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Genie GTH-636
Terex Genie GTH-636 Manuals
Manuals and User Guides for Terex Genie GTH-636. We have
4
Terex Genie GTH-636 manuals available for free PDF download: Service And Repair Manual, Operator's Manual, Maintenance Manual
Terex Genie GTH-636 Service And Repair Manual (125 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 10 MB
Table of Contents
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
13
Hydraulic Component Specifications
16
Manifold Component Specifications
17
Air Conditioner Refrigerant Specifications
17
Deutz TD 2.9 Engine Specifications
18
Dana VDT12000 Transmission Specifications
19
Dana 212 Drive Axle
19
Hydraulic Hose and Fitting Torque Specifications
20
Torque Procedure
21
Observe and Obey
23
Repair Procedures
23
Introduction
23
Machine Configuration
23
About this Section
24
Boom Components
25
Boom
25
How to Replace the Boom Wear Pads
25
How to Use the Quick Attachment
25
How to Replace the Retraction Chain
26
How to Replace the Extension Chains
28
How to Remove the Boom
30
How to Disassemble the Boom
32
Boom Lift Cylinder
33
Boom Extension Cylinder
34
Fork Level Cylinder
35
Hydraulic Hoses
36
How to Adjust the Fork Level Cylinder And/Or Auxiliary Hose
36
How to Replace the Fork Level Cylinder And/Or Auxiliary Hoses
37
Operator's Compartment
39
Machine Controls
41
How to Remove the Steering Column
41
How to Remove the Steering Wheel
41
How to Remove the Steer Orbitral
42
How to Remove the Joystick - Models with Single Joystick
42
How to Remove the Joystick - Models with Dual Joysticks
43
How to Remove the Brake Pedal Assembly
43
How to Remove the Gauge Cluster Assembly
44
Fuel and Hydraulic Tanks
45
Engines
47
Engine Fault Codes
47
Transmission
48
How to Repair the Transmission
48
Hydraulic Pump
49
How to Test the Function Pump
49
How to Remove the Function Pump
50
How to Install the Function
51
How to Prime the Function Pump
51
How to Adjust the Function Pump Standby Pressure
52
How to Adjust the Function Pump Pressure Compensator
53
Manifolds
54
Primary Function Manifold Components - Models with Single Joystick
54
Primary Function Manifold Components - Models with Dual Joysticks
58
Secondary Function Manifold Components
60
Auxiliary Manifold (Option) and Brake Manifold Components
62
Valve Adjustments - Secondary Function Manifold
63
How to Set the Steer System Pressure
63
How to Set the Parking Brake System Pressure
64
How to Set the Differential Lock/Joystick System Pressure
65
Valve Coils
66
How to Test a Coil Diode
67
Axle
68
Axles
68
How to Remove the Axle
68
Observe and Obey
69
Before Troubleshooting
69
Fault Codes
69
Introduction
69
Diagnostic Display
70
Deutz TD 2.9 L4 Engine Fault Codes
71
Schematics
85
Introduction
85
Fuse Panel Layout
86
Electrical Component & Wire Color Abbreviation Legend
87
Telematics Connector Pin Legend
90
Electrical Symbol Legend
92
Hydraulic Symbols Legend
93
Harness Map Legend
94
Electrical Schematics - Harness Maps
95
Harness Map - Control System Power Single Joystick
96
Harness Map - Control System Ground Single Joystick
97
Harness Map - Control System Power Dual Joystick
100
Harness Map - Control System Ground Dual Joystick
101
Harness Map - Deutz TD2.9 Engine Battery Power and Ground
104
Harness Map - Options Auxiliary Hydraulics, Beacon and 3Rd Gear Lockout
105
Harness Map - Options Work Lights
108
Harness Map - Options Road Lights
109
Harness Map - Options Enclosed Cab with Heater
112
Harness Map - Options Enclosed Cab with HVAC
113
Electrical Schematics
115
Electrical Schematic - View 1 (to SN GTH06E-11749)
116
Electrical Schematic - View 2 (to SN GTH06E-11749)
117
Electrical Schematic - Deutz T4F Eng Harness
120
Hydraulic Schematics
121
Hydraulic Schematic - Single Joystick (to SN GTH06E-11749)
122
Hydraulic Schematic - Dual Joysticks (to SN GTH06E-11749)
123
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Terex Genie GTH-636 Maintenance Manual (54 pages)
Telehandlers
Brand:
Terex
| Category:
Boom Lifts
| Size: 1 MB
Table of Contents
Introduction
3
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
5
Table of Contents
7
Specifications
11
Fluid Capacities
11
Air Conditioner Refrigerant Specifications
11
Performance Specifications
12
Torque Specifications
14
Tires and Wheels
14
Powertrain Specifications
15
Operator and Maintenance Manuals
15
Deutz Engine Models
15
Transmission Specifications
16
Axle Specifications
16
Hydraulic Specifications
17
Hydraulic Relief Valves
17
Hydraulic Oil Specifications
18
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
Maintenance Procedures
24
Introduction
24
Maintenance Schedule
26
Pre-Delivery Preparation Report
27
Scheduled and Programmed Maintenance Inspection Report
28
Commissioning Procedures
29
Perform 50 Hour Service
29
Perform Engine Maintenance - 50 Hours
29
Perform 150 Hour Service
30
Quarterly Maintenance Procedures
31
Check for Open Bulletins and Owner Registration
31
Battery Inspection
32
Inspect the Electrical Wiring
32
Check the Boom Wear Pads
33
Check the Exhaust System
34
Inspect the Tires, Wheels and Lug Nut Torque
34
Inspect the Fork Level and Auxiliary Hydraulic Hose Tension
35
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
36
Visual Inspection of the Hydraulic Oil
37
Inspect the Engine Air Filter
38
Lubricate the Driveshaft
38
Inspect and Lubricate the Sequencing Chains
39
Annual Maintenance Procedures
42
Inspect the Forks
42
Adjust the Boom Sequencing Chains - GTH-636, GTH-844
42
Adjust the Boom Sequencing Chains - GTH-1056, GTH-1256
43
Replace Hydraulic Tank Return Filter Element
44
Replace the Cab Air Intake Filter Element (if Equipped)
45
Programmed Maintenance Procedures
46
P0-1 Lubricate the Boom
46
P0-2 Deutz Engine Maintenance - under 1000 Hours
47
P0-3 Axle Maintenance - under 1000 Hours
48
P0-4 Transmission Maintenance - under 1000 Hours
49
P1-1 Perform Engine Maintenance - 1000 Hours
50
P1-2 Performtransmission Maintenance - 1000 Hours
50
P1-3 Perform Axle Maintenance - 1000 Hours
51
P2-1 Test or Replace the Hydraulic Oil
51
P3-1 Perform Engine Maintenance - 3000 Hours
52
P5-1 Perform Engine Maintenance - 5000 Hours
53
P6-1 Perform Engine Maintenance - 6000 Hours
53
Terex Genie GTH-636 Operator's Manual (74 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 11 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Work Area Safety
11
Legend
19
Controls
20
Inspections
24
Operating Instructions
35
Transport and Lifting Instructions
48
Maintenance
51
Attachments
58
Specifications
70
Load Charts
72
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Terex Genie GTH-636 Operator's Manual (71 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 7 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Work Area Safety
10
Legend
18
Controls
19
Inspections
23
Operating Instructions
34
Transport and Lifting Instructions
46
Maintenance
49
Attachments
55
Specifications
67
Load Charts
69
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