MCZ EGO Hydromatic 12 M2 Installation Manual

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INSTALLATION GUIDE
GB
SEALED PELLET STOVE
EGO Hydromatic 12 M2
STAR Hydromatic 12 M2
PART 1 - REGULATIONS AND ASSEMBLY
Translation of original instructions

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Summary of Contents for MCZ EGO Hydromatic 12 M2

  • Page 1 INSTALLATION GUIDE SEALED PELLET STOVE EGO Hydromatic 12 M2 STAR Hydromatic 12 M2 PART 1 - REGULATIONS AND ASSEMBLY Translation of original instructions...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION .......................11 3-DRAWINGS AND TECHNICAL SPECIFICATIONS ............19 4-UNPACKING ......................24 5-HOW THE STOVE ARRIVES ..................28 6-REMOVING THE TOP ....................29 7-FITTING THE SIDE PANELS ..................31 8-REMOVING THE REAR PANEL ..................33 9-HOW THE STAR STOVE ARRIVES ................34 10-LOWER PANEL ASSEMBLY ..................35 11-INSTALLING THE SIDE PANELS ................38...
  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part, in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation of MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The owner company reserves its rights according to law.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY WARNINGS • The installation, electrical connection, operating test and maintenance must only be carried out by a qualified operator. • Install the product in compliance with the laws and regulations in force. • Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Do not dry laundry on the product. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • The product maintenance operations must be exclusively carried out by a qualified operator on a yearly basis.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS • Do not allow the product to come into contact with water, it contains live electrical parts. • Do not wash the product with water (or other liquids) as they could penetrate inside the unit, damaging the electrical insulation with the risk of electrocution. • Do not use detergents to wash the stove, they could damage the aesthetic parts of the product.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS • The sound pressure level of this appliance does not exceed 70 dB(A). • Live electrical parts: only power the product once it has been fully assembled. • Disconnect the product from the 230V power supply before performing any maintenance operations.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: • Please contact the retailer or qualified personnel for any information, problem or malfunction. • Only use the fuel specified by the manufacturer. • When the product is switched on for the first time, it is normal for it to emit smoke due to the paint heating up for the first time. Therefore make sure the room it is installed in is well-ventilated.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS WARRANTY CONDITIONS For the duration, terms, conditions, limitations of the MCZ conventional warranty, please refer to the specific warranty card that is included with the product. Information for management of waste electrical and electronic equipment containing batteries and accumulators This symbol appears on the product, on the batteries, on the accumulators or on their packaging or on their documentation;...
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws related to safety and environmental protection in force in his/her country. At the end of its working life, the product must not be disposed of as urban waste.
  • Page 11 1-WARNINGS AND WARRANTY CONDITIONS LEGENDA WHERE TO DISPOSE MATERIALS Metal Glass If there is any, to be disposed of separately based on the material used: Tiles or ceramics OUTER CLADDING Stone Glass ceramic (fire door): to be disposed of with inert or mixed waste If there is any, to be disposed of separately based on the material used: Tempered glass (oven door): to be disposed...
  • Page 12 1-WARNINGS AND WARRANTY CONDITIONS Our solid bio-combustible products, (hereinafter called “Products”) are designed and manufactured in compliance with one of the following European standard harmonised to Regulation (UE) no. 305/2011 for construction products: EN 14785: “Residential space heating appliances fired by wood pellets” EN 13240: “Room heaters fired by solid fuel.”...
  • Page 13: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS The pellet is obtained from natural dried wood sawdust (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself, without glue or binders.
  • Page 14 2-INSTALLATION FOREWORD The heating system (generator + combustion air supply + combustion product expulsion system + any hydraulic/aeraulic system) must be installed in compliance with the laws and regulations in force , and carried out by a qualified technician, who must issue a declaration of conformity of the system to the system manager and shall undertake full responsibility for final installation and consequent good operation of the product.
  • Page 15 2-INSTALLATION MINIMUM DISTANCES Observe the distances from flammable objects (sofas, furniture, wood panelling, etc..) as specified in the following diagram. If objects considered to be particularly sensitive to heat are present, such as furniture, curtains or sofas, as a precaution, increase the stove clearances substantially to avoid possible deterioration due to the effect of heat.
  • Page 16 2-INSTALLATION In any case, ensure adequate distance to facilitate access during cleaning and extraordinary maintenance. If this is not possible, it must still be possible to distance the product from adjacent walls/elements. This operation must be performed by a technician qualified to disconnect the combustion product expulsion ducts and their subsequent restoration.
  • Page 17 2-INSTALLATION Below 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Above 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 18 2-INSTALLATION Preparing the smoke expulsion system The combustion product expulsion system is a particularly important element for the proper operation of the appliance and must be correctly sized according to EN 13384-1. Its creation/adaptation/verification must always be carried out by a legally qualified operator and must comply with the regulations in force in the country where the appliance is installed.
  • Page 19 2-INSTALLATION Chimneypot The chimneypot, meaning the end part of the flue, must meet the following characteristics: • the smoke outlet section must be at least double the internal section of the chimney; • prevent the penetration of rain or snow; •...
  • Page 20 2-INSTALLATION EXAMPLES OF INSTALLATION (DIAMETERS AND LENGTHS TO BE SIZED) 1. Flue installation with hole for the passage of the pipe increased by: • minimum 100mm around the pipe if next to non-flammable parts such as cement, brick, etc.; or •...
  • Page 21: 3-Drawings And Technical Specifications

