MCZ EGO AIR 8 UP! M2 Installation Manual

Sealed pellet stove

Advertisement

Quick Links

INSTALLATION GUIDE
GB
SEALED PELLET STOVE
EGO/STAR AIR 8 UP! M2
EGO/STAR COMFORT AIR 10 UP! M2
EGO AIR 8 XUP! M2
PART 1 - REGULATIONS AND ASSEMBLY
Translation of original instructions

Advertisement

Table of Contents
loading

Summary of Contents for MCZ EGO AIR 8 UP! M2

  • Page 1 INSTALLATION GUIDE SEALED PELLET STOVE EGO/STAR AIR 8 UP! M2 EGO/STAR COMFORT AIR 10 UP! M2 EGO AIR 8 XUP! M2 PART 1 - REGULATIONS AND ASSEMBLY Translation of original instructions...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION .......................11 3-DRAWINGS AND TECHNICAL SPECIFICATIONS ............19 4-UNPACKING ......................29 5-HOW THE STOVE ARRIVES ..................33 6-REMOVING THE TOP ....................34 7-FITTING THE SIDE PANELS ..................36 8-REMOVING THE REAR PANEL ..................38 9-HOW THE STAR STOVE ARRIVES ................39 10-LOWER PANEL ASSEMBLY ..................40 11-INSTALLING THE SIDE PANELS ................43...
  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part, in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation of MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The owner company reserves its rights according to law.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY WARNINGS • The installation, electrical connection, operating test and maintenance must only be carried out by a qualified operator. • Install the product in compliance with the laws and regulations in force. • Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Do not dry laundry on the product. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • The product maintenance operations must be exclusively carried out by a qualified operator on a yearly basis.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS • Do not allow the product to come into contact with water, it contains live electrical parts. • Do not wash the product with water (or other liquids) as they could penetrate inside the unit, damaging the electrical insulation with the risk of electrocution. • Do not use detergents to wash the stove, they could damage the aesthetic parts of the product.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS • The sound pressure level of this appliance does not exceed 70 dB(A). • Live electrical parts: only power the product once it has been fully assembled. • Disconnect the product from the 230V power supply before performing any maintenance operations.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: • Please contact the retailer or qualified personnel for any information, problem or malfunction. • Only use the fuel specified by the manufacturer. • When the product is switched on for the first time, it is normal for it to emit smoke due to the paint heating up for the first time. Therefore make sure the room it is installed in is well-ventilated.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS WARRANTY CONDITIONS For the duration, terms, conditions, limitations of the MCZ conventional warranty, please refer to the specific warranty card that is included with the product. Information for management of waste electrical and electronic equipment containing batteries and accumulators This symbol appears on the product, on the batteries, on the accumulators or on their packaging or on their documentation;...
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws related to safety and environmental protection in force in his/her country. At the end of its working life, the product must not be disposed of as urban waste.
  • Page 11 1-WARNINGS AND WARRANTY CONDITIONS LEGENDA WHERE TO DISPOSE MATERIALS Metal Glass If there is any, to be disposed of separately based on the material used: Tiles or ceramics OUTER CLADDING Stone Glass ceramic (fire door): to be disposed of with inert or mixed waste If there is any, to be disposed of separately based on the material used: Tempered glass (oven door): to be disposed...
  • Page 12 1-WARNINGS AND WARRANTY CONDITIONS Our solid bio-combustible products, (hereinafter called “Products”) are designed and manufactured in compliance with one of the following European standard harmonised to Regulation (UE) no. 305/2011 for construction products: EN 14785: “Residential space heating appliances fired by wood pellets” EN 13240: “Room heaters fired by solid fuel.”...
  • Page 13: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS The pellet is obtained from natural dried wood sawdust (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself, without glue or binders.
  • Page 14 2-INSTALLATION FOREWORD The heating system (generator + combustion air supply + combustion product expulsion system + any hydraulic/aeraulic system) must be installed in compliance with the laws and regulations in force , and carried out by a qualified technician, who must issue a declaration of conformity of the system to the system manager and shall undertake full responsibility for final installation and consequent good operation of the product.
  • Page 15 2-INSTALLATION MINIMUM DISTANCES Observe the distances from flammable objects (sofas, furniture, wood panelling, etc..) as specified in the following diagram. If objects considered to be particularly sensitive to heat are present, such as furniture, curtains or sofas, as a precaution, increase the stove clearances substantially to avoid possible deterioration due to the effect of heat.
  • Page 16 2-INSTALLATION In any case, ensure adequate distance to facilitate access during cleaning and extraordinary maintenance. If this is not possible, it must still be possible to distance the product from adjacent walls/elements. This operation must be performed by a technician qualified to disconnect the combustion product expulsion ducts and their subsequent restoration.
  • Page 17 2-INSTALLATION Below 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Above 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 18 2-INSTALLATION Preparing the smoke expulsion system The combustion product expulsion system is a particularly important element for the proper operation of the appliance and must be correctly sized according to EN 13384-1. Its creation/adaptation/verification must always be carried out by a legally qualified operator and must comply with the regulations in force in the country where the appliance is installed.
  • Page 19 2-INSTALLATION Chimneypot The chimneypot, meaning the end part of the flue, must meet the following characteristics: • the smoke outlet section must be at least double the internal section of the chimney; • prevent the penetration of rain or snow; •...
  • Page 20 2-INSTALLATION EXAMPLES OF INSTALLATION (DIAMETERS AND LENGTHS TO BE SIZED) 1. Flue installation with hole for the passage of the pipe increased by: • minimum 100mm around the pipe if next to non-flammable parts such as cement, brick, etc.; or •...
  • Page 21: 3-Drawings And Technical Specifications

