LG WD-16220FDB Service Manual
LG WD-16220FDB Service Manual

LG WD-16220FDB Service Manual

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All manuals and user guides at all-guides.com
WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD(M)-16220(5)FD/16220(5)FDB(N)
WD(M)-14220(5)FD/14220(5)FDB(N)
WD(M)-12220(5)FD/12220(5)FDB(N)
WD(M)-10220(5)FD/10220(5)FDB(N)
website : http://www.LGEservice.com
e-mail : http://LGEservice.com/techsup.html
100

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Summary of Contents for LG WD-16220FDB

  • Page 1 All manuals and user guides at all-guides.com website : http://www.LGEservice.com e-mail : http://LGEservice.com/techsup.html WASHING MACHINE SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE. MODEL : WD(M)-16220(5)FD/16220(5)FDB(N) WD(M)-14220(5)FD/14220(5)FDB(N) WD(M)-12220(5)FD/12220(5)FDB(N) WD(M)-10220(5)FD/10220(5)FDB(N)
  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com CONTENTS 1. SPECIFICATION..........................3 2. FEATURES & TECHNICAL EXPLANATION .................4 3. PARTS IDENTIFICATION ......................6 4. INSTALLATION ..........................7 5. OPERATION ..........................10 6. WIRING DIAGRAM / PROGRAM CHART ...................12 7. TROUBLESHOOTING.........................13 7-1.BEFORE PERFORMING SERVICE ..................13 7-2.QC TEST MODE........................13 7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY............13 7-4.ERROR DISPLAY ........................14...
  • Page 3: Specification

    All manuals and user guides at all-guides.com 1. SPECIFICATION WD(M)-16220(5)FB/16220(5)FBB(N) WD(M)-12220(5)FB/12220(5)FBB(N) ITEM WD(M)-14220(5)FB/14220(5)FBB(N) WD(M)-10220(5)FB/10220(5)FBB(N) POWER SUPPLY 220-240V~, 50Hz PRODUCT WEIGHT 65kg WASHING 230W ELECTRICITY SPIN (1400rpm) 440W CONSUMPTION DRAIN MOTOR WASH HEATER 2000W WASH 45rpm 1600 rpm : 400/800/1200/1600 rpm REVOLUTION 1400 rpm : 400/800/1000/1400 rpm SPEED...
  • Page 4: Features & Technical Explanation

    All manuals and user guides at all-guides.com 2. FEATURES & TECHNICAL EXPLANATION 2-1.FEATURES Jumbo drum ’s jumbo drum can wash about 40% more load than conventional washing machine. A bigger drum improves the wash performance. More economical by Intelligent Wash System Intelligent Wash System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water...
  • Page 5 All manuals and user guides at all-guides.com 2-2.DETERMINE WASHING TIME BY FUZZY LOGIC To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount. water temperature washing time the best selected FUZZY washing...
  • Page 6: Parts Identification

    All manuals and user guides at all-guides.com 3. PARTS IDENTIFICATION Power plug If the supply cord is damaged, it must be replaced by the manufacturer or its service agents or a similarly qualified person in Drawer order to avoid a hazard. (For detergent and fabric softener) Control panel...
  • Page 7: Installation

    All manuals and user guides at all-guides.com 4. INSTALLATION Before servicing ask the customer what the trouble is. Check the adjustment (power supply is 220-240V~, remove the transit bolts..) Check the troubles referring to the troubleshooting. Decide service steps referring to disassembly instructions. Then, service and repair.
  • Page 8 All manuals and user guides at all-guides.com HOW TO CONNECT INLET HOSE Check that the rubber washer is inside of the valve connector. Connect the inlet hose firmly to prevent leak. CONNECT DRAIN HOSE Make sure that the hose is not twisted. Avoid submerging the end of the hose.
  • Page 9 All manuals and user guides at all-guides.com TEST OPERATION Preparation Press the power button. Press the Start/Pause for washing. button. Connect the power plug to the outlet. In case of coloureds program. Connect the inlet hose. Check the water heating. Check automatic reverse Check the water supply.
  • Page 10: Operation

    All manuals and user guides at all-guides.com 5. OPERATION Wash program selector LED display 8 program can be set depending on the type of the laundry. Display the estimated remaining time (Hour : Minute) to finish. If the power button is pressed, Cotton program is automatically In case of abnormal operation, error set.
  • Page 11 All manuals and user guides at all-guides.com Time Delay Child - Lock Press the button when delayed washing is Child Lock system can be set and canceled by pressing needed. and holding both [Option1] and [Option 2] button When the button is pressed, is displayed, simultaneously more than 2 seconds.
  • Page 12: Wiring Diagram / Program Chart