    3-DRAWINGS AND TECHNICAL SPECIFICATIONS DRAWINGS AND CHARACTERISTICS EGO HYDROMATIC 12 M2 STOVE DIMENSIONS Ø50 Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 22 3-DRAWINGS AND TECHNICAL SPECIFICATIONS STAR HYDROMATIC 12 M2 STOVE DIMENSIONS Ø50 Ø80...
  • Page 23 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL CHARACTERISTICS EGO HYDROMATIC 12 M2 STAR HYDROMATIC 12 M2 Energy Efficiency Class Nominal output power 11,9 kW (10234 kcal/h) Nominal output power (H 10 kW (8600 kcal/h) Minimum output power 3,2 kW (2750 kcal/h) Minimum output power (H...
  • Page 24 INFORMATION REQUIREMENTS FOR SOLID FUEL LOCAL SPACE HEATERS ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) Manufacturer: MCZ GROUP SpA Trademak: EGO HYDROMATIC 12 M2 Model Identifier: Indirect heating functionality: Direct heat output (space heat output): Indirect heat output (water heat output):...
  • Page 25 3-DRAWINGS AND TECHNICAL SPECIFICATIONS INFORMATION REQUIREMENTS FOR SOLID FUEL LOCAL SPACE HEATERS ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) MCZ GROUP SpA Manufacturer: Trademak: Model Identifier: STAR HYDROMATIC 12 M2 Indirect heating functionality: Direct heat output (space heat output):...
  • Page 26: 4-Unpacking

    4-UNPACKING INSTRUCTIONS FOR PACKAGING DISPOSAL The material that the appliance’s packaging is made of must be managed correctly, in order to make collection, reuse, recovery and recycling easier, where possible. The table below illustrates the possible components that the packaging is made of, and the relative instructions for correct disposal. DESCRIPTION CODE MATERIAL SYMBOL...
  • Page 27 4-UNPACKING Handle the product with suitable means paying attention to the applicable safety regulations in force. Do not turn the packaging over and handle the majolica parts with care. The stoves are delivered in a single package with ceramic panels or steel sides packaged together with the structure and placed on top or at the side.
  • Page 28 4-UNPACKING REMOVING THE FASTENING BRACKETS To remove the stove from the pallet, you must remove the two screws “u” and plate “s” from the stove’s foot. There are four brackets “s”.
  • Page 29 4-UNPACKING Position the stove and connect it to the flue. Use the 4 adjustable feet (J) to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take the utmost care to make sure that the joint is not forced.
  • Page 30: 5-How The Stove Arrives

