if not avoided.

  • Page 12: Organisational Measures

    General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: Protective glasses • Protective shoes • Protective suit • Skin protection agents, etc. • The operation manual • Must always be kept at the place at which the machine is oper- ated.

  • Page 13: User Training

    General safety instructions User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the supervision of an experienced person.

  • Page 14: Safety Measures In Normal Operation

    General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the machine.

  • Page 15: Spare And Wear Parts And Aids

    Immediately replace any machine parts which are not in a perfect state. Only use AMAZONE spare and wear parts released by AMAZONEN- WERKE, so that the type approval remains valid according to the national and international regulations. The use of wear and spare parts from third parties does not guarantee that they have been con- structed in a way as to meet the requirements placed on them.

  • Page 16: Warning Pictograms And Other Signs On The Machine

    General safety instructions 2.13 Warning pictograms and other signs on the machine Always keep all the warning pictograms of the machine clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD 075).

  • Page 17: Positions Of Warning Symbols And Other Labels

    General safety instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine. Fig. 1 Fig. 2 Fig. 3 Fig. 4 ZA-TS BAG0088.16 01.20...
  • Page 18 General safety instructions Order number and explanation Warning pictograms MD 075 Danger to fingers or hands from moving op- erating elements due to cutting or cutting off. In these cases there is a danger of extremely serious injuries leading to the loss of body parts such as fingers or hands.
  • Page 19 General safety instructions Order number and explanation Warning pictograms MD 083 Danger of your arm or upper torso being drawn in or caught by power driven, unpro- tected machine elements! This danger can cause extremely serious injuries to the arm or upper torso. Never open or remove protective devices from driven machinery as long as the tractor engine is running with...
  • Page 20 General safety instructions Order number and explanation Warning pictograms MD 095 Read and follow the operating manual and safety information before starting up the machine! MD 096 Danger due to escaping high-pressure hy- draulic fluid which can penetrate the body through the skin (danger of infection).
  • Page 21 General safety instructions Order number and explanation Warning pictograms MD 100 This symbol indicates lashing points for fastening load supporting devices when loading the ma- chine. MD 102 Danger for the operator from unintentional starting and rolling during intervention in the machine, e.g.
  • Page 22 General safety instructions Order number and explanation Warning pictograms MD 199 The maximum operating pressure of the hydrau- lic system is 210 bars. MD 228 Nominal speed (750 rpm) and direction of rota- tion of the machine-side drive shaft. ZA-TS BAG0088.16 01.20...

  • Page 23: Dangers If The Safety Information Is Not Observed

    General safety instructions 2.14 Dangers if the safety information is not observed Non-compliance with the safety information • Can pose both a danger to people and also to the environment and machine. Can lead to the loss of all warranty claims. •...

  • Page 24: Safety Information For Users

    General safety instructions 2.16 Safety information for users WARNING Risk of contusions, cuts, dragging, catching or knocks from in- sufficient traffic and operational safety. Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information Beside these instructions, comply with the general valid national •...
  • Page 25 General safety instructions When coupling and uncoupling machines, move the support • equipment (if available) to the appropriate position (stability). • When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points! Be particularly careful when coupling the machine to the tractor •...
  • Page 26 General safety instructions Machine transportation Comply with the national road traffic regulations when using • public highways. Before moving off, check: • ο The correct connection of the supply lines ο The lighting system for damage, function and cleanliness The brake and hydraulic system for visible damage ο...

  • Page 27: Hydraulic System

    Replace the hydraulic hose line if it is damaged or worn. Only • use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 28: Electrical System

    General safety instructions 2.16.3 Electrical system When working on the electrical system, always disconnect the • battery (negative terminal). • Only use the prescribed fuses. Using unsuitable fuses will de- stroy the electrical system - risk of fire. Ensure that the battery is connected correctly - firstly connect the •...

  • Page 29: Universal Joint Shaft Operation

    General safety instructions 2.16.4 Universal joint shaft operation Use only the PTO shafts prescribed by the AMAZONEN-WERKE • factories, equipped with the proper safety devices. • Also read and follow the operating manual from the PTO shaft manufacturer. The protective tube and PTO shaft guard must be undamaged, •...

