Related Manuals for Terex GTH06E-13295
Summary of Contents for Terex GTH06E-13295
- Page 1 Operator's Manual Serial Number Range -636 ™ from GTH06E-13295 from GTH06T-13801 with Maintenance Information Original Instructions Fourth Edition First Printing Part No. 1312130GT...
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Page 2: Table Of Contents
Copyright © 2014 by Terex Corporation Fourth Edition: First Printing, October 2021 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GTH” is a trademark of Terex South Dakota, Inc. Complies with ANSI/ITSDF B56.6, CSA B335 ™... -
Page 3: Introduction
Fourth Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use Genie appreciates your choice of our machine for A variable reach rough terrain forklift truck is your application. Our number one priority is user defined as a wheeled type truck with a pivoting safety, which is best achieved by our joint efforts. - Page 4 Operator's Manual Fourth Edition • First Printing Introduction Contacting the Manufacturer Transfer of Machine Ownership At times it may be necessary to contact Genie. Taking a few minutes to update owner information When you do, be ready to supply the model will ensure that you receive important safety, number and serial number of your machine, along maintenance and operating information that...
- Page 5 Fourth Edition • First Printing Operator's Manual Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety Danger messages that follow this symbol to avoid possible injury or death.
- Page 6 Operator's Manual Fourth Edition • First Printing Introduction Standards Safety Sign Maintenance Many aspects of rough terrain forklift operation Replace any missing or damaged safety signs. and testing are discussed in standards published Keep operator safety in mind at all times. Use mild by the American National Standards Institute and soap and water to clean safety signs.
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Page 7: Symbol And Hazard Pictorials Definitions
Fourth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Electrocution hazard Maintain required Crush hazard No people under load Read the operator’s clearance manual Injection hazard Use a piece of Maintain required Crush hazard Always wear seat belt cardboard or paper to... - Page 8 Operator's Manual Fourth Edition • First Printing Symbol and Hazard Pictorials Definitions Refer to load charts Do not sway when Crush hazard Keep away from Access by trained and manual. boom is elevated. moving parts and authorized personnel only Explosion / Burn No smoking.
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Page 9: General Safety
Fourth Edition • First Printing Operator's Manual General Safety General Safety ™ Part No. 1312130GT -636... - Page 10 Operator's Manual Fourth Edition • First Printing General Safety ™ -636 Part No. 1312130GT...
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Page 11: Work Area Safety
Fourth Edition • First Printing Operator's Manual Work Area Safety Work Area Safety Tip-over Hazards If the telehandler starts to tip over: Using the appropriate load chart - Do not jump for the machine configuration, confirm that the load is within - Brace yourself and stay the rated capacity of the in the seat... - Page 12 Operator's Manual Fourth Edition • First Printing Work Area Safety Traveling on Slopes Hazards Do not raise a load and then drive to position it. When driving, keep the boom at When driving, keep the boom or below horizontal and keep at or below horizontal and keep the load close to the ground.
- Page 13 Fourth Edition • First Printing Operator's Manual Work Area Safety Construction sites and roads will frequently Collision Hazards change slope from place to place, can be hard and soft, and change due to construction activities and Keep people, equipment and weather.
- Page 14 Operator's Manual Fourth Edition • First Printing Work Area Safety Always make sure that mirrors and cab glass are Falling Object Hazards clean and do not obstruct the operators view of the Operate the machine at speeds that will keep the travel path or load.
- Page 15 Fourth Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazards Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Always adjust the seat and fasten the seat belt before Conduct a thorough pre-operation inspection of starting the engine.
- Page 16 Operator's Manual Fourth Edition • First Printing Work Area Safety Crush Hazards Burn Hazards Keep clear of moving parts during machine Allow hot surfaces to cool before operation and make sure personnel and touching or servicing. bystanders are kept clear of moving parts during operation.
- Page 17 Fourth Edition • First Printing Operator's Manual Work Area Safety Electrocution Hazards Always contact the electrical power line owner. The electrical power shall be disconnected or the This machine is not electrically insulated and will power lines moved or insulated before machine not provide protection from contact with or operations begin.
- Page 18 Operator's Manual Fourth Edition • First Printing Work Area Safety Battery Safety Explosion Hazards Keep sparks, flames, and Burn Hazards lighted tobacco away from batteries. Batteries emit Batteries contain acid. explosive gas. Always wear protective clothing and eye wear when working with batteries.
