MCZ EGO AIR 8 M1 Installation Manual

Sealed pellet stove
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INSTALLATION GUIDE
GB
SEALED PELLET STOVE
EGO AIR 8 M1
EGO COMFORT AIR 10 M1
STAR AIR 8 M1
STAR COMFORT AIR 10 M1
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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Summary of Contents for MCZ EGO AIR 8 M1

  • Page 1 INSTALLATION GUIDE SEALED PELLET STOVE EGO AIR 8 M1 EGO COMFORT AIR 10 M1 STAR AIR 8 M1 STAR COMFORT AIR 10 M1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................9 3-DRAWINGS AND TECHNICAL FEATURES ..............18 4-UNPACKING ......................24 5-STAR STOVE ASSEMBLY ..................27 6-ADJUSTING THE CERAMIC SIDES ................35 7-REMOVAL OF STAR STOVE METAL SIDE ..............36 8-ASSEMBLING THE EGO STOVE METAL SIDES..............37 9-REMOVAL OF EGO STOVE METAL SIDE ..............40 10-DOOR OPENING ....................41...
  • Page 3: Introduction

    REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, operating test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • Only use the fuel recommended by the manufacturer.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Do not put linen on the product to dry. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer of any civil and criminal liability.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS exposed to weathering. • It is recommended not to remove the feet that support the product in order to guarantee adequate insulation, especially if the flooring is made of flammable materials. • In the event of a malfunction of the ignition system, do not force it to light by using flammable materials.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • You must only use the fuel specified by the manufacturer. • When the product is switched on for the first time it is normal for it to emit smoke due to the paint heating for the first time. Therefore make sure the room in which it is installed is well ventilated.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS The replacement of the entire system or the repair of one of its components does not extend the warranty period, and the original expiry date remains unchanged. The warranty covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects. In the event of a fault, to benefit from the warranty, the customer must keep the warranty certificate and provide it with the document given at the time of purchase to the Service Centre.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Department. Only use original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to get worn out before having them replaced.
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS Our solid bio-combustible products, (hereinafter called “Products”) are designed and manufactured in compliance with one of the following European standard harmonised to Regulation (UE) no. 305/2011 for construction products: EN 14785: “Residential space heating appliances fired by wood pellets” EN 13240: “Roomheaters fired by solid fuel.”...
  • Page 11: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
  • Page 12 2-INSTALLATION FOREWORD The installation position must be chosen according to the room, smoke extraction system and flue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the flue or the chimney pot. The manufacturer declines all responsibility in the event of installations that do not comply with the laws in force, incorrect room air exchange, electrical connection non-compliant with the standards and inappropriate use of the appliance.
  • Page 13 2-INSTALLATION FOREWORD The Chimney Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
  • Page 14 2-INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 15 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 5 FIGURE 6 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 16 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimney pot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 17 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a);...
  • Page 18 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Windows, doors, smoke outlets, cavities, ..1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ..0.3 m ABOVE Windows, doors, smoke outlets, cavities, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 19 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by rating plate) if next to flammable parts such as wood etc.
  • Page 20: 3-Drawings And Technical Features

    3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS EGO AIR 8 M1 STOVE DIMENSIONS Ø50 Ø80 Ø80 Ø50...
  • Page 21 3-DRAWINGS AND TECHNICAL FEATURES EGO COMFORT AIR 10 M1 STOVE DIMENSIONS Ø80 Ø50 Ø50 Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 22 3-DRAWINGS AND TECHNICAL FEATURES STAR AIR 8 M1 STOVE DIMENSIONS Ø50 Ø80 Ø80...
  • Page 23 3-DRAWINGS AND TECHNICAL FEATURES STAR COMFORT AIR 10 M1 STOVE DIMENSIONS Ø50 Ø80 Ø60 Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 24 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS EGO/STAR AIR 8 M1 Energy Efficiency Class Nominal output power 8.1 kW (6966 kcal/h) Minimum power output 2.3 kW (1978 kcal/h) Efficiency at Max 90.9% Efficiency at Min 92.6% Temperature of exhaust smoke at Max 188 °C Temperature of exhaust smoke at Min 89°C...
  • Page 25 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS EGO/STAR COMFORT AIR 10 M1 Energy Efficiency Class Nominal output power 10.0 kW (8600 kcal/h) Minimum power output 2.3 kW (1978 kcal/h) Efficiency at Max 90.4% Efficiency at Min 92.6% Temperature of exhaust smoke at Max 212 °C Temperature of exhaust smoke at Min 89 °C...
  • Page 26: 4-Unpacking

    4-UNPACKING PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or eventually disposed of as urban solid waste, in compliance with the regulations in force. After having removed the packaging make sure the product is intact.
  • Page 27 4-UNPACKING REMOVING THE FASTENING BRACKETS (EGO STOVES IN THE FIGURE) Remove the EGO/STAR stoves from the pallet by removing the two screws “u” and the plate “s” from the stove foot. There are four “s” brackets. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 28 4-UNPACKING Position the stove and connect it to the flue pipe. Use the four adjustable feet (J) to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.
  • Page 29: 5-Star Stove Assembly