  • Page 30: Fertiliser Spreader Operation

    • Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE. This is ensured through the use of AMAZONE original spare parts. ZA-TS BAG0088.16 01.20...

  • Page 31: Loading And Unloading

    Loading and unloading Loading and unloading WARNING Danger from crushing and / or impacts due to unintentional dropping of the raised machine! • It is essential to use the marked lashing points for securing load supporting devices if you are loading or unloading the machine with lifting gear.

  • Page 32: Product Description

    Product description Product description Overview of subassemblies Fig. 6 ZA-TS BAG0088.16 01.20...

  • Page 33: Safety And Protection Equipment

    Product description (1) Frame (2) Hopper (3) Weighing frame (4) Spreading discs with spreading vanes (5) Operating terminal (6) Foldable ascent (Option with extension S) (7) Dirt trap Safety and protection equipment (8) Shaft guard between the centre and angular gearbox (not for hydraulic drive) (9) Guard tube as protection against contact with driven spreading discs...

  • Page 34: Transportation Equipment

    Product description Transportation equipment Rear traffic light kit, (1) rear lights, brake lights and direction indica- tors (2) warning signs (3) red reflectors (4) side reflectors Fig. 8 Front traffic light kit (1) side lights and direction indicators (2) front warning signs One additional warning sign on each side in •...

  • Page 35: Intended Use

    Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: the operator bears the sole responsibility, •...

  • Page 36: Danger Areas And Danger Points

    Product description Danger areas and danger points The danger area is the area around the machine in which people can be caught: • By work movements made by the machine and its tools • By materials or foreign bodies thrown out of the machine By tools rising or falling unintentionally •...

  • Page 37: Technical Data

    2590 1493 ZA-TS 2700 2700 1420 2710 2920 1680 L 800 ZA-TS 3200 3200 1530 2710 2920 1680 ZA-TS Super Profis Payload 3200 kg ZA-TS 1400 1400 1130 2205 2590 1493 S 600 ZA-TS 1700 1700 1220 2205 2590 1493...

  • Page 38: Permitted Mounting Category

    Mounting category Implement Category 2 • ZA-TS Super • ZA-TS Super Profis • ZA-TS Ultra up to an actual payload of 3200 kg ZA-TS Ultra Profis up to an actual payload of 3200 kg • Category 3, 3N ZA-TS Ultra up to an actual payload of 4500 kg •...

  • Page 39: Necessary Tractor Equipment

    Product description 4.11 Necessary tractor equipment For proper machine operation, the tractor must fulfil the following re- quirements: Tractor engine power from 65 kW (90 bhp) upwards Electrical system Battery voltage: • 12V (Volt) Lighting socket: 7-pin • Hydraulic system Maximum operating pressure: •...

  • Page 40: Structure And Function

    Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Function The ZA-TS fertiliser spreader is equipped with two hopper tips and replaceable spreading discs that are driven from the inside out in opposite directions and counter to the direction of travel.

  • Page 41: Guard And Function Screens In The Hopper (Protective Device)

    Structure and function Guard and function screens in the hopper (protective device) Fig. 11 The foldable guard and function screens cover the entire hopper and serve As protection against unintentional contact with the rotating agi- • tator. • Protecting from foreign particles and fertiliser clods. (1) Guard and function screen (2) Guard screen locking mechanism with tools for unlocking (3) Lock for opened guard screen...

  • Page 42: Spreading Discs Autots

    TS Ultra). WARNING Risk of injury and implement damage when using spreading disc TS3 on ZA-TS Super up to model year 2015. The rotating spreading disc collides with the frame. The implement is equipped with the TS boundary spreading system.

  • Page 43: Agitator

    Structure and function (1) Coloured marking of the spreading vane unit (2) Markings on the spreading vanes (3) Marking on the telescopic boundary spread- ing vane Selection of the spreader units: TS 1, TS 2, TS 3 Selection of the telescopic boundary spreading vane: A, A+, B, C, D Fig.

  • Page 44: Spread Rate Metering

    Structure and function Spread rate metering Fig. 17 (1) Setting motor for metering (2) Metering shutter (3) Outlet opening (4) Brushing unit Metering shutter The spread rate is set electronically via the control terminal. In this case, dosing sliders operated by setting motors release a range of different diameters at the outlet openings.