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Page 19: Legend
Fourth Edition • First Printing Operator's Manual Legend Legend Interior rear view mirror 14 Backup camera (if equipped) Left to right level indicator 15 Rear proximity alarm sensor (if equipped) Steering wheel 16 Fuel fill Control handle 17 Fuse panel Front to rear level indicator 18 Forks Exterior emergency exit (Safe T Punch) (if... -
Page 20: Controls
Operator's Manual Fourth Edition • First Printing Controls Controls Control Panel Steering wheel Horn button Turn the steering wheel to the right to turn the Press this button and the horn will sound. front wheels to the right. Turn the steering Release the button and the horn will stop. - Page 21 Fourth Edition • First Printing Operator's Manual Controls Turn signal lever (if equipped) 11 Auxiliary hydraulics thumb rocker Move the lever up to activate the left turn Push the auxiliary hydraulics thumb rocker to signal. Move the lever down to activate the the left and the carriage will swing or rotate to right turn signal.
- Page 22 Operator's Manual Fourth Edition • First Printing Controls 17 Brake pedal 22 Transmission control lever 18 Tilt steering pedal Move the transmission control lever toward you and move it up for forward gear. Move the Push and hold the tilt steering pedal to release lever toward you and move it down for reverse the steering column.
- Page 23 Fourth Edition • First Printing Operator's Manual Controls Instrument Panel Fuel level gauge with low fuel indicator light 12 Engine oil pressure low indicator light Turn signal indicator lights 13 Check engine indicator light Error code messaging 14 Engine stop indicator light Not used 15 Four-wheel steer indicator light Engine identification...
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Page 24: Inspections
Operator's Manual Fourth Edition • First Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the... - Page 25 Fourth Edition • First Printing Operator's Manual Inspections Pre-operation Inspection Fuel and hydraulic tanks Axles and transmission Be sure that the operator’s and safety manuals Boom wear pads are complete, legible and in the storage container located in the cab. ...
- Page 26 Operator's Manual Fourth Edition • First Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
- Page 27 Fourth Edition • First Printing Operator's Manual Inspections Function Tests Test the Steering 12 Push the right side of the steer selector switch Select a test area that is firm, level and free of to select four-wheel steer. The four-wheel hazards.
- Page 28 Operator's Manual Fourth Edition • First Printing Inspections Test the Ignition System 33 Move the transmission control lever to forward. Slowly let up on the brake pedal. As soon as 20 Set the transmission control lever in neutral the machine starts to move, push the brake position.
- Page 29 Fourth Edition • First Printing Operator's Manual Inspections 44 Set the parking brake, place the transmission Test the Lights (if equipped) into neutral and start the engine. Press and 39 Verify that all lights are functional. hold the brake pedal and place the transmission in reverse.
- Page 30 Operator's Manual Fourth Edition • First Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions, or debris Do Not Operate Unless: sloped surfaces unstable or slippery surfaces ...
- Page 31 Fourth Edition • First Printing Operator's Manual Inspections Inspection for Decals with Words Part No. Decal Description 1257759 Label – Load Chart, Standard Determine whether the decals on your machine 1257760 Label – Load Chart, Rotate have words or symbols. Use the appropriate inspection to verify that all decals are legible and 1257762 Label –...
- Page 32 Operator's Manual Fourth Edition • First Printing Inspections 214418 133206 214419 1284367 114090 1255823 1269532 215384 114115 1272926 1280819 1280820 237599 1257272 237605 237601 82558 215268 1280264 1259709 1280264 237970 1280294 1263543 82366 1258415 1272242 1257914 38149 1280264 1276041 1257762 1262614 1280888 1285068...
- Page 33 Fourth Edition • First Printing Operator's Manual Inspections Inspection for Decals with Part No. Decal Description Symbols 1257759 Label – Load Chart, Standard 1257760 Label – Load Chart, Rotate Determine whether the decals on your machine 1257762 Label – Transport Diagram have words or symbols.
- Page 34 Operator's Manual Fourth Edition • First Printing Inspections Shading indicates decal is hidden from view, i.e. under covers ™ -636 Part No. 1312130GT...
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Page 35: Operating Instructions
Fourth Edition • First Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals. - Page 36 Operator's Manual Fourth Edition • First Printing Operating Instructions Parking Brake Battery Disconnect Switch (if equipped) Use the parking brake switch to apply the parking brake before raising the boom or leaving the The battery disconnect switch is located on Inside machine.
- Page 37 Fourth Edition • First Printing Operator's Manual Operating Instructions Starting the Engine Emergency Exit (if equipped) Be sure the parking brake is set and the Rotate each retaining lever and push out the transmission control lever is in the neutral window.
- Page 38 Operator's Manual Fourth Edition • First Printing Operating Instructions Fire Extinguisher The transmission control lever also controls the transmission speed. To operate an extinguisher: To choose a lower speed, rotate the control lever Pull the pin clockwise. Aim nozzle at base of fire To choose a higher speed, rotate the control lever Squeeze the handle counterclockwise.
