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Summary of Contents for Trane Airfinity XL IC140
- Page 1 Airfinity™ XL Models IH / IC Large Packaged Rooftop Units 140 to 270 kW R410A – R454B Refrigerant October 2022 RT-SVX060D-GB Confidential and proprietary Trane information Original instructions...
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Page 2: Table Of Contents
Building Pressurization Control ....................... 37 Barometric Relief ............................. 37 Exhaust Fans ............................. 38 Operation ..............................38 Hot Water Coil (HWC) ..........................39 Electric Heater ............................40 Burner module ............................40 Assembly procedure of fan block ......................40 RT-SVX060D-GB UNT-PRC002-GB © 2022 Trane... - Page 3 Hot Water/Steam ............................51 Refrigerant leak detector R454B ......................51 Additional services ....................... 52 Oil analysis ..............................52 Refrigerant analysis ..........................52 Trane Select Agreements ......................... 52 5 years motor-compressor warranty ....................... 52 Energy enhancement ..........................52 RT-SVX060D-GB UNT-PRC002-GB 3 1 1...
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Page 4: General Information
Power supply (V/Ph/Hz) 230/1/50 Notify the local TRANE sales office at the same time. The continued successful operation of this equipment. The Capacities delivery note must be clearly signed and countersigned services of a qualified technician should be employed... -
Page 5: Start-Up Amps Maintenance Contract
12.5 bar (R454B) at 20°C or 10 bar (R410A) / 9.5 bar (R454B) at 10°C, call a qualified service organization or FWD 10 Trane Sales Office. FWD 12 The Trane Company will not assume responsibility for equipment damage resulting from accumulation of condensate on the unit electrical components. FWD 14 Training... -
Page 6: Unit Model Number Description
Unit Model Number Description Technical Data Digit 1 - Manufacturing location Digit 17 - Free cooling (Economizer) E = Epinal France X = Without (full recirculation) A = Temperature Control Digit 2 - Unit model B = Enthalpy Control I = Airfinity Digit 18 - Heat Recovery Module Power supply (V/Ph/Hz) - Page 7 Unit Model Number Description Digit 30 - Literature Language Digit 39 - Fire Thermostat A = Bulgarian X = Without B = Spanish 1 = With C = German Digit 40 - Droplet Eliminator D = English Sound power levels X = Without E = French A = With Droplet Eliminator...
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Page 8: Ic General Data
IC General Data Technical Data IC140 IC150 IC170 IC190 IC220 IC250 IC270 Cooling Mode Net Cooling Capacity R410A (1) 141.1 154.9 171.9 197.0 213.6 234.1 247.4 Total Power Input R410A (1) 42.8 50.2 57.9 68.9 80.5 87.2 93.8 Net Cooling Capacity R454B (1) 139.7 153.4 169.9... - Page 9 IC General Data IC140 IC150 IC170 IC190 IC220 IC250 IC270 Electrical Data (2) (3) V/Ph/ 400 / 3 400 / 3 400 / 3 Main Power Supply 400 / 3 /50 400 / 3 /50 400 / 3 /50 400 / 3 /50 Unit Max Amps Sound power levels Unit Start Up Amps (without soft...
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Page 10: Fwd 10 Operation
IC General Data Technical Data IC140 IC150 IC170 IC190 IC220 IC250 IC270 Indoor Coil Type Fins & Tubes Tube Size Inches 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” Face Area 3.65 3.65 3.65 3.65 3.65 3.65 3.65 Power supply (V/Ph/Hz) 230/1/50 Rows/Fin Series #/FPF... - Page 11 IC General Data IC140 IC150 IC170 IC190 IC220 IC250 IC270 Options Extra Lenght & Extra weight (4) Hot Water Coil Electric Heater Sound power levels Gas Burner low Heat Gas Burner Standard Heat Gas Burner High Heat Discharge Energy Recovery Module Standard Energy Recovery Module 100% FA Measurement conditions: Exhaust Fan EC...