  • Page 45: Drop-Point System

    Structure and function Drop-point system The drop-point system that drops the fertiliser onto the spreading disc is above the spreading discs. The drop-point system can be attached so that it rotates under the tips of the tank. The position of the drop point system influences the lateral distribu- tion and must be adjusted as specified in the setting chart.

  • Page 46: Weighing Technology (Profis)

    Structure and function Weighing technology (Profis) Fig. 19/... (1) Weighing frame (2) Weighing cell (3) Horizontally aligned tie rod The fertiliser spreader makes it possible, with the aid of weighing technology, to determine exactly the fertiliser spread quantity. Likewise, an exact metering can be ensured without a calibration test.

  • Page 47: Pto Shaft

    Structure and function PTO shaft For machines with mechanical spreading disc drives, the drive shaft transmits the power from the tractor to the machine. Drive shaft with friction clutch (910 mm) Maximum speeds which briefly occur from approx. 400 Nm, that can occur, e.g., when switching on the PTO shaft, are limited by the fric- tion clutch.
  • Page 48 Structure and function WARNING Danger from being entangled and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine! Work only when the drive between the tractor and driven machine is fully guarded. •...
  • Page 49 Structure and function Use only the provided PTO shaft or one of the same type. • Read and follow the operating manual provided for the PTO • shaft. Correct use and maintenance of the PTO shaft prevents serious accidents. When coupling the PTO shaft •...

  • Page 50: Coupling The Pto Shaft

    Structure and function 5.8.1 Coupling the PTO shaft WARNING Danger from crushing or impact if there is insufficient clearance when coupling the PTO shaft! Couple the PTO shaft with the tractor before coupling the machine with the tractor. This will ensure the necessary clearance for safe coupling of the PTO shaft.

  • Page 51: Uncoupling The Pto Shaft

    Structure and function 5.8.2 Uncoupling the PTO shaft WARNING Danger from crushing or impact if there is insufficient clearance when uncoupling the PTO shaft! First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor. This will ensure the necessary clearance for safe uncoupling of the PTO shaft.

  • Page 52: Hydraulic System Connections

    Structure and function Hydraulic system connections All hydraulic hose lines are equipped with grips. • Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.

  • Page 53: Coupling The Hydraulic Hose Lines

    Structure and function WARNING For the oil return, use only DN16 lines and select short return paths. Pressurise the hydraulic system only when the free return has been correctly coupled. Install the coupling union (supplied) on the pressure-free oil return flow.

  • Page 54: Uncoupling The Hydraulic Hose Lines

    Structure and function 5.9.2 Uncoupling the hydraulic hose lines 1. Swivel the actuation lever on the control valve on the tractor to float position (neutral position). 2. Unlock the hydraulic connectors from the hydraulic sockets. 3. Safeguard the hydraulic sockets against soiling with the dust protection caps.

  • Page 55: Three-Point Hitch Frame

    Structure and function 5.10 Three-point hitch frame ZA - Ultra: (1) Upper coupling point and lower coupling points. (2) Turning pins for mounting on the tractor with Category 2 or 3 coupling points with linch pin for securing. Fig. 22 ZA - Super: (1) Upper coupling point and lower coupling points.
  • Page 56 Structure and function ZA - Ultra quick hitch: (1) Upper coupling point and lower coupling points (2) Lower link turning pins for mounting on the tractor with Category 3 or 4N coupling points with linch pin for securing. (3) Top link pins for mounting on the tractor with Category 3 cou- pling points with linch pin for securing.

  • Page 57: Setting Chart

    Through the FertiliserService application for Android and iOS mobile devices From the online FertiliserService • www.amazone.de → Service → FertiliserService Using the QR codes shown below, you can directly access the AMA- ZONE website to download the FertiliserService application. Android Contact partners in the respective countries: ...
  • Page 58 If you cannot definitively assign the fertiliser to a kind listed in the setting chart • the AMAZONE Fertiliser Service will assist you over the tele- phone in assigning the fertilisers and setting recommendations.  +49 (0) 54 05 / 501 111 •...
  • Page 59 Structure and function Settings Side sprea- Boundary Ditch spreading ding spreading 24,0 27,0 30,0 36,0 40,0 48,0 Operate settings… ZA-TS BAG0088.16 01.20...
  • Page 60 Structure and function Symbols and units: Fit spreading vane units TS1, TS2 or TS3 onto the spreading disc for one working width spectrum each Working width in m (metre) Position of the inlet system as value in the adjustment scale or entry in the operating terminal Spreader disc speed in rpm depending on the type of spreading Side spreading...