    5-HOW THE STOVE ARRIVES On delivery, the Ego stove has no metal cladding and with the top fitted, as shown in the image below. Take the box with the metal sides (figure below) and prepare them for installation. The sides are fitted with screws for fixing to the structure.
  • Page 31: 6-Removing The Top

    6-REMOVING THE TOP To assemble the sides of the stove it is necessary to remove the top from the structure. Lift the pellet cover “G” by simply grasping it by the handle “f” and pulling it towards you. Remove the two screws “c” from under the cover. Technical Dept.
  • Page 32 6-REMOVING THE TOP Now remove the entire top “F” and put it away safely.
  • Page 33: 7-Fitting The Side Panels

    7-FITTING THE SIDE PANELS Take one of the metal sides “E” (they are reversible) and fit the silicone bumpers “s” on both tops of the panel. Insert the holes “u” on the bottom of the panel “E” on the hooks “z” in the structure of the stove. Technical Dept.
  • Page 34 7-FITTING THE SIDE PANELS Then move panel “E” towards the structure and secure it with the two screws “x”. Place the M5 notched washer “z” between the screw “x” and the panel. Fit the panel on the other side in the same way. After completing the installation of the metal panels, refit the top “F”...
  • Page 35: 8-Removing The Rear Panel

    8-REMOVING THE REAR PANEL In case of maintenance and/or interventions it is possible to remove the panel “D”. Proceed as follows: • Remove the screws “x” and the two M5 notched washers “z” from the top part • lift panel “D” so that hooks “u” in the structure protrude from holes “v” on panel “D” •...
  • Page 36: 9-How The Star Stove Arrives

    9-HOW THE STAR STOVE ARRIVES On delivery, the Star stove has no ceramic cladding, as shown in the image below. Take the box with the ceramic panels (figure below) and prepare them for installation. Live electrical parts: only power the product once it has been fully assembled.
  • Page 37: 10-Lower Panel Assembly

    10-LOWER PANEL ASSEMBLY INSTALLING THE FRONT LOWER PANEL Take the ceramic panels from the packaging: • the lower panel “F” • the two M4x18 screws (“k”) • and the two bumpers “x”, if they are not fitted on bracket “S” For assembly, proceed as follows: •...
  • Page 38 10-LOWER PANEL ASSEMBLY (only if they are not present) install the two bumpers “x” on the bracket • • secure panel “F” to bracket “S” with the two screws “k”...
  • Page 39 10-LOWER PANEL ASSEMBLY • before securing the lower panel “F” to the stove, you must open the firebox door “F” (OTHERWISE THE HOOK TO OPEN THE DOOR “L” WILL HIT THE FIREBOX DOOR “R”) • now secure panel “F” to the stove using the two previously removed screws “v” Technical Dept.
  • Page 40: 11-Installing The Side Panels

    11-INSTALLING THE SIDE PANELS REMOVING THE CERAMIC PANELS FASTENING FRAME Remove the two screws “y” and the two notched washers “r” from the top part. Caution! The two screws “v” and the two notched washers “r” must be used again to secure the frame with the ceramic panels.
  • Page 41 11-INSTALLING THE SIDE PANELS Take the two ceramic panels “E” from the packaging. Place a sheet or cloth “T” on the floor to avoid scratching or damaging the ceramic panels during assembly. Place the two ceramic panels “E” and frame “O” on sheet “T”, as shown in the image below. Technical Dept.
  • Page 42 11-INSTALLING THE SIDE PANELS To assemble the ceramic panels, start from the bottom. • from the ceramic panels packaging, take template “H”, which is required to space out the ceramic panels proportionally. • place template “H” under frame “O” (to facilitate its positioning, template “H” has holes that must match the holes on frame “O”) •...
  • Page 43 11-INSTALLING THE SIDE PANELS • lock ceramic panel “E” with nuts “z” also in the top part • lift the frame and the ceramic panels carefully from the ground and prepare them to be secured to the structure • insert the frame with the ceramic panels in the lower part of the stove’s structure and secure it in the upper part with the previously removed screws “v”...
  • Page 44 11-INSTALLING THE SIDE PANELS Repeat the same steps also on the other side.
  • Page 45: 12-Assembling The Top