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Page 12: Iso R7 Rotating Female
IH General Data Technical Data IH140 IH150 IH170 IH190 IH220 IH250 IH270 Cooling Mode Net Cooling Capacity R410A (1) 139.4 153.2 162.9 187.9 202.4 221.5 237.4 Total Power Input R454B (1) 42.8 50.4 57.1 69.1 81.9 90.3 99.6 Net Cooling capacity R454B (1) 137.2 150.1 161.0... - Page 13 IH General Data IH140 IH150 IH170 IH190 IH220 IH250 IH270 Hot Water Coil Net Heating Capacity Type Fins & Fins & Fins & Tubes Fins & Tubes Fins & Tubes Fins & Tubes Fins & Tubes Tubes Tubes Sound power levels Tube Size Inches 3/8"...
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Page 14: Fwd
IH General Data Technical Data IH140 IH150 IH170 IH190 IH220 IH250 IH270 Oil & Refrigerant (6) Oil quantity per compressors 3,3 / 3,3 3,3 / 3,3 3,6 / 3,6 3,6 / 6,7 6,7 / 6,7 6,7 / 6,7 6,7 / 6,7 CMP1 / CMP2 Oil quantity ckt1/ckt2 (6) 6,6 / 6,6... - Page 15 IH General Data IH140 IH150 IH170 IH190 IH220 IH250 IH270 Filter Filter type prefiltration layer G4 or F5 G4 or F5 G4 or F5 G4 or F5 G4 or F5 G4 or F5 G4 or F5 50mm Filtration type layer 100mm F7 or F9 F7 or F9 F7 or F9...
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Page 16: Unit Operating Principle
Unit Operating Principle Technical Data UNIT SYNOPTIC Figure 1: Airfinity XL IC units Power supply (V/Ph/Hz) 230/1/50 Capacities Cooling capacity on water (1) (kW) 18,8 30,1 Heating capacity on water (2) (kW) 11,9 18,9 20,9 38,2 Fan motor (type) 2 x direct drive centrifugal Fan power input (3) (kW) 0,23... - Page 17 Unit Operating Principle Figure 2: Airfinity XL IH units Sound power levels Discharge Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. Power level in dB(A), per Hz frequency band Overall power Unit...
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Page 18: Electric Power Supply
586*621*8 Important: For unit to fit on the roof curb the wooden G4 filter (filter box accessory) Roof curb option is not developed by Trane. However it blocks must be removed. Quantity is possible to use specific roof curb developed case by... -
Page 19: Installing The Unit
Installation Installing the Unit Instructions for the roofcurb assembly and installation In order to insure watertighness of the roofcurb The structure accommodating the unit(s) must be assembly, it is important to respect the schematics designed to support the equipment in operation, as below and to consult the booklet for roofcurb assembly a minimum. -
Page 20: (Mm) 386X221X8
Installation Technical Data Unit overall view Figure 4 - Example of outdoor section Option Plastic louver Power supply (V/Ph/Hz) 230/1/50 Capacities OD Fans: Cooling capacity on water (1) (kW) Diameter : 800 mm 18,8 30,1 Heating capacity on water (2) (kW) 11,9 18,9... -
Page 21: Centrifugal Water Flow - Lift Height Connection Of Duct Network
Installation Dimensions/Weights and Clearance Condensate Drain Piping This information is supplied in the document package Each unit is equipped with a 1 1/4” female drainage shipped with the unit. connector. A P trap is supplied and must be connected to the drainage as shown in Figure 5. Sound power levels Connection of Duct Network Slope the drainage pipe down at least 1% to ensure an... -
Page 22: (Mm) - 486X264X48 586X314X48
Heating capacity on water (2) (kW) 11,9 18,9 20,9 38,2 drop should be different from design values, Trane G4 (65 % Coarse) + F9 (ePM1 80 %) Fan motor (type) 2 x direct drive centrifugal service technician should be mandated to perform air... -
Page 23: (Mm) Height Refrigerant Leak Detector R454B
Installation Supply fan Airflow measurement option Refrigerant leak detector R454B The airflow measurement option when selected is Refrigerant leak detector R454B is supplied and wired associated with an air differential pressure sensor which in each unit selected with refrigerant R454B. Along measures the pressure difference before the inlet nozzle with this option, each unit selected with R454B is also Sound power levels... -
Page 24: Gas Pipework Installation
Installation Technical Data Gas Pipework Installation Installation of gas piping (to be performed by the contractor) The installation rules for public buildings shall be followed: refer to the brochure in the “Journal Officiel” Power supply (V/Ph/Hz) 230/1/50 number 1477-1 (France only). Capacities Cooling capacity on water (1) (kW) -
Page 25: General Electrical Recommendations
Installation General Electrical Recommendations Grounding Be sure to ground the unit and differential protection Electrical Parts should be suited for industrial machinery with current When reviewing this manual keep in mind. leak which can be higher than 300 mA (several motors and frequency drives). -
