MCZ STAR Hydromatic 12 M2 Installation Manual

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INSTALLATION GUIDE
GB
SEALED PELLET STOVE
EGO Hydromatic 12 M2
STAR Hydromatic 12 M2
PART 2 - OPERATION AND CLEANING
Translation of original instructions

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Summary of Contents for MCZ STAR Hydromatic 12 M2

  • Page 1 INSTALLATION GUIDE SEALED PELLET STOVE EGO Hydromatic 12 M2 STAR Hydromatic 12 M2 PART 2 - OPERATION AND CLEANING Translation of original instructions...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II 19-FIRST START-UP .....................3 20-GRAPHIC PANEL .....................4 21-DISPLAYS ......................6 22-SELECTING THE OPERATING MODES ...............12 23 - FANS ........................17 24-START&STOP .......................18 25-CHRONO-SLEEP ....................21 26 - WI-FI/WPS/BLUETOOTH ..................30 27-SHUTDOWN ......................33 28-EXTRA DISPLAYS ....................34 29-USER MENU ......................36 29-USER MENU ......................37 30-PELLET LEVEL SENSOR ..................47 31-CONNECTIONS .....................48...
  • Page 3: 19-First Start-Up

    19-FIRST START-UP WARNINGS BEFORE IGNITION GENERAL WARNINGS Remove all parts that may burn from the brazier and the glass (manual, various adhesive labels or any polystyrene). Check that the brazier is positioned correctly and rests properly on the base. The first ignition may not be successful as the feed screw is empty and does not always manage to load the brazier with the required amount of pellets in time to light the flame.
  • Page 4: 20-Graphic Panel

    20-GRAPHIC PANEL MAESTRO GRAPHIC PANEL The “foldaway” panel is located at the back of the product. Grasp the panel at the sides with your hand and lift it. The panel will block in the raised position. The display is graphic only while the controls are “soft touch” Attention! It is advisable to put the panel in the “HIDDEN”...
  • Page 5 20-GRAPHIC PANEL KEY FUNCTIONS CONTROL AND MENU SCROLLING KEYS FAN CONTROL MENU NAVIGATION IN THE DIFFERENT OPERATING ON/OFF AND CONFIRMATION OF MENU MODES (PROGRAMMES) CHOICES START&STOP ENABLING/DISABLING GRAPHIC DISPLAY CHRONO/SLEEP ENABLING/DISABLING Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 6: 21-Displays

    21-DISPLAYS DISPLAY AT FIRST PRODUCT IGNITION The display shows an additional sequence to that described in the following paragraph only when the product is first powered up. This additional sequence makes it possible to adjust/confirm the current date and time (to make the adjustment later, see the dedicated user menu paragraph).
  • Page 7 21-DISPLAYS Display with the product off 1. WI-FI active and connected, the icon is only present if the product is connected to a router or a network. 2. Bluetooth active and/or connected. The icon is present if the Bluetooth has been activated and turns blue if it is connected to a paired device.
  • Page 8 21-DISPLAYS Display with the product on 1. On 2. Operating mode crown 3. WI-FI active and connected 4. Bluetooth active and connected 5. Puffer 6. Storage tank 7. Room temperature 8. Pellet reserve light (OPTIONAL) 9. Temperature of water in the boiler 10.
  • Page 9 21-DISPLAYS PRODUCT IGNITION DISPLAY WITH THE PRODUCT OFF DISPLAY WITH THE PRODUCT ON When the display is in stand-by with the product off, the room When the display is in stand-by with the product on, the room temperature, the current time and the word OFF appear; the keys temperature, the current time, the word ON and the equipment below turn off.
  • Page 10 21-DISPLAYS IGNITION FEED SCREW ACTIVATION (FIRST IGNITION OR AFTER HOPPER EMPTYING) Prior to first product ignition, it is necessary to load the fuel and preload the pellets inside the feed screw for loading the fuel in the brazier. To do this, simply press and hold the key for 10 seconds and the “feed screw loading”...
  • Page 11 21-DISPLAYS Attention! Representation with all of the crown icons provided by way of example, see chapters below for enabling. Below is a series of representations: STOVE ON WITH PUMP ON AND REQUEST STOVE ON WITH PUMP ON AND REQUEST STOVE ON WITH PUMP ON AND REQUEST FROM THE SYSTEM FROM DHW FROM STORAGE TANK...
  • Page 12: 22-Selecting The Operating Modes