- Page 39 Fourth Edition • First Printing Operator's Manual Operating Instructions Frame Sway Control Models with 2-speed transmission Before raising the boom, the machine must be level. Check the left to right level indicator. The left to right level indicator should be 0 degrees before raising the boom.
- Page 40 Operator's Manual Fourth Edition • First Printing Operating Instructions Raising and Placing a Load Placing the load Travel to the desired work site and carefully The load chart in the cab shows the operating stop the machine. limits of a properly maintained and operated machine.
- Page 41 Fourth Edition • First Printing Operator's Manual Operating Instructions Gradually move the controller to lower and When the forks are clear of the load and the extend the boom into final position. Lower the structure, the boom can be lowered and load until the weight is completely off the forks.
- Page 42 Operator's Manual Fourth Edition • First Printing Operating Instructions Controller movements – Electronic Control Handle Control handle only Yellow fork Black auxiliary Control handle with tilt roller (1) rocker (2) white finger switch (3) ™ -636 Part No. 1312130GT...
- Page 43 Fourth Edition • First Printing Operator's Manual Operating Instructions Quick Attach Instructions Remove the quick attach lock pin. Tilt the forks forward to pivot the quick attach connector back. Position the boom so that the quick attach pin on the boom is below and centered between the hooks on the attachment.
- Page 44 Operator's Manual Fourth Edition • First Printing Operating Instructions Inactivity at Low Temperature Jump Starting the Machine In case of inactivity of the machine at low Jump starting at the battery or battery replacement temperature, make sure to store it with the boom is required when the battery is discharged to the fully retracted in order to avoid any ice accretion point where the battery will not crank the starter.
- Page 45 Fourth Edition • First Printing Operator's Manual Operating Instructions Driving on a slope Additionally, tip over of a machine is dependent in large part upon operator inputs such as the speed When the machine is loaded, always travel with and smoothness of the operation as well as the the load uphill.
- Page 46 Operator's Manual Fourth Edition • First Printing Operating Instructions Rear Proximity Alarm (if equipped) Always look in the direction of travel. When the rear proximity alarm sounds, bring the machine to The system is designed to supplement other a controlled stop and verify the location of the safety practices and systems such as signal obstacle.
- Page 47 Fourth Edition • First Printing Operator's Manual Operating Instructions After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Retract and lower the boom to the stowed position and make sure forks are resting on the ground.
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Page 48: Transport And Lifting Instructions
Operator's Manual Fourth Edition • First Printing Transport and Lifting Instructions Transport and Lifting Instructions Before loading for transport, make sure the deck, ramps and machine tires are free of mud, snow and ice. Failure to do so could cause the machine to slide. - Page 49 Fourth Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Transit Securing the Chassis Turn the key switch to the off position and remove Use chains of ample load capacity. the key before transporting. Use a minimum of 6 chains.
- Page 50 Operator's Manual Fourth Edition • First Printing Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom. Determine the center of gravity of your machine using the picture on this page. Remove all loose items on the machine. Observe and Obey: Attach the rigging only to the designated lifting ...
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Page 51: Maintenance
Fourth Edition • First Printing Operator's Manual Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components. - Page 52 Operator's Manual Fourth Edition • First Printing Maintenance Check the Transmission Oil Level Diesel Fuel Requirements Satisfactory engine performance is dependent on Maintaining the proper transmission oil level is the use of a good quality fuel. The use of a good essential to good transmission performance and quality fuel will give the following result: long service life.
- Page 53 Fourth Edition • First Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Batteries Maintaining the hydraulic oil at the proper level is Proper battery condition is essential to good essential to machine operation. Improper hydraulic machine performance and operational safety. oil levels can damage hydraulic components.
- Page 54 Operator's Manual Fourth Edition • First Printing Maintenance Check Mirrors and Rear Check the Tire Pressure Proximity Alarm System Tip-over hazard. An over-inflated tire can explode which may compromise machine Maintaining the indirect visual aids is essential to stability and cause the machine to tip over. workplace visibility.
- Page 55 Fourth Edition • First Printing Operator's Manual Maintenance Drain the Fuel/Water Separator Fuel/water separator Proper maintenance of the fuel filter/water separator is essential for good engine performance. Failure to perform this procedure can lead to poor engine performance and/or hard starting, and continued use may result in component damage.
- Page 56 Operator's Manual Fourth Edition • First Printing Maintenance Safety Chock for Cylinder Rod Install the safety chock on the lifting cylinder rod. Properly position the chock onto the cylinder as show in the figures below. Secure the chock on to the cylinder using the lock pins and the spring clips in step 1.
- Page 57 Fourth Edition • First Printing Operator's Manual Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.