    12-ASSEMBLING THE TOP Once the side ceramic panels are installed, proceed with assembling the top “G”. Take top “G” from the ceramic panels packaging and place it on top of the stove above the rubber supports “c”. The inner part of top “G” has 4 slots “e” where to place the rubber supports “c”. As a first step, make sure to place the rubber supports “c” in the front part of the slot “e”...
  • Page 46: 13-Removing The Rear Panel

    13-REMOVING THE REAR PANEL In case of maintenance or operations, panel “M” may be removed (metal rear side). Proceed as follows: • Remove the top • Remove the two screws “v” and two washers “r” at the top • lift panel “M” so that hooks “g” in the structure protrude from holes “s” on panel “M” •...
  • Page 47: 14-Rear Panel

    14-REAR PANEL REAR PANEL If maintenance must be performed on a component of the stove, the rear panel can be removed (if the distances from the walls allow it), otherwise, the maintenance can be performed by removing the side of the stove. To remove the rear panel, remove the seven rear screws “a”...
  • Page 48: 15-Door Opening

    15-DOOR OPENING DOOR OPENING To open the firebox door “R”, insert the cold handle “Z” into the hole in the handle “P” and pull it towards you. To open the lower door in the EGO model, pull the hook with your hands, while in the STAR model, insert the cold handle into the hook “L” and pull it towards you. Caution! Only open the door when the stove is off and cold.
  • Page 49: 16-Loading The Pellets

    16-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the door “G”. Pour the pellets into the hopper. This is easier if performed in two steps: Pour half of the contents into the hopper and wait for the fuel to settle on the bottom. Then pour in the rest.
  • Page 50 16-LOADING THE PELLETS SAFETY PROCEDURE TO FOLLOW IF ANY SMOKE SPILLAGE IS SEEN WITHIN THE ROOM OR THE APPLIANCE SUFFERS FROM AN EXPLOSIVE IGNITION PLEASE TURN OFF THE APPLIANCE, VENTILATE THE ROOM AND CONTACT THE INSTALLER/ SERVICE ENGINEER IMIDIAT- LEY. User Training In ALL cases the installation and commissioning engineer MUST carry out a thorough handover of the appliance to the ho- meowner / end user.
  • Page 51: 17-Hydraulic Connection

    17-HYDRAULIC CONNECTION PLUMBING SYSTEM CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialized personnel who are capable of carrying out installation properly, in compliance with current standards in the country of installation. The manufacturer will not be held responsible for damage to persons or things in the event of failed operation if the aforementioned warning is not complied with.
  • Page 52 17-HYDRAULIC CONNECTION DISCHARGE VALVE 3 bar The safety valve that can be inspected is found on the back of the stove, under the pump. It is MANDATORY to connect the safety drain to a rubber pipe that can withstand a temperature of 110°C (not supplied) and that reaches the outside for any water outlet. The manufacturer of the appliance is not liable for any flooding caused by the safety valves being triggered if these have not been joined properly to the outside of the product and to a proper collection and evacuation system.
  • Page 53 17-HYDRAULIC CONNECTION CONNECTING THE SYSTEM Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized. IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO GET RID OF RESIDUES AND DEPOSITS.
  • Page 54 17-HYDRAULIC CONNECTION END PIECE WITH A FILLING TAP (D) AND PRESSURE GAUGE (M) VENT VALVE UNDER THE TOP (ACCESSORY) WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers.
  • Page 55: 18-Electrical Connection

    18-ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used.
  • Page 56 18-ELECTRICAL CONNECTION USB SOCKET There is a USB socket on the back of the stove, if a software update is required; the ceramic/metal parts do not have to be removed to reach the socket directly in the circuit board (pos. 20 in the PCB). Attention! The USB socket must be used by skilled technicians.
  • Page 60 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Website: www.mcz.it e-mail: mcz@mcz.it 8902122101 REV.0 17/03/2022...

This manual is also suitable for:

Star hydromatic 12 m2

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