  • Page 61: Operating Terminal Isobus

    Structure and function 5.12 Operating terminal ISOBUS It is absolutely imperative to pay attention to the operating manual for the operating terminal and the operating manual for the software for implement control! An ISOBUS compatible operating terminal makes it easy to control, operate and monitor the machine.

  • Page 62: Cover Tarpaulin (Optional)

    Structure and function 5.15 Cover tarpaulin (optional) The Cover tarpaulin coverensures for dry goods to be spread, even in event of wet weather. The actuation of the rollover cover is carried out manually using the hand lever ο hydraulically using the tractor control ο...

  • Page 63: Transport And Parking Device (Option)

    Structure and function 5.16 Transport and parking device (option) The swivel-mounted transport and parking device enables easy cou- pling to the tractor's three-point linkage and easy manoeuvring in the yard and indoors. To prevent the fertiliser spreader from rolling, the 2 guide rollers are equipped with a locking system.

  • Page 64: Bed Spreading Deflector

    Structure and function 5.17 Bed spreading deflector The bed spread deflector is installed between the spreading discs and influence the spread fans in a way that makes bed spreading possible. (1) Hand lever to operate the spreading deflec- tor. Alternative: Hydraulic actuation (2) Adjustable telescope on the bed spreading deflector Fertiliser spreading on both sides over the...

  • Page 65: Boundary Spreading Deflector

    Structure and function 5.18 Boundary spreading deflector The boundary spread deflector is used for spreading at the field boundary. • The boundary side must be on the right • The boundary spread deflector is installed behind the left spreading disc Only the left spreading disc is supplied with •...

  • Page 66: Settings

    Structure and function 5.18.1 Settings Adjusting the spread deflector to the spreading vane system The spread deflector can be installed in three positions, depending on the spreading vane sys- tem. TS1 – Spread deflector installed in the low- • er position •...

  • Page 67: Using The Boundary Spread Deflector

    Structure and function 5.18.2 Using the boundary spread deflector (1) Spread at the boundary. Actuate tractor control unit blue/1. • Lower the boundary spread deflector before → performing the boundary spreading. Select boundary spreading on the → control terminal. The following settings are made automatically through the implement control: Switching to one-sided spreading ο...
  • Page 68 Structure and function Not using the installed boundary spread deflector If the boundary spread deflector is not used for boundary spreading, the rate reduction on the boundary side must be adjusted / turned off according to the setting chart. Fig. 39 ZA-TS BAG0088.16 01.20...

  • Page 69: Argustwin (Optional)

    Structure and function 5.19 ArgusTwin (optional) ArgusTwin constantly measures and regulates the throwing direction of the fertiliser spreader to optimise the lateral distribution. The actual throwing direction is compared to the target values. If there are deviations, the position of the delivery system will be ad- justed.
  • Page 70 Argus complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at the following website: https://info.amazone.de/ Radio frequency and transmission power ArgusTwin's transmission frequency range is from 24.150 GHz •...

  • Page 71: Windcontrol (Optional)

    Structure and function 5.20 WindControl (optional) WindControl is a system developed by Prof. Dr. Karl Wild for constant and automatic compensation of wind effects on the spread pattern. The wind effects are compensated by changing the spreading disc speed and the position of the delivery system. •...

  • Page 72: Easycheck (Option)

    Afterwards, the collection mats are photographed using the smartphone. The app checks the lat- eral distribution using the photos. If necessary, changes to the settings are sug- gested. Use the AMAZONE Website to download the following: EasyCheck app • EasyCheck operating manual •...

  • Page 73: Cfc (Constant Flow Control, Optional)

    Structure and function 5.23 CFC (Constant Flow Control, optional) CFC is a constant control and correction of the speed-proportional spread rate (kg/ha). CFC records the torques for the spreading disc drives and uses them to calculate the metering shutter position independently of the side. A previous manual spread rate check (determin- ing of the calibration factor) is not necessary.