Page 26: Blink Code For Motor Protector With Status Led
Installation Technical Data CAUTION! After completion of wiring, check all electrical connections, and ensure all connections are tight. Replace and secure all electrical box covers and access doors before leaving unit or connecting power to circuit supplying unit. Power supply (V/Ph/Hz) 230/1/50 Scroll compressors... -
Page 27: Energy Recovery Module Installation
Installation Energy Recovery Module Installation Energy Recovery Module is a module that transfers heat (cool and warm) from exhaust air to fresh air. It is an add-on module that includes heat exchanger (rotary wheel), exhaust fan, filter and dampers. The module is shipped separately and connected to the rooftop on job site. The module is fully controlled and Sound power levels powered by the rooftop itself. - Page 28 Installation Technical Data Down Flow HRW Module Duct set location Power supply (V/Ph/Hz) 230/1/50 Capacities Cooling capacity on water (1) (kW) 18,8 30,1 Heating capacity on water (2) (kW) 11,9 18,9 20,9 38,2 Fan motor (type) 2 x direct drive centrifugal Fan power input (3) (kW) 0,23...
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Page 29: Hrw Module Preparation
Installation HRW Module Preparation Horizontal flow Step 1: positioning of 2 HRW supports Step 2: fixing of 2 HRW supports Sound power levels (4 screws and washers) Discharge Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. -
Page 30: Hrw Module Installation
Installation Technical Data HRW Module Installation For details refer to handling drawing supplied with unit. Horizontal flow Power supply (V/Ph/Hz) 230/1/50 Capacities Cooling capacity on water (1) (kW) 18,8 30,1 Heating capacity on water (2) (kW) 11,9 18,9 20,9 38,2 Fan motor (type) 2 x direct drive centrifugal... - Page 31 Installation Down flow Sound power levels Discharge Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. Power level in dB(A), per Hz frequency band Overall power Unit speed...
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Page 32: Fresh Air Hood Installation
Installation Technical Data Fresh Air Hood Installation Fresh air hood assembly steps Horizontal flow Power supply (V/Ph/Hz) 230/1/50 Capacities Cooling capacity on water (1) (kW) 18,8 30,1 Heating capacity on water (2) (kW) 11,9 18,9 20,9 38,2 Fan motor (type) 2 x direct drive centrifugal Fan power input (3) (kW) -
Page 33: Fwd 08
Installation Heat Recovery Module Horizontal flow Enthalphic rotary Wheel Fresh air hood Sound power levels Discharge Fresh air filter Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. - Page 34 Installation Technical Data Figure 11 - Unit gas with HRW horizontal flow and down flow Power supply (V/Ph/Hz) 230/1/50 Capacities Cooling capacity on water (1) (kW) 18,8 30,1 Heating capacity on water (2) (kW) 11,9 18,9 20,9 38,2 Fan motor (type) 2 x direct drive centrifugal Fan power input (3)
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Page 35: Operating Map
Operating Map Cooling mode Sound power levels Discharge Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. Power level in dB(A), per Hz frequency band Overall power Unit speed... -
Page 36: Water Temperature: Min. +2° C/Max. 100° C
(l/h - mm) 24 - 500 Not available for FWD30 and FWD45 Sound level (L/M/H speed) Note: Trane Rooftop can operated until an ambient temperature of -20°C if the unit operated in steady conditions. Sound pressure level (5) (dB(A)) 36/40/43... -
Page 37: Options
The mechanical opening of the damper is managed by long) fixed to its discharge opening. with heat recovery module unit only. the actuator which is adjusted by Trane controller. When the pressure of the building increase, the dampers Damper is activated in free cooling mode and may be... -
Page 38: Exhaust Fans
Options Technical Data Exhaust Fans The exhaust plug fans EC are used to minimize the overpressure in the building caused by the introduction of fresh air. This option is typically used when the fresh air intake Power supply (V/Ph/Hz) 230/1/50 needed is between 40 to 50% of the nominal air flow or Capacities Cooling capacity on water (1) -
Page 39: Hot Water Coil (Hwc)
Options Hot Water Coil (HWC) Water connection dimensions and characteristics Figure 18 - Hot water coil view and connections Figure 16 - Hot water coil location in the unit (Downflow and horizontal supply air flow Sound power levels Discharge Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. -
Page 40: Electric Heater