    22-SELECTING THE OPERATING MODES Scroll with . Every time it is pressed, the next icon on the crown will light up. The icon and the dashes will turn red. It will be confirmed automatically 3” after selection. Use the keys to select the desired temperature GENERAL OPERATION SCREEN When the start-up stage is complete, the screen appears with information on room temperature and system status, and on what the stove is doing (e.g.: pump on and heat request from DHW).
  • Page 13 22-SELECTING THE OPERATING MODES STOVE BOILER TEMPERATURE ADJUSTMENT SCREEN - INSTALLATION SET 1 CONFIGURATION •  With the key, access stove boiler temperature adjustment. •  The current temperature of the water in the stove boiler will appear in large characters, and the desired temperature at the bottom in small characters • ...
  • Page 14 22-SELECTING THE OPERATING MODES DOMESTIC HOT WATER TEMPERATURE ADJUSTMENT SCREEN (ONLY DHW VERSION MODELS)- INSTALLATION SET 2 CONFIGURATION •  With the key, access DHW temperature adjustment. •  The current DHW temperature will appear in large characters •  keys allow you to edit the temperature. • ...
  • Page 15 22-SELECTING THE OPERATING MODES STORAGE TANK TEMPERATURE ADJUSTMENT SCREEN - NTC3 ACTIVE-INSTALLATION SET 3-4 CONFIGURATION (SEE SYSTEM CONFIGURATION IN THE USER MENU) With the key, access the storage tank temperature adjustment. The STORAGE TANK screen with probe appears when INSTALLATION SET 4 CONFIGURATION is activated.
  • Page 16 22-SELECTING THE OPERATING MODES PUFFER TEMPERATURE ADJUSTMENT SCREEN - NTC2 ACTIVE-INSTALLATION SET 5-6 CONFIGURATION (SEE SYSTEM CONFIGURATION IN THE USER MENU) With the key, access the puffer temperature adjustment. The PUFFER screen with probe appears when the INSTALLATION SET 6 CONFIGURATION is active.
  • Page 17: Fans

    23 - FANS FAN ADJUSTMENT (PRE-SET MODELS ONLY) From the database, if the fan is active, the key is activated and it is possible to perform these adjustments Press the key once •  Press once to go to the editing view. • ...
  • Page 18: 24-Start&Stop

    24-START&STOP START&STOP The START&STOP function switches off the product when it reaches the required room temperature and if the set temperature hysteresis is also respected. By pressing the button the START&STOP function is started. The icon will appear for 3”, and then go back to the previous view, where the house near the temperature turns into the icon, as a reminder that it is activated.
  • Page 19 24-START&STOP INTERVENTION DELAY (ADJUSTMENTS OF THE START&STOP TEMPERATURE HYSTERESIS) When the room temperature is reached, there is a waiting time for intervention to prevent the equipment from suddenly turning on/off as the room temperature drops/rises, for example, when a door or an external window is opened. This waiting time therefore allows you to be sure that the room temperature has actually dropped for a certain time inside the room (for example 5 minutes).
  • Page 20 24-START&STOP WATER TEMPERATURE SETTING For hydro stoves, it is also possible to adjust the temperature of the water in the boiler/puffer/storage for possibly re-starting the stove by pressing the keys. In some system configurations, restarting from stand by (which happens by editing the water temperature set) occurs when the temperature - hysteresis conditions are no longer fulfilled (ΔT PUFFER=10°C;...
  • Page 21: 25-Chrono-Sleep