  • Page 74: Implement Mounted On The Front Of The Tractor

    Structure and function 5.25 Implement mounted on the front of the tractor Prerequisites for front mounting: • Hydraulic spreading disc drive • ISOBUS control terminal (select front spreader, the left and right shutters are then exchanged in the software) Regulating restrictions in the field of view by the lifting height of the front hopper Road transport: Prevent restrictions in the field of view by maintaining the lifting •...

  • Page 75: Commissioning

    Commissioning Commissioning This section contains information • on commissioning your machine. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. Observe the following chapters •...

  • Page 76: Checking The Suitability Of The Tractor

    Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! • Check the suitability of your tractor, before connecting the ma- chine to the tractor. You may only connect the machine to tractors suitable for the purpose.
  • Page 77 Commissioning 6.1.1.1 Data required for the calculation Fig. 46 [kg] Empty tractor weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted machine or See technical data for machine or rear bal- rear ballast last...
  • Page 78 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to en- V min sure steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7). 6.1.1.3 Calculation of the actual front axle load of the tractor T V tat...
  • Page 79 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front / rear Total weight ≤ Front axle load ≤ ≤ Rear axle load ≤ ≤ •...

  • Page 80: Adjusting The Length Of The Pto Shaft To The Tractor

    Commissioning Adjusting the length of the PTO shaft to the tractor WARNING Danger from damaged and/or destroyed, flying parts if the PTO shaft is upended or pulls apart while the machine coupled to the tractor is being raised/lowered because the length of the PTO shaft has not been adjusted properly.
  • Page 81 Commissioning WARNING Danger of crushing from unintentional: Rolling of the tractor and the connected machine! • Lowering of the lifted machine! • Secure the tractor and machine from unintentional starting and unin- tentional rolling and secure the machine unintentional lowering before entering the danger zone between the tractor and lifted machine in order to adjust the PTO shaft.

  • Page 82: Securing The Tractor / Machine Against Unintentional Start-Up And Rolling

    Commissioning Securing the tractor / machine against unintentional start-up and roll- WARNING Danger of crushing, shearing, cutting, entrapment, entangle- ment, being drawn in, caught or struck during all interventions in the machine. Due to powered operating elements. • Due to unintentional actuation of operating elements or •...

  • Page 83: Adjusting The Hydraulic System With The System Setting Screw

    Commissioning Adjusting the hydraulic system with the system setting screw ZA-TS Hydro: • Be sure to match the hydraulic systems of the tractor and the implement. The implement hydraulic system is adjusted using the system • setting screw on the hydraulic block of the implement. •...
  • Page 84 Commissioning (1) Open-Center hydraulic system with con- stant flow pump (gear pump) or setting pump. Put the system setting screw in position A. → Setting pump: Set the maximum required oil quantity on the tractor control unit. If the oil quantity is insufficient, correct functioning of the implement cannot be ensured.

  • Page 85: Coupling And Uncoupling The Machine

    Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and decoupling the machine, comply with the chapter "Safety information for the user", page 24. WARNING Danger from crushing, catching, entanglement and / impacts caused by unintentional starting and rolling of the tractor when the tractor's PTO shaft and supply lines are coupled or decou- pled! Secure the tractor and machine against unintentional start-up and...

  • Page 86: Coupling The Machine

    Coupling and uncoupling the machine Coupling the machine WARNING Danger from crushing and / or impacts when coupling the ma- chine between the tractor and the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill.
  • Page 87 Coupling and uncoupling the machine 1. Secure the machine to prevent it from accidentally rolling away if the machine is equipped with a transport fixture – see "Transport and parking device" chapter on page 63. 2. Always check for visible damage when coupling the machine: See the chapter "Obligation of operator"...

  • Page 88: Uncoupling The Machine

    Coupling and uncoupling the machine Uncoupling the machine WARNING Danger from crushing and / or impacts due to insufficient stability and tilting of the uncoupled ma- • chine on uneven, soft ground! due to unintentional rolling of the machine parked on a •...
  • Page 89 Coupling and uncoupling the machine 1. Always place the machine with empty hopper on a horizontal storage space with a solid base. 2. Always check for visible damage when uncoupling the machine. See the chapter "Obligation of operator" on page 9. 3.

