Trane Airfinity XL IH220 Manual

Trane Airfinity XL IH220 Manual

Large packaged rooftop units 140 to 270 kw r410a – r454b refrigerant
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Airfinity™ XL
Models IH / IC
Large Packaged Rooftop Units
140 to 270 kW
R410A – R454B Refrigerant
October 2022
RT-SVX060D-GB
Confidential and proprietary Trane information
Original instructions

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Summarization of Contents

General Information
Foreword
Introduction and overview of the manual's scope.
Warnings and Safety Recommendations
Essential safety warnings, cautions, and recommendations to prevent injury and damage.
Unit Reception and Warranty
Procedures for receiving units, checking loose parts, and understanding warranty terms.
Storage and Training Information
Guidelines for unit storage and information on available training programs.
Unit Model Number Description
Key Digits for Unit Identification
Explanation of digits defining unit type, size, efficiency, and refrigerant.
Filtration and Sensor Configuration Digits
Details available filter types and various sensor configurations like CO2 and temperature.
Control and Installation Feature Digits
Covers communication interfaces, starter types, duct connections, and guard grill specifications.
IC General Data
Cooling and Heating Performance Data
Net cooling/heating capacity and power input data for IC unit models.
Gas Burner and Hot Water Coil Specs
Details heat output, efficiency, connections for gas burners and hot water coils.
Electrical, Compressor, and Refrigerant Data
Covers electrical specs, compressor details, oil quantity, and refrigerant load.
Coil, Fan, and Physical Unit Dimensions
Lists indoor/outdoor coil and fan performance, along with physical unit dimensions.
ERM Features and Optional Weights
Details Energy Recovery Module features, wheel types, fan specs, and optional component weights.
IH General Data
Cooling, Heating, and Gas Burner Performance
Provides performance data for cooling, heating, and gas burners for IH units.
Hot Water Coil and Electrical Specifications
Details hot water coil specs, electrical data, compressor details, and extra option weights.
Refrigerant, Coil, Fan, and Physical Data
Covers oil/refrigerant, coil types, fan performance, and physical data for IH units.
ERM and Filter Specifications
Details ERM features, filter types, and physical unit data for IH units.
Unit Operating Principle
IC Unit Synoptic Diagram and Components
Explains the refrigerant circuit and components for IC units via a synoptic diagram.
IH Unit Synoptic Diagram and Components
Illustrates the refrigerant circuit and components for IH units.
Installation Procedures
Unit Reception and Handling
Procedures for receiving, inspecting, and safely handling the unit.
Lifting and Moving Guidelines
Guidelines for safe lifting and moving procedures using rigging points.
Roof Curb Installation Advice
Advice on installing a roof curb for proper unit mounting and waterproofing.
Unit Support and Location Criteria
Covers unit support, location, clearances, placing, rigging, and slab mounting.
Outdoor and Indoor Section Views
Visual overview of the unit's outdoor and indoor sections with key component labels.
Dimensions, Duct Connections, and Drain Piping
Details unit dimensions, weights, clearances, ductwork, and condensate drain piping.
Filter Installation and Airflow Adjustment
Covers filter installation, selection, and supply fan airflow adjustment procedures.
Airflow Measurement and Leak Detection
Explains airflow measurement and R454B refrigerant leak detector installation.
Gas Pipework and Smoke Outlet Setup
Guides for gas pipework installation and smoke outlet features.
Electrical Installation Requirements
Covers general electrical recommendations, grounding, and connections.
Compressor Phasing and Motor Protection
Addresses scroll compressor phasing, rotation, and troubleshooting with LED blink codes.
Energy Recovery Module Installation
Horizontal Flow ERM Installation Steps
Details steps for installing the HRW module in a horizontal airflow configuration.
Down Flow ERM Installation Steps
Details steps for installing the HRW module in a downflow airflow configuration.
HRW Module Preparation and Connection
Covers preparation steps and visual guides for HRW module installation.
HRW Module Positioning and Sealing
Visual steps for locating and connecting the HRW module in horizontal and downflow configurations.
Fresh Air Hood Installation
Horizontal Flow Hood Assembly
Steps to assemble the fresh air hood for horizontal flow units.
Down Flow Hood Assembly
Steps to assemble the fresh air hood for downflow units.
Heat Recovery Module Components
Horizontal Flow Module Component View
Illustrates components of the HRW module for horizontal airflow configuration.
Down Flow Module Component View
Illustrates components of the HRW module for downflow airflow configuration.
Operating Map
Cooling Mode Operating Map
Graphical representation of operating limits in cooling mode.
Cooling Mode with Freecooling Area
Graphical representation of operating limits including freecooling area.
Heating Mode Operating Map
Graphical representation of operating limits in heating mode.
System Options
Building Pressurization Control Strategies
Control strategies for managing building pressure, including barometric relief.
Exhaust Fan System Operation Modes
Details EC exhaust fans, their role in overpressure management, and operational modes.
Hot Water Coil Functionality and Antifreeze
Describes HWC application, connections, antifreeze, and pressure drop characteristics.
Electric Heater, Burner Module, and Fan Block
Covers electric heaters, burner modules, gas heat pressure drop, and fan block assembly.
Unit Controls
CH536 Control Module and Extensions
Overview of the CH536 module and its extension capabilities for unit control.
Control Hardware Bus Interconnections
Details the interconnection of control hardware components via the bus.
Service Terminal for Parameter Adjustment
Explains the optional service terminal for unit parameter adjustment and monitoring.
Zone Temp, CO2, Fire Safety Controls
Covers zone temperature sources, CO2 sensors, fire thermostats, and smoke detectors.
Filter Status, Alarms, and Leak Detection
Explains filter status, alarms, warnings, and R454B refrigerant leak detector functions.
Customer Option Module
Input/Output Definitions for Options
Lists input/output definitions for customer options, including wiring through universal pins.
Conventional Thermostat Operation Modes
Details unit operation modes with a conventional thermostat and wiring configurations.
Economizer Control and Emergency Override
Covers economizer control strategies and emergency ventilation override commands.
Unit Operation Procedures
Pre-Startup Test and Checklist
Checklist for essential pre-startup tests and inspections before unit operation.
Power-Up Initialization and Cooling Start
Covers initial power-up, self-diagnostics, and starting the unit in cooling mode.
Operating Pressures and Final Installation Checks
Guidance on checking operating pressures and performing crucial final installation checks.
Gas Burner Startup and Operation Cycle
Details gas burner first start procedures, working cycle, and interface panel.
Maintenance Procedures
End-User Routine Maintenance Tasks
Routine maintenance for end-users, including filter and coil care.
Service Technician Seasonal Maintenance
Seasonal maintenance checks recommended for service technicians.
Troubleshooting Alarms and Warnings
Using the control display for diagnostics and troubleshooting unit issues.
Refrigerant Leak Detector Calibration
Annual calibration procedures for the R454B refrigerant leak detector.
Detailed Maintenance Checks by Visit Type
Specific checks for commissioning, various visits, annual maintenance, and specific heat types.
Recommended Service Routine Frequencies
Yearly Service Schedule Overview
Timetable detailing recommended commissioning, visits, and annual maintenance frequencies.
Additional Services
Oil and Refrigerant Analysis Benefits
Describes oil and refrigerant analysis for predictive maintenance and system health.
Trane Service Agreements and Warranties
Details Trane Select Agreements, warranties, and energy enhancement solutions.

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