    All manuals and user guides at all-guides.com 6. WIRING DIAGRAM PROGRAM CHART * Water Supply : W·S * Intermittent Spin : I·S * Disentangle : D·T Washing Rinse Spin Main Normal Rinse + Washing Staycooling Normal · · Working · ·...
  • Page 13: Troubleshooting

    All manuals and user guides at all-guides.com 7. TROUBLESHOOTING 7-1.BEFORE PERFORMING SERVICE Be careful of electric shock or disconnecting the parts while troubleshooting. Voltage of each terminal in 220-240V~ and DC while applying an electric current. 7-2.QC TEST MODE. Pressing Option1, and Spin button simultaneously. Power supply on with pressing upper two button.Then buzzer sound twice.
  • Page 14: 7-4.Error Display

    All manuals and user guides at all-guides.com 7-4.ERROR DISPLAY. If you press the Start/Pause button when an error in displayed, any error except will disappear and the machine will change into pause status. In case of if the error is not resolved within 20 sec. In the case of other errors, if the error is not resolved within 4 min., power will be turned off automatically and the error only will be blinked.
  • Page 15 All manuals and user guides at all-guides.com ERROR SYMPTOM CAUSE • MAIN PWB ASSEMBLY is out of order Replace the MAIN PWB ASSEMBLY CURRENT • Winding in the STATOR ASSEMBLY is short-circuited. ERROR Replace the STATOR ASSEMBLY • The connector (3-pin, male, white) in the LEAD WIRE ASSEMBLY is not connected to the connector (3-pin, female, white) of LOCK STATOR ASSEMBLY.
  • Page 16: Error Diagnosis And Check List

    All manuals and user guides at all-guides.com 8. ERROR DIAGNOSIS AND CHECK LIST 8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION SYMPTOM GUIDE FOR SERVICE CALL NO POWER Is the power plug connected firmly to 220-240V~ outlet? Power failure? or Breaker opened? Is the outlet controlled by a switch Visit to check WATER INLET TROUBLE...
  • Page 17 All manuals and user guides at all-guides.com SYMPTOM GUIDE FOR SERVICE CALL DOOR OPEN ERROR Did you press the Start/Pause button when Close the door the door is open? Visit to check Check if the door switch is O.K displayed? DRAIN TROUBLE Is the debris filter clogged with foreign Clean up...
  • Page 18 All manuals and user guides at all-guides.com SYMPTOM GUIDE FOR SERVICE CALL Suds overflow from the Is low-sudsing detergent for the drum appliance. washing machine used? (In this condition, wash and spin do not operate LOW-SUDSING normally) Is the proper amount of detergent used DETERGENT as recommended? Recommend to reduce the amount...
  • Page 19: Fault Diagnosis And Troubleshooting

    All manuals and user guides at all-guides.com 8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING CAUTION 1. Be careful of electric shock or disconnecting the parts while troubleshooting. 2. First of all, check the connection of each part terminal with wiring diagram. 3. If you replace the MAIN PWB ASSEMBLY, put in the connectors correctly. NO POWER When measuring the voltage of the outlet, Check the fuse...
  • Page 20 All manuals and user guides at all-guides.com NO WATER SUPPLY Is water supply shut-off? Is the tap opened? Open the tap. Check the AIR CHAMBER When you press both Rinse button and Spin button and the tube clogged simultaneously, is the water level frequency below 240? with impurity.
  • Page 21 All manuals and user guides at all-guides.com SOFTENER DOES NOT FLOW IN Option (Hot) Refer to Is water supplied? NO WATER SUPPLY Check the wiring on the Are receptacles correctly connected to the terminals dispenser. of the INLET VALVE ASSEMBLY? Wiring diagram Is softener put in the correct compartment of the Put it in the correct...
  • Page 22 All manuals and user guides at all-guides.com HEATING WITHOUT WATER When pressing Opt. 2 and Time Delay at the same time after draining, is the water level frequency 252 Replace the or more? When pressing Opt. 2, Time Delay S.PRESSURE SWITCH buttons at the same time while wash, is the water ASSEMBLY level frequency between...
  • Page 23 All manuals and user guides at all-guides.com WILL NOT CIRCULATE WATER Is the impeller of the drain pump clogged? Remove foreign material. Hose Connector Hose (Gray) Remove foreign material. Are the Hose Connector and/or Hose clogged? Reconnect or repair Is the connector disconnected, disassembled? the connector.
  • Page 24 All manuals and user guides at all-guides.com WASH HEATER TROUBLE MAIN PWB ASSEMBLY When checking the voltage between Replace the MAIN PWB connectors ( ) during ASSEMBLY whites washing, Is the voltage 220 - 240V 220 - 240V~ YELLOW After power off,is the resistance of wire (RED-YELLOW) connectors between Normal After power off and the heater terminal is...
  • Page 25 All manuals and user guides at all-guides.com SPIN TROUBLE Check the sensor (Pressure) or Check on the spinning, is the frequency of the hose (Sensor). If the problem water level 248 or more. The frequency can be is on the sensor or the hose, checked by pressing the Opt.2 and Time Delay replace the sensor or the hose.
  • Page 26: Disassembly Instructions