    5-STAR STOVE ASSEMBLY On delivery, the Star stove has no ceramic cladding, as shown in the image below. Take the box with the ceramics (figure below) and prepare them for installation. The ceramics are already completely assembled and ready to be installed on the stove. STOVE STRUCTURE Live electrical parts: only power the product once it has been fully assembled.
  • Page 30 5-STAR STOVE ASSEMBLY INSTALLING THE FRONT LOWER PANEL To install the lower panel proceed as follows: • Take lower panel “C” • secure closure push-block “O” to the bracket positioned on panel “c” via the two screws “s” from below and the two washers “v” above the block Now panel “C”...
  • Page 31 5-STAR STOVE ASSEMBLY For easier assembly of panel “C” it is recommended to remove bracket “D” from the stove structure by removing the two screws “p”. After that move panel “C” close to bracket “D” and fix it with screw “s” and nut “r” in the lower part and with screw “t” in the upper part. Technical Dept.
  • Page 32 5-STAR STOVE ASSEMBLY Take panel “C” with bracket “D” that has just been fixed and, using the two screws “p”, fix the whole to the stove structure.
  • Page 33 5-STAR STOVE ASSEMBLY ASSEMBLY OF SIDE PANELS “B” In order to install the side panels: • take a panel “B” (they are 4 equal and reversible) • insert the holes “v” of the panel “B” on hooks “z” on the structure of the stove •...
  • Page 34 5-STAR STOVE ASSEMBLY To mount the upper panel “B” follow the steps for the lower panel (described in the previous paragraph): • take another panel “B” • insert the holes “u” of the bracket on the panel and insert them on the hooks “z” in the bracket “t” •...
  • Page 35 5-STAR STOVE ASSEMBLY • mount the bracket “t” again by tightening the screw “p” Follow the same steps to install the panels on the other side of the stove. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 36 5-STAR STOVE ASSEMBLY ASSEMBLING THE TOP After mounting all the ceramics “B”, take the top “A” and place it on the stove in line with the appropriate adjustable rubber pads. The rubber pads are adjusted by rotating the pad clockwise or anti-clockwise, depending on whether the level of the ceramic top is to be raised or lowered.
  • Page 37: 6-Adjusting The Ceramic Sides

    6-ADJUSTING THE CERAMIC SIDES The ceramic parts “B” must be aligned to one another and flush with the front ceramic part. It is possible to adjust the lower and upper ceramic. We recommend making this adjustment during assembly. Proceed as follows for the adjustment: •...
  • Page 38: 7-Removal Of Star Stove Metal Side

    7-REMOVAL OF STAR STOVE METAL SIDE In case of maintenance or operations panel “D” may be removed (metal rear side). Proceed as follows: • Remove the two screws “s” at the top • lift panel “D” so that hooks “u” in the structure protrude from holes “v” on panel “D” •...
  • Page 39: 8-Assembling The Ego Stove Metal Sides

    8-ASSEMBLING THE EGO STOVE METAL SIDES On delivery, the Ego stove has no metal cladding and with the top fitted, as shown in the image below. Take the box with the metal sides (figure below) and prepare them for installation. The sides are fitted with screws for fixing to the structure.
  • Page 40 8-ASSEMBLING THE EGO STOVE METAL SIDES Lift the pellet loading door “G” and remove the top “F” from the structure. Take one of the metal sides “E” and insert the holes “u” on the bottom of the panel on the hooks “z” in the structure of the stove. Then move the panel “E”...
  • Page 41 8-ASSEMBLING THE EGO STOVE METAL SIDES Fit the panel on the other side in the same way. After completing installation of the metal panels, place the top “F” back in the appropriate adjustable rubber pads in the structure of the stove.
  • Page 42: 9-Removal Of Ego Stove Metal Side

    9-REMOVAL OF EGO STOVE METAL SIDE In case of maintenance or operations panel “D” may be removed. Proceed as follows: • Remove the two screws “s” at the top • lift panel “D” so that hooks “u” in the structure protrude from holes “v” on panel “D” •...
  • Page 43: 10-Door Opening

    10-DOOR OPENING FIREBOX DOOR OPENING (same for all models) To open the firebox door “F”, insert the cold handle “Z” into the hole in the handle “P” and pull it towards you. Attention! Only open the door when the stove is off and cold. Technical Dept.
  • Page 44: 11-Connections To Additional Devices

    11-CONNECTIONS TO ADDITIONAL DEVICES USB SOCKET There is a USB socket on the back of the stove, if a software update is required; the ceramic/metal parts do not have to be removed to reach the socket directly in the circuit board (pos. 5 in the PCB). Attention! The USB socket must be used by skilled technicians.
  • Page 45 11-CONNECTIONS TO ADDITIONAL DEVICES Comfort Air ducting Comfort Air stoves can channel the air into other rooms through the connection with the accessory pipes to the rear “S” shaped flange provided as standard. The recommended maximum duct length is 8 metres per fan. It is advisable to set up ducts of similar length to distribute the hot air evenly in the various rooms.
  • Page 46 11-CONNECTIONS TO ADDITIONAL DEVICES Attention! It is mandatory to install the vents with “V” netting (1 or 2 depending on the type of appliance) on the rear “S” output for safety purposes and to prevent the rear wall from being hit directly by the hot air flow, generating halos, blackening or even dangerous heating in the case of flammable walls.
  • Page 47 11-CONNECTIONS TO ADDITIONAL DEVICES ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. It is recommended to disconnect the power cable when the stove is not used. The cable must never come into contact with the smoke exhaust pipe or any other part of the stove. ELECTRICAL STOVE CONNECTION STOVE POWER SUPPLY Connect the power cable to the back of the stove and then to a wall socket.
  • Page 48: 12-Loading The Pellets

    12-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting door “G”. Pour the pellets in slowly so that they are deposited at the bottom of the hopper. If loading pellets when the stove is running, open the door of the tank using the stove mitten that comes with the stove itself.
  • Page 52 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901757200 REV.3 25/06/2021...

This manual is also suitable for:

Ego comfort air 10 m1Star air 8 m1Star comfort air 10 m1Klin comfort air 8 m1Tilda comfort air 10 m1

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