Options Technical Data Electric Heater Burner module Electric heater are fitted on the supply fan discharge. PCH : premix burner with a condensing heat exchanger Figure 22 - Modulating (PCH) gas valves and variable Heaters have two heating stages and provided with two speed combustion blower types of overheat thermostats: •... -
Page 41: Controls
Controls CH536 + module extension Service Terminal The service terminal is an option to the customer, Control Hardware Modules easily plugged to unit through cable. The controller is composed of six different buttons and a graphical The main CH536 module allows the control of the heat Sound power levels display. -
Page 42: Zone Temperature Source
Installation: This device is used to detect smoke in the Not available for FWD30 and FWD45 air stream. Detector is delivered by trane and must Sound level (L/M/H speed) To open damper it should combine the amount of Sound pressure level (5) - Page 43 Controls Refrigerant leak detector R454B When a refrigerant leak of R454B is detected (concentration > 500 ppm) during a unit operation then the control algorithm switches off immediately all compressors, an auxiliary heater, closes EEV, opens fresh air on 100 % and keeps running outdoor, indoor fans and exhaust fans (if installed) at least for 10 min.
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Page 44: Customer Option Module
Customer option module Technical Data Operation with a conventional thermostat For Customer option module refer to wiring diagram supplied with the unit for detailled information. Customer option module CMP1 CMP2 Input/Output are defined with the optional service CpCOe Power supply (V/Ph/Hz) 230/1/50 Customer... -
Page 45: Power Level In Db(A), Per Hz Frequency Band
Opening Airflow Damper The mechanical opening of the damper is managed Demand Control Ventilation by the actuator which is adjusted by Trane controller. In Free cooling mode, fresh air flow can be adjusted Sound power levels The 10 I/O for economizer allow 4 strategies for Demand... -
Page 46: Test Procedures
Operation Technical Data Test Procedures Operating pressures Operating checklist before start-up After the unit has operated in cooling mode for a short period of time, install pressure gauges on the gauge • Review submittals for rooftop and accessories as ports of the discharge and suction line valves. well as main wiring diagrams and options shipped with the unit Note: Always route refrigerant hoses through the port... -
Page 47: Gas Burner First Start
Operation Gas Burner first start Premix burner working cycle 1. Heat request signal coming from CH536 The PCH burners are supplied with factory settings 2. Burner fan starts to pre-wash combustion chamber according to model number gas selection. They are 3. -
Page 48: Maintenance
Maintenance Technical Data End user Routine Maintenance Service Technician Maintenance Some of the periodic maintenance functions for the Before the cooling season, your service technician may examine the following areas of your unit: unit can be undertaken by the end user. This includes replacing (disposable) or cleaning (permanent) air filters, •... -
Page 49: Refrigerant Leak Detector R454B Calibration
Maintenance Refrigerant leak detector R454B calibration Calibration of this component must be done every year. It is important to ensure proper accuracy and operation of the detector. There are two different methods to fulfill the calibration requirements: Sound power levels Replacing the sensor head with a new factory pre-calibrated sensor It is necessary to make an order of this sensor head as spare part. -
Page 50: Recommended Service Routine Frequencies
As a commitment to our customers, we have created a wide service network staffed with experienced factory authorized technicians. At Trane we offer all the benefits of after sales service direct from the manufacturer and we are committed to our mission statement to provide efficient customer care. -
Page 51: Commissioning
FWD 20 - Carry out flue gas analysis - Carry out system analysis. - Change the oil as required based upon results of the Intake Trane laboratory analysis. Electric Heat - Lubricate motors/dampers/bearings (where Measurement conditions: applicable). Measurements taken at the horizontal air intake. -
Page 52: Additional Services
Additional services Technical Data Oil analysis Trane Oil Analysis is a predictive tool used to detect minor issues before they become major problems. It also reduces failure detection time and allows planning for appropriate maintenance. Oil changes can be Power supply... - Page 54 For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
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