    All manuals and user guides at all-guides.com 9. DISASSEMBLY INSTRUCTIONS Be sure to unplug the machine out of the outlet before disassembling and repairing the parts. CONTROL PANEL ASSEMBLY Unscrew 2 screws on the back of the top plate. TOP PLATE ASSEMBLY Pull the top plate backward and upward as shown.
  • Page 27 All manuals and user guides at all-guides.com DISPENSER ASSEMBLY Disassemble the TOP PLATE ASSEMBLY. Pull out the drawer slightly upward. Unscrew 2 screws. PUSH DRAWER Disassemble hose clamps and hoses. Option Disassemble the ventilation bellows and the water inlet bellows from the tub. DISPENSER ASSEMBLY...
  • Page 28 All manuals and user guides at all-guides.com INLET VALVE ASSEMBLY Disconnect the wiring connector. 3 Option Unscrew 2 screws from the back. When reconnecting the connector Cold only model VALVE#1 (MAIN) Whited/Black-Black VALVE#2 (PRE) Gray/ White - Black Cold and Hot model VALVE #1 (MAIN) Whited/Black-Black VALVE #2 (PRE)
  • Page 29 All manuals and user guides at all-guides.com DOOR ASSEMBLY Open the door completely. Remove the two screws from the hinge. When removing the DOOR ASSEMBLY, it is necessary to hold the BRACKET that is inner of the CABINET COVER. GASKET Take apart the CLAMP ASSEMBLY (cabinet).
  • Page 30 All manuals and user guides at all-guides.com ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY Remove the BACK COVER. Unscrew the bolt to pull out the ROTOR ASSEMBLY. Rotor Bolt (ROTOR ASSEMBLY) Disconnect the wiring connector. Unscrew 6 bolts from the STATOR. Remove the BODY FRAME.
  • Page 31 All manuals and user guides at all-guides.com DRAIN PUMP ASSEMBLY Remove PUMP and CIRCULATION HOSE. Remove BELLOWS.. Disconnect the wiring. Unscrew 2 screws Remove the DRAIN PUMP ASSEMBLY. HEATER ASSEMBLY Loosen the M6 heater nuts to pull out the HEATER ASSEMBLY.
  • Page 32 All manuals and user guides at all-guides.com SWITCH ASSEMBLY, DOOR LOCK Take apart the CLAMP ASSEMBLY (cabinet) and release the GASKET. Unscrew 2 screws holding the DOOR SWITCH ASSEMBLY. Disconnect the door lock from the wiring connector. WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB Remove the HEATER ASSEMBLY.
  • Page 33: Exploded View And Parts List

    All manuals and user guides at all-guides.com 10. EXPLODED VIEW AND PART LIST 10-1.THE PART LIST OF CABINET ASSEMBLY : Service Part : Non-Service Part A110 A102 A101 A104 A141 A103 A131 A100 A430 A130 A440 A485 A151 A133 A410 A200 A303 A310...
  • Page 34: The Exploded View Of Control Panel And Dispenser Assembly

    All manuals and user guides at all-guides.com 10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY F430 F110 F450...
  • Page 35: The Exploded View Of Drum And Tub Assembly

    All manuals and user guides at all-guides.com 10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY : Service Part K124 K126 K350 K360 K143 : Non-Service Part F140 K211 K122 K121 K411 K125 K100 K420 K320 K110 K141 K310 K140 K143 K105 K115...
  • Page 36: Appendix (Replacement Parts List)

    All manuals and user guides at all-guides.com AUG. 2003 PRINTED IN KOREA P/No.:3828ER3018U...

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