    25-CHRONO-SLEEP CHRONO AND SLEEP OPERATION Press the key to directly activate the CHRONO or SLEEP function. The first time the button is pressed, the following appears: CHRONO OFF keys to select CHRONO ON Use the If the Chrono has been activated, the red icon appears on the display so that activation of the function is always evident.
  • Page 22 25-CHRONO-SLEEP The red icon appears on the display so that the activation of the function is always indicated. Press the key twice to deactivate SLEEP and turn on the screen with SLEEP and the remaining time indicated. keys to bring the count to 00:00, which corresponds to SLEEP OFF (timer at Use the 00:10+, pressing the key once switches to OFF and not to 00:00).
  • Page 23 25-CHRONO-SLEEP ACCESS TO CHRONO PROGRAMMING key for 5 seconds. To access the chrono programming mode from the panel, press and hold the The screen on the side appears, where it is possible to set: o The chrono programs for the days of the week o Temperatures T1 / T2 / T3 / T4 Use the keys to select the menu item and the...
  • Page 24 25-CHRONO-SLEEP TIME SLOT PROGRAMMING At the start of programming, the first START field is coloured red. Use the keys to adjust the START time of the chrono slot. Advances are in 30 MINUTE STEPS (00:00 / 00:30 / 01:00…). SET key to confirm the selected time and move on to the next END setting which in Use the turn lights up in red.
  • Page 25 25-CHRONO-SLEEP • When setting a new time slot, this can never be spaced out by just 30 minutes, but at least 1 hour is required to give the product time to carry out the entire shutdown cycle. By programming a new time slot, there will therefore be no option to select a time only half an hour after the last shutdown.
  • Page 26 25-CHRONO-SLEEP PROGRAMMING OF A TIME SLOT IN CASE OF AN EXTERNAL THERMOSTAT If there is an external thermostat active, obviously there is no option to choose a T1 / T2 / T3 / T4 but it is possible to select only ON/OFF. The main programming screen changes as shown on the side: The temperature field displays ON and T.EXT which identifies that on that specific time slot the thermostat requests power.
  • Page 27 25-CHRONO-SLEEP When all the days in which to copy the MONDAY program have been chosen, confirm the operation with the OK key. To highlight the operation performed, the screen on the left appears for 3” and you will return to the original screen if you wish to make other copies.
  • Page 28 25-CHRONO-SLEEP MODIFYING THE TEMPERATURES T1 / T2 / T3 / T4 To set the temperatures of SET T1 – T2 – T3 – T4 (T3 and T4 only for Hydro stoves) you must enter the menu SET TEMP. selecting the item with the keys and confirming with the OK key.
  • Page 29 25-CHRONO-SLEEP CHRONO VARIANT FOR HYDRO STOVES MANAGEMENT OF T3 AND T4 If T3 and T4 temperatures are selected, the summary display simply changes colour and the key is updated since it is not possible to set the chrono slot where both the AIR temperatures (T1 and T2) and the WATER temperatures (T3 and T4) are present simultaneously When temperatures T3 and T4 are selected in the programming, the representation of the day will take the colours of T3 and T4...
  • Page 30: Wi-Fi/Wps/Bluetooth

    26 - WI-FI/WPS/BLUETOOTH AENABLING/DISABLING BLUETOOTH BLUETOOTH is independent from the WI-FI and is enabled by pressing simultaneously and continuously for 5 seconds Pairing is enabled during activation and when you return to the home screen, the icon appears and flashes waiting for connection with an already registered device. The Bluetooth connection is not deactivated but is always waiting for a connection (with devices that are already registered), so that if a paired device is within range at different times of the day, it automatically connects to the product (just like a mobile phone when entering the car).
  • Page 31 26 - WI-FI/WPS/BLUETOOTH ENABLING/DISABLING WI-FI and WPS By default, the product has Bluetooth network enabled and Wi-Fi active but not connected: this means that Wi-Fi is not visible until the product is connected to a Wi-Fi/home network. WI-FI MENU: Open the specific menu on the panel by simultaneously pressing the keys.
  • Page 32 26 - WI-FI/WPS/BLUETOOTH The APP will search for available devices close by. It is possible that not only the Bluetooth network of the stove is found, but also that of other appliances; the stove is uniquely identified by the name MCZ_EP_123456, where the last 6 numbers are the last 6 digits of the stove’s serial number which can be found on the appliance’s label or in the instruction leaflet.
  • Page 33: 27-Shutdown