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Page 58: Attachments
Operator's Manual Fourth Edition • First Printing Attachments Attachments Work Platform Hazards Always perform a pre-operation inspection of the platform, per the manufacturer’s instructions, prior Work Area Safety to use. The telehandler shall not be used to lift people If damage or any unauthorized variation from unless there is no other practical option. - Page 59 Fourth Edition • First Printing Operator's Manual Attachments Occupying the Platform Do not place or attach overhanging loads to any part of this machine or platform. Do not carry materials directly on platform railing unless approved by Genie. Do not place ladders or scaffolds in the platform or Be certain that materials and tools are protected against any part of this...
- Page 60 Operator's Manual Fourth Edition • First Printing Attachments Telehandler Operation Lifting Personnel Be certain that the platform is securely attached to Occupants, equipment and the telehandler, lifting carriage and forks. materials shall not exceed the maximum platform Be certain that the lifting carriage and forks are capacity.
- Page 61 Fourth Edition • First Printing Operator's Manual Attachments Operating Instructions Keep bystanders away while operating. Do not place boom or platform against any Preparation and Setup structure to steady the platform or to support the Read, understand and obey all jobsite, local, state, structure.
- Page 62 Operator's Manual Fourth Edition • First Printing Attachments Installing and securing the Lifting and lowering the platform platform Set the parking brake and place the transmission into neutral. Center the platform on the telehandler. If equipped with stabilizers: Lower the stabilizers. Properly secure the platform to the telehandler according to the manufacturer’s instructions.
- Page 63 Fourth Edition • First Printing Operator's Manual Attachments Suspended Load Hazards A single shackle lifting point is rated for the maximum lifting capacity referenced on the load chart. It can be used as a single lift point, or both Work Area Safety lifting points can be used to suspend a load.
- Page 64 Operator's Manual Fourth Edition • First Printing Attachments In addition to ground personnel, the two chassis Identify the proper lifting points of the load, taking tie-down points in the front of the machine can be into consideration the center of gravity and load used to help externally stabilize the load.
- Page 65 Fourth Edition • First Printing Operator's Manual Attachments Collision Hazards Lifting a Suspended Load Be sure that the load is clear of any adjacent Verify that landing point is level and can safely obstacles before lifting. support the load. When visibility is or could be obstructed, near or at Properly secure the attachment to the telehandler.
- Page 66 Operator's Manual Fourth Edition • First Printing Attachments Traveling Placing the Load Be sure that the path of travel is level and capable Ask a signal person to assist with placing the load of supporting the telehandler with its load. if visibility will be obstructed at the point of operation.
- Page 67 Fourth Edition • First Printing Operator's Manual Attachments Signal Person (from 1926.1419) Per OSHA CFR 1926.1419, a signal person is required when: The point of operation, meaning the load travel or the area near or at load placement, is not in full view of the operator.
- Page 68 Operator's Manual Fourth Edition • First Printing Attachments STOP. With arm EMERGENCY STOP. With both arms extended HOIST. With upper RAISE BOOM. With extended horizontally to horizontally to the side, palms down, arms are arm extended to the arm extended the side, palm down, swung back and forth.
- Page 69 Fourth Edition • First Printing Operator's Manual Attachments Suspended Load Hazards Rigger Requirements (from OSHA CFR 1926.404) When employees are engaged in hooking, unhooking, or guiding the load, or in the initial connection of a load to a component or structure and are within the fall zone, all of the following criteria must be met: The materials being hoisted must be rigged to...
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Page 70: Specifications
Operator's Manual Fourth Edition • First Printing Specifications Specifications GTH-636 Tire size 13.00x28 Height, stowed 7 ft 10 in 2.39 m Turning radius (outside), 2 wheel steer 21 ft 1 in 6.43 m Length, stowed, without 17ft 10 in 5.44 m forks Turning radius (outside), 4 wheel steer... - Page 71 Fourth Edition • First Printing Operator's Manual Specifications Rear Proximity Sensor Range Horizontal Values Vertical Values 9.75 ft 3 m 16.25 ft 5 m 6.5 ft 13 ft 3.25 ft 1 m 9.75 ft 0 ft 6.25 ft 3.25 ft 1 m 3.25 ft 6.5 ft 0 ft...
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Page 72: Load Charts
Operator's Manual Fourth Edition • First Printing Load Charts Load Charts To calculate the new reduced load capacity at a Load Capacity Field Calculations load center greater than the standard 24 in/61 cm Always center the load on the forks. Position the load center, multiply the zone capacity from the load chart by the appropriate reduction factor listed load so that it is completely against the back of the... - Page 73 Fourth Edition • First Printing Operator's Manual Load Charts GTH-636 Standard Carriage GTH-636 Quick Attach Lifting Point GTH-636 Rotate Carriage GTH-636 Swing Carriage GTH™-636 Part No. 1312130GT Operator's Manual Fourth Edition • First Printing ™ Part No. 1312130GT -636...