    3-DRAWINGS AND TECHNICAL SPECIFICATIONS DRAWINGS AND CHARACTERISTICS EGO AIR 8 UP! M2 STOVE DIMENSIONS Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 22 3-DRAWINGS AND TECHNICAL SPECIFICATIONS EGO COMFORT AIR 10 UP! M2 STOVE DIMENSIONS Ø80...
  • Page 23 3-DRAWINGS AND TECHNICAL SPECIFICATIONS EGO AIR 8 XUP! M2 STOVE DIMENSIONS Ø130 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 24 3-DRAWINGS AND TECHNICAL SPECIFICATIONS STAR AIR 8 UP! M2 STOVE DIMENSIONS Ø50 Ø80...
  • Page 25 3-DRAWINGS AND TECHNICAL SPECIFICATIONS STAR COMFORT AIR 10 UP! M2 STOVE DIMENSIONS Ø50 Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 26 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS EGO AIR 8 UP! M2 / STAR AIR 8 UP! M2 Energy Efficiency Class Nominal output power 8.1 kW (6966 kcal/h) Minimum power output 2.3 kW (1978 kcal/h) Efficiency at Max 90.9% Efficiency at Min 92.6%...
  • Page 27 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS EGO COMFORT AIR 10 UP! M2 / STAR COMFORT AIR 10 UP! M2 Energy Efficiency Class Nominal output power 10.0 kW (8600 kcal/h) Minimum power output 2.3 kW (1978 kcal/h) Efficiency at Max 90.4% Efficiency at Min 92.6% Temperature of exhaust smoke at Max...
  • Page 28 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS EGO AIR 8 XUP! M2 Energy Efficiency Class Nominal output power 8.1 kW (6966 kcal/h) Minimum power output 2.3 kW (1978 kcal/h) Efficiency at Max 90.9% Efficiency at Min 92.6% Temperature of exhaust smoke at Max 188 °C Temperature of exhaust smoke at Min 89°C...
  • Page 29 ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) Manufacturer: MCZ GROUP SpA Trademak: EGO AIR 8 UP! M2 / EGO AIR 8 XUP! M2 Model Identifier: Indirect heating functionality: Direct heat output (space heat output): Indirect heat output (water heat output):...
  • Page 30 3-DRAWINGS AND TECHNICAL SPECIFICATIONS INFORMATION REQUIREMENTS FOR SOLID FUEL LOCAL SPACE HEATERS ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) Manufacturer: MCZ GROUP SpA Trademak: Model Identifier: EGO COMFORT AIR 10 UP! M2 Indirect heating functionality: Direct heat output (space heat output):...
  • Page 31: 4-Unpacking

    4-UNPACKING INSTRUCTIONS FOR PACKAGING DISPOSAL The material that the appliance’s packaging is made of must be managed correctly, in order to make collection, reuse, recovery and recycling easier, where possible. The table below illustrates the possible components that the packaging is made of, and the relative instructions for correct disposal. DESCRIPTION CODE MATERIAL SYMBOL...
  • Page 32 4-UNPACKING Handle the product with suitable means paying attention to the applicable safety regulations in force. Do not turn the packaging over and handle the majolica parts with care. The stoves are delivered in a single package with ceramic panels or steel sides packaged together with the structure and placed on top or at the side.
  • Page 33 4-UNPACKING REMOVING THE FASTENING BRACKETS (EGO STOVES IN THE FIGURE) Remove the EGO/STAR stoves from the pallet by removing the two screws “u” and the plate “s” from the stove foot. There are four “s” brackets. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 34 4-UNPACKING Position the stove and connect it to the flue. Use the 4 adjustable feet (J) to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take the utmost care to make sure that the joint is not forced.
  • Page 35: 5-How The Stove Arrives