    27-SHUTDOWN SHUTDOWN (in various states) Just like switch-on, press and hold for 2” and the display will switch to OFF/stand-by mode. OFF display. •  Room temperature •  Current time •  •  icon is only present if the product is connected to a router; otherwise it is off and the icon is present if Bluetooth has been enabled.
  • Page 34: 28-Extra Displays

    28-EXTRA DISPLAYS MANAGING OTHER NOTIFICATION ICONS The following are other notification icons that must appear on the panel: The pellet reserve icon appears if the specific sensor (optional) is installed. The symbol appears inside the crown when the pellet level drops below the sensor: grey during operation and red in OFF or STAND BY for START&STOP The icon does not appear during shutdown and cooling If the panel is in STANDBY, the reserve icon is displayed alternately...
  • Page 35 28-EXTRA DISPLAYS COOLING ICON Display in COOLING status after shutdown. CHRONO and SLEEP Example of the CHRONO/SLEEP icon display when OFF and of the CHRONO with STAND BY display and product ON. The icons are red. Example of displaying several icons in OFF or STAND BY for START&STOP.
  • Page 36: 29-User Menu

    29-USER MENU USER MENU Pressing the button continuously for 5” grants access to a user menu scrolled with the buttons. The TIME OUT to exit this screen is 2 minutes, unless you forcibly exit with The selection box indicates the item you are selecting and moves with Press to select the menu item.
  • Page 37: 29-User Menu

    29-USER MENU CONTROLS DISPLAY CONTROLS INFO Read-only to exit (+beep) The TIME OUT of this screen is 2 minutes INFO LIVE 2142 2100 ACTIVE 183° 100% 9999h A DATE AND TIME Once you have entered the menu, the day turns red to indicate where the adjustment of the values begins.
  • Page 38 29-USER MENU TONE •  to change the values • Available values – SILENT / NORMAL / HIGH •  to confirm and return to the previous page (+beep) •  to exit without confirming (+beep) NORMAL is the factory setting ADAPTIVE MODE •  to change the values • The available values -ON and OFF •  to confirm and return to the previous page (+beep) • ...
  • Page 39 29-USER MENU STANDBY DISPLAY •  to change the values • The available values from 0 to 600”. The next step after 600” is OFF, which means that the  display NEVER goes into standby. •  to confirm and return to the previous page (+beep) •  to exit without confirming (+beep) CLEAN GRATE (only MATIC and HYDRO) The function can only be activated with the stove off. • ...
  • Page 40 29-USER MENU NTC 1 Room probe - terminal block position 3-4 •  to change the values •  Available values -ON-OFF-T.EXT •  to confirm and go back to the previous page (+beep) •  to exit without confirming (+beep) With INSTALLATION SET 5 and 6 configuration, NTC1 is at OFF because only the call to the water temperature from the puffer counts.
  • Page 41 29-USER MENU •  to change the values •  Available values -OFF-1-2-3-4 •  to confirm and go back to the previous page (+beep) •  to exit without confirming (+beep) AUX = Configuration of the 230V output of the rear terminal 10/11/12 based on 4 different uses: OFF = Not enabled- DEFAULT of all system configurations.
  • Page 42 29-USER MENU If T.EXT is activated on the NTC1 menu, it has the same function as the NTC1 but obviously ON/OFF will appear on the display AUX 3 = Contact at temperature. This is the desired water temperature, outside of which the status of the relays on contacts 7/8/9 changes.
  • Page 43 29-USER MENU The AUX3 set temperature can be adjusted directly with the activation of this setting, according to the following sequence: AUX 4 = Status contact. Relay position 7/8/9 changes based on whether the stove is in alarm/off/not powered. In this case another heat generator can intervene to heat the system.
  • Page 44 29-USER MENU MAX POWER Function to set the maximum power in case of a heat request by a probe/thermostat: •  to change the values •  Available values -1-2-3-4-5 (DEFAULT 5) •  to confirm and go back to the previous page (+beep) • ...
  • Page 45 29-USER MENU Views based on the selected system: HEATING CONFIGURATION DHW CONFIGURATION STORAGE TANK WITH THERMOSTAT CONFIGURATION STORAGE TANK WITH PROBE PUFFER WITH T EXT. CONFIGURATION PUFFER WITH PROBE CONFIGURATION CONFIGURATION To differentiate whether the storage tank/puffer is controlled by the internal probe or by the external thermostat, the thermometer was placed respectively inside or outside the storage tank/puffer icon.
  • Page 46 29-USER MENU AUSSENTHERMOSTAT (see NTC1 user menu) If an external thermostat is connected, it is no longer possible to indicate the room temperature recorded by the local probe and adjust the intended temperature from the panel. The view on the display will therefore be the following: ON indicates that the thermostat contact is CLOSED and there is OFF indicates that the thermostat contact is OPEN and there is NO a power demand.
  • Page 47: 30-Pellet Level Sensor