  • Page 90: Adjustments

    Adjustments Adjustments When performing any adjustment work on the machine, observe the information in the following chapters "Warning pictograms and other labels on the machine" from • page 16 and "Safety information for the operator" from page 24. • Observing this information is important for your safety. WARNING Danger of, shearing, cutting, entrapment, entanglement, being drawn in, caught or struck during all adjustment work on the...
  • Page 91 Adjustments All settings on the machine are made on the basis of the setting chart for the corresponding fertilizer. • Pay attention to the grain diameter and bulk densi- The calibration factor can be used as a starting value for fertilizer •...

  • Page 92: Adjusting The Mounting Height

    Adjustments Adjusting the mounting height WARNING Danger of crushing and / or impact for persons behind / under the fertiliser spreader due to unintentional dropping of the ferti- liser spreader if the top link halves are accidentally rotated apart or tear apart! Make sure no persons are present in the danger area behind or be- low the machine before adjusting the mounting height via the upper link.

  • Page 93: Mounting Height For Late Top Dressing

    Adjustments Mounting height for late top dressing Using the tractor's three-point linkage, set the mounting height of the spreader so that the distance between the grain tips and the spread- ing discs is approx. 25 cm. Fasten the lower link pins in the lower link connections at the bottom if required.

  • Page 94: Spread Rate Check

    Adjustments Spread rate check See operating manual software ISOBUS / Chapter Calibrate Fertilizer Prior to checking the spread rate, see the setting chart for the calibra- tion factor (as the initial basis) for the respective fertiliser, and enter it in the Fertiliser menu of the ISOBUS software. Prerequisite Different methods for spread rate check Constant calibration while spreading...

  • Page 95: Setting The Spreading Disc Speed

    Adjustments Setting the spreading disc speed See the setting chart for the spreader disc speed for the respec- tive fertiliser, and enter it in the Fertiliser menu of the ISOBUS soft- ware. Tronic: Correctly set and maintain the spreader disc speed via •...

  • Page 96: Setting The Working Width

    Adjustments Setting the working width There are different spreading disc pairs for the various spread- • ing vane units. • The existing tramline system (distance between the tramlines) determines the selection of the required spreading vane units. The primary factors that affect the spreading properties are: •...

  • Page 97: Setting The Feed System

    Adjustments 8.6.2 Setting the feed system See the setting chart for the setting value for the drop point system for the respective fertiliser, and enter it in the Fertiliser menu of the ISOBUS software. The adjustment occurs: • manually using a setting lever •...

  • Page 98: Checking The Working Width And Lateral Distribution

    Adjustments Checking the working width and lateral distribution The working width is influenced by the respective spreading proper- ties of the fertiliser. The most important influential factors on the spreading properties are known to be • the grain size, the bulk density, •...

  • Page 99: Boundary, Ditch And Side Spreading

    Adjustments Boundary, ditch and side spreading 1. Boundary spreading in accordance with fertiliser ordinance (Fig. 45): Along the field boundary there is a road, a field path or another person's lot. Fertiliser is not permitted to fall beyond the Fig. 55 boundaries in accordance with the fertiliser ordi- nance.

  • Page 100: Settings For Border Spreading

    Adjustments 8.8.1 Settings for border spreading See the setting chart for the values for boundary spreading the ap- propriate fertiliser and enter them in the Fertiliser menu of the ISO- BUS software: • Select TS border spreading vane (A, A+, B, C, D). •...
  • Page 101 Adjustments Excerpt from the setting chart YaraMila® NPK 3,61 mm 1,08 kg/l Calibration factor 0,99 13,8 Side sprea- Boundary sprea- Ditch spreading ding ding 24,0 27,0 30,0 36,0 40,0 48,0 We explicitely point out that no liability will be assumed for conse- quential damage caused by spreading errors.
  • Page 102 Adjustments Setting the TS border spreading vane Fig. 58 (1) Telescope identification TS1→ A, A+ / TS2→ B, D / TS3→ C, D (2) Scale (1, 2, 3) (3) Pointer (4) Thumb nut 1. Undo thumb nut. 2. Read the set value from the setting chart. 3.