    30-PELLET LEVEL SENSOR ASSEMBLING PELLET LEVEL SENSOR (optional) The pellet sensor is a low fuel indicator that warns the user that the pellets are finishing. With the hopper empty, lift the pellet loading cover and manually remove the cap “J” fitted inside, then insert the pellet level sensor “K”...
  • Page 48: 31-Connections

    31-CONNECTIONS • Puffer thermostat To activate this option, connect a Normally Open (N.O.) contact thermostat to points 1 and 2 of the back 9 pole terminal board. Even with this configuration the purpose of the room probe on the stove is only to control the heating system pump controlled by the potential free contact on terminals 7-8-9.
  • Page 49: 32-Safety Devices And Alarms

    32-SAFETY DEVICES AND ALARMS SAFETY DEVICES The product is fitted with the following safety devices ACTIVE + Besides adjusting the stove operation, it also guarantees that the pellet loading auger is blocked if unloading or there is significant back pressure. SMOKE TEMPERATURE PROBE Detects the temperature of the smoke, thereby enabling start-up or stopping the product when the temperature drops below the preset value.
  • Page 50 32-SAFETY DEVICES AND ALARMS TAMPERING WITH THE SAFETY DEVICES IS PROHIBITED If the stove is NOT used as described in this instruction booklet, the manufacturer refuses to accept any responsibility for damage to persons and property that may arise. The manufacturer furthermore refuses to accept responsibility for damage to persons and property arising from the failure to observe all the rules contained in the manual and in particular: •...
  • Page 51 32-SAFETY DEVICES AND ALARMS ALARM ALERTS If there is an operational anomaly, the stove enters the alarm phase displaying the problem that has taken place through a code, a brief description of the alarm type and an acoustic warning. The following table describes the possible alarms indicated by the stove, associated to the respective code that appears on the panel and helpful tips to solve the problem.
  • Page 52 32-SAFETY DEVICES AND ALARMS MESSAGE ON DISPLAY TYPE OF PROBLEM SOLUTION The smoke probe is faulty and does not detect Contact an authorised service centre to have the the exhaust smoke temperature properly component replaced. GAS SENSOR The component is not working regularly. Contact an authorised service centre to have the Feed screw gear motor fault.
  • Page 53 32-SAFETY DEVICES AND ALARMS MESSAGE ON DISPLAY TYPE OF PROBLEM SOLUTION Possible component fault. Check that the probe inserted in the system respects the characteristics specified in the instructions (see Auxiliary probe failure external probe). AUX PROBE Contact an authorised service centre to have the component checked and, if needed, replace the component.
  • Page 54 32-SAFETY DEVICES AND ALARMS Exiting the alarm conditions NEVER open the stove door whilst it is either in the initial ignition or on its shutdown cycle, pellets will still be smouldering and therefore volatile substances may be present. ATTENTION! If during operation or initial ignition you encounter combustion smoke leakage into the room from the appliance or the flue, then please switch off the appliance, ventilate the room and contact the installation / service technician immediately.
  • Page 55: 33-Recommendations For Safe Use

    33-RECOMMENDATIONS FOR SAFE USE RECOMMENDATIONS FOR A SAFE USE ONLY A SUITABLE INSTALLATION ACCORDING TO THE UK BUILDING REGULATIONS (ADJ) AND A PROPER MAINTAINANCE AND CLEANING OF THE PRODUCT CAN ASSURE YOU THE CORRECT FUNCTIONALITY AND A SAFE USE OF YOUR STOVE (ONLY FOR UK).
  • Page 56: 34-Cleaning

    34-CLEANING EXAMPLE OF A CLEAN BRAZIER EXAMPLE OF A DIRTY BRAZIER Only a proper maintainance and cleaning of the product can assure you the correct functionality and a safe use of your stove. ATTENTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected.
  • Page 57 34-CLEANING CLEANING THE STOVE CLADDING Below are a few indications to clean the metal cladding of the stove: •  use only water, if necessary with the addition of neutral detergents (pH7) and characterised by light additives. •  use only water on a cloth. There are electrical parts that could be damaged. • ...
  • Page 58 34-CLEANING •  Clean the smoke extractor compartment (see explanation on next page) •  The stove is equipped with a removable ash pan “D” which collects soot and ash. •  Carefully clean the lower compartment, see arrow (bottom of pan) •  When cleaning is finished, refit all the removed parts.
  • Page 59 34-CLEANING CLEANING THE PIPE UNITS For better performance of the boiler, the pipes inside the combustion chamber should be cleaned once a month. Open the firebox door and use the brush provided to clean the 5 pipes positioned at the top inside the combustion chamber. Brush the pipes several times so that the ash deposited inside them falls to the bottom around the brazier.
  • Page 60 34-CLEANING CLEANING THE SMOKE EXHAUST SYSTEM AND GENERAL CHECKS Clean the smoke extractor system, especially around the “T” joints, elbows and any horizontal sections of the smoke duct. For information on periodically cleaning the flue, contact a skilled chimney sweep. Check the seal of the ceramic fibre gaskets on the door of the stove.
  • Page 61 34-CLEANING REPLACEMENT OF OVERPRESSURE SILICON DAMPER FOR COMBUSTION CHAMBER The overpressures sillicon damper “G” for combustion chamber (fig. A) shall be replaced with a new one yearly (during the periodical maintainance) in order to keep the overpressure safety system efficient. For replacement use the following instructions • ...
  • Page 62 34-CLEANING CHECKING THE INTERNAL COMPONENTS ATTENTION! The internal electromechanical components must only be checked by qualified personnel whose technical expertise includes combustion and electricity. We recommend for this yearly maintenance to be carried out (with a scheduled service contract). This operation consists of a visual and functional inspection of the internal components.
  • Page 63: 35-Troubleshooting

    35-TROUBLESHOOTING CAUTION: All repairs must be carried out exclusively by a specialised technician, with the stove completely cold and the electric plug pulled out. ANOMALY POSSIBLE CAUSES SOLUTIONS The pellets are not fed into the combustion The pellet hopper is empty Fill the hopper with pellets chamber.
  • Page 64 35-TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS The stove runs for a few minutes and then Start-up phase is not completed Repeat start-up goes out Temporary power cut Wait for the automatic restart Clogged smoke duct Clean the smoke duct Faulty or malfunctioning temperature Check and replace the probes probes Pellets accumulate in the brazier, the glass...
  • Page 65 35-TROUBLESHOOTING ANOMALIES RELATED TO THE HYDRAULIC CIRCUIT ANOMALY POSSIBLE CAUSES SOLUTIONS Incorrect combustion adjustment Check recipe No increase in temperature with stove in operation Boiler / system dirty. Check and clean the boiler Insufficient stove power Check that the stove is properly sized for the requirements of the system Poor pellet quality Use pellets from the producer...
  • Page 66: 36-Circuit Board

    36-CIRCUIT BOARD LIVE ELECTRICAL CABLES DISCONNECT THE POWER SUPPLY CABLE 230V BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTRICAL BOARDS AIR PRESSURE SWITCH 14. PUFFER PROBE / PUFFER THERMOSTAT (NTC2) WATER PRESSURE GAUGE 15. PWM CONTROLLER HOPPER OVERLOAD CUT-OUT 16. PRESSURE DIFFERENTIAL BRAZIER MOTOR 17.
  • Page 68 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Website: www.mcz.it e-mail: mcz@mcz.it 8902122201 REV.0 17/03/2022...

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Ego hydromatic 12 m2

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