  • Page 103: Adapting The Settings For Boundary Spreading

    Adjustments 8.8.2 Adapting the settings for boundary spreading To optimise the boundary spreading pattern, the settings can be adapted in deviation from the setting chart. To adapt the settings you must proceed in the following sequence. Always make only one change at a time. Elongation of the spreading Delimitation of the spreading range toward the boundary...

  • Page 104: Switch-On Point And Switch-Off Point

    Adjustments Switch-on point and switch-off point The switch-on point is the position for opening the shutters • when moving out of the headlands at which the best possible fertiliser distribution is achieved. The switch-off point is the position for closing the shutters •...
  • Page 105 Adjustments Adjusting the switch-off point for the driving style The selection of the switch-off point depends on the driving style on the headlands. • Distribution-optimised driving style With the distribution-optimised driving style, it is not possible to turn into the headland tramline in many cases, as, in particular with small/negative switch-off points, the shutters close too late.

  • Page 106: Transportation

    Transportation Transportation Comply with the chapter “Safety information for the user”, from • page 26 when moving. • Before moving off, check: The correct connection of the supply lines ο ο The lighting system for damage, function and cleanliness The hydraulic system for visible defects ο...
  • Page 107 Transportation WARNING Risk of falling from the machine if riding against regulations! It is forbidden to ride on the machine and/or climb the running ma- chine. • During road transport, only lift the centrifugal broadcaster until the top edge of the reflector is no more than 1500 mm above the road surface.

  • Page 108: Use Of The Machine

    Use of the machine Use of the machine When using the machine, observe the information in the following sections: “Warning pictograms and other signs on the machine” • “Safety information for the user”, on page 24 ff. • Observing this information is important for your safety. ArgusTwin Faulty fertilising due to soiled radar sensors of the Argus system, see page 70.
  • Page 109 Use of the machine WARNING Danger from being entangled and drawn in and danger from for- eign objects being caught and thrown in the danger area of the driven PTO shaft! Whenever the machine is used, first check to ensure that the •...

  • Page 110: Filling The Centrifugal Broadcaster

    Use of the machine 10.1 Filling the centrifugal broadcaster WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! Comply with the maximum load of the connected machine and the approved axle and support loads of the tractor.

  • Page 111: Spreading Operation

    Use of the machine 10.2 Spreading operation The spreading vanes are made of especially hard-wearing stain- • less steel. However, the spreading vanes are wearing parts. • The type of fertiliser, times of use and spread rates influence the service life of spreading vanes. The technical condition of the spreading vanes is essential for •...
  • Page 112 Use of the machine WARNING Danger from breaking age during operation when the overload clutch of the PTO shaft engages (if installed)! Switch off the universal joint shaft of the tractor immediately if the overload clutch of the PTO shaft engages. This avoids damaging the overload clutch.
  • Page 113 Use of the machine The machine is operated using the operating terminal. → Refer to operating manual Implement Control Software ISOBUS. → Refer to the operating manual for the operating terminal. The fertilizer spreader is connected to the tractor. • The supply lines are connected.
  • Page 114 Use of the machine To ensure low-vibration running of the spreading discs, balancing weights are installed on the spreading disc. A certain degree of vibra- tions caused by the manufacturing tolerances and resonances cannot be avoided. The spreading discs are balanced at the centre position (Position 2) of the telescope for the boundary spreading vanes.

  • Page 115: Notes For Spreading Slug Pellets (E.g. Mesurol)

    Use of the machine 10.3 Notes for spreading slug pellets (e.g. Mesurol) CAUTION After the special spread rate check, the machine is suitable for the application of slug pellets. Pay attention to the following particularities for application of slug pellets. Select Fine spreading material on the control terminal.

  • Page 116: Complete Discharging

    Use of the machine 10.4 Complete discharging DANGER Risk of injury from rotating spreader discs. Do not drive spreader discs to remove any residue. WARNING Danger of being caught and drawn in with driven agitator! • Never open the guard and function screen while the tractor en- gine is running.

  • Page 117: Faults

    Faults Faults WARNING Risk of contusions, shearing, cutting, catching, entanglement drawing in and knocks through Unintentional falling of the machine raised using the trac- • tor’s three-point linkage. Unintentional falling of raised, unsecured machine parts. • Unintentional start-up and rolling of the tractor-machine •...

  • Page 118: Faults, Causes And Remedies

    Too much fertiliser in the overlap Prescribed spreading disc speed Reduce tractor engine speed. area is exceeded. The spreading properties of your Contact the AMAZONE Fertiliser fertiliser differ from those of the Service. one we tested when creating the +49 5405 501 - 111 ...

  • Page 119: Cleaning, Maintenance And Repairs

    Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, shearing, cutting, catching, entanglement drawing in and knocks through Unintentional falling of the machine raised using the trac- • tor's three-point linkage. Unintentional falling of raised, unsecured machine parts. •...

  • Page 120: Cleaning

    Cleaning, maintenance and repairs 12.1 Cleaning Pay particular attention to the brake, air and hydraulic hose • lines. • Never treat brake, air and hydraulic hose lines with benzene, benzole, petroleum or mineral oils. After cleaning, grease the machine, in particular after cleaning •...
  • Page 121 Cleaning, maintenance and repairs Be sure to carefully remove dirt deposits between the electric • motor of the AutoTS actuation and the frame cross profile. Fig. 62 When the machine is dry, apply a coat of anti-rust compound. • (Use only biodegradable compounds). ZA-TS BAG0088.16 01.20...

  • Page 122: Lubrication Instructions

    Cleaning, maintenance and repairs 12.2 Lubrication instructions Lubricants For lubrication, use a lithium saponified, multipurpose grease with EP additives: Company Lubricant designation Normal use conditions Extreme use conditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2...

  • Page 123: Maintenance Plan - Overview

    Cleaning, maintenance and repairs 12.3 Maintenance plan – Overview Carry out maintenance work when the first interval is reached. • The times, continuous services or maintenance intervals of any • third party documentation shall have priority. Once after 50 operating hours Maintenance work See page Component...

  • Page 124: Oil Change Angular Gearbox

    Cleaning, maintenance and repairs 12.4 Oil change angular gearbox 1. Dismantle the transport device if necessary. Maintain the tension in the extension spring by inserting a retaining screw in the frame, swivel the transport device up and disman- tle. 2. Dismantle the cover underneath the gearbox.

  • Page 125: Replacing The Spreading Vanes

    Cleaning, maintenance and repairs 12.6 Replacing the spreading vanes Fig. 67 When using spreading disc TS 3 with telescope D, install an addition- al balancing weight under the short spreading vane and secure with a wing nut! When exchanging the spreading vanes, use the assembly paste pro- vided.

  • Page 126: Taring The Spreader

    Cleaning, maintenance and repairs 12.7 Taring the spreader If the on-board computer does not show 0 kg (+/- 5 kg) fill weight with the spreader empty, the spreader must be retared (see on-board computer operating manual). This may occur, for example, after the attachment of special accesso- ries.

  • Page 127: Hydraulic System (Za-Ts Profis Hydro)

    Cleaning, maintenance and repairs 12.9 Hydraulic system (ZA-TS Profis Hydro) WARNING Danger due to escaping high-pressure hydraulic fluid which can penetrate the body through the skin (danger of infection). Only a specialist workshop may carry out work on the hydraulic •...

  • Page 128: Labelling Of Hydraulic Hose Lines

    Replace the hydraulic hose line if it is damaged or worn. Only • use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 129: Maintenance Intervals

    Cleaning, maintenance and repairs 12.9.2 Maintenance intervals After the first 10 operating hours, and then every 50 operating hours 1. Check all the components of the hydraulic system for tightness. 2. If necessary, tighten screw unions. Before each start-up: 1. Check hydraulic hose lines for visible damage. 2.

  • Page 130: Installation And Removal Of Hydraulic Hose Lines

    12.9.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • Always install the hydraulic hose lines to ensure the following in •...

  • Page 131: Upper And Lower Link Pins

    Cleaning, maintenance and repairs 12.10 Upper and lower link pins WARNING Risk of contusions, catching, and knocks when the machine is unexpectedly released from the tractor! Check the upper and lower link pins for visible damage each time you couple the machine. Replace the upper and lower link pins in the event of clearly visible wear.

  • Page 132: Screw Tightening Torques

    Cleaning, maintenance and repairs 12.11 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050...

  • Page 133: Hydraulic Diagram

    Hydraulic diagram Hydraulic diagram ZA-TS Hydro Fig. 70 ZA-TS BAG0088.16 01.20...

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