    5-HOW THE STOVE ARRIVES On delivery, the Ego stove has no metal cladding and with the top fitted, as shown in the image below. Take the box with the metal sides (figure below) and prepare them for installation. The sides are fitted with screws for fixing to the structure.
  • Page 36: 6-Removing The Top

    6-REMOVING THE TOP To assemble the sides of the stove it is necessary to remove the top from the structure. Lift the pellet cover “G” by simply grasping it by the handle “f” and pulling it towards you. Remove the two screws “c” from under the cover.
  • Page 37 6-REMOVING THE TOP Now remove the entire top “F” and put it away safely. If the stove is already installed and the sides must be removed for maintenance, simply move the top to the right or left in order to access the screws.
  • Page 38: 7-Fitting The Side Panels

    7-FITTING THE SIDE PANELS Take one of the metal sides “E” (they are reversible) and fit the silicone bumpers “s” on both tops of the panel. Insert the holes “u” on the bottom of the panel “E” on the hooks “z” in the structure of the stove.
  • Page 39 7-FITTING THE SIDE PANELS Then move panel “E” towards the structure and secure it with the two screws “x”. Place the M5 notched washer “z” between the screw “x” and the panel. UPPER FASTENING OF THE METAL PANEL Fit the panel on the other side in the same way. After completing the installation of the metal panels, refit the top “F”...
  • Page 40: 8-Removing The Rear Panel

    8-REMOVING THE REAR PANEL In case of maintenance and/or interventions it is possible to remove the panel “D”. Proceed as follows: • Remove the screws “x” and the two M5 notched washers “z” from the top part • lift panel “D” so that hooks “u” in the structure protrude from holes “v” on panel “D” •...
  • Page 41: 9-How The Star Stove Arrives

    9-HOW THE STAR STOVE ARRIVES On delivery, the Star stove has no ceramic cladding, as shown in the image below. Take the box with the ceramic panels (figure below) and prepare them for installation. Live electrical parts: only power the product once it has been fully assembled.
  • Page 42: 10-Lower Panel Assembly

    10-LOWER PANEL ASSEMBLY INSTALLING THE FRONT LOWER PANEL Take the ceramic panels from the packaging: • the lower panel “F” • the two M4x18 screws (“k”) • and the two bumpers “x”, if they are not fitted on bracket “S” For assembly, proceed as follows: •...
  • Page 43 10-LOWER PANEL ASSEMBLY (only if they are not present) install the two bumpers “x” on the bracket • • secure panel “F” to bracket “S” with the two screws “k” Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 44 10-LOWER PANEL ASSEMBLY • before securing the lower panel “F” to the stove, you must open the firebox door “F” (OTHERWISE THE HOOK TO OPEN THE DOOR “L” WILL HIT THE FIREBOX DOOR “R”) • now secure panel “F” to the stove using the two previously removed screws “v”...
  • Page 45: 11-Installing The Side Panels

    11-INSTALLING THE SIDE PANELS REMOVING THE CERAMIC PANELS FASTENING FRAME Remove the two screws “y” and the two notched washers “r” from the top part. Caution! The two screws “v” and the two notched washers “r” must be used again to secure the frame with the ceramic panels.
  • Page 46 11-INSTALLING THE SIDE PANELS Take the two ceramic panels “E” from the packaging. Place a sheet or cloth “T” on the floor to avoid scratching or damaging the ceramic panels during assembly. Place the two ceramic panels “E” and frame “O” on sheet “T”, as shown in the image below.
  • Page 47 11-INSTALLING THE SIDE PANELS To assemble the ceramic panels, start from the bottom. • from the ceramic panels packaging, take template “H”, which is required to space out the ceramic panels proportionally. • place template “H” under frame “O” (to facilitate its positioning, template “H” has holes that must match the holes on frame “O”) •...
  • Page 48 11-INSTALLING THE SIDE PANELS • lock ceramic panel “E” with nuts “z” also in the top part • lift the frame and the ceramic panels carefully from the ground and prepare them to be secured to the structure • insert the frame with the ceramic panels in the lower part of the stove’s structure and secure it in the upper part with the previously removed screws “v”...
  • Page 49 11-INSTALLING THE SIDE PANELS Repeat the same steps also on the other side. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 50: 12-Assembling The Top

    12-ASSEMBLING THE TOP Once the side ceramic panels are installed, proceed with assembling the top “G”. Take top “G” from the ceramic panels packaging and place it on top of the stove above the rubber supports “c”. The inner part of top “G” has 4 slots “e” where to place the rubber supports “c”. As a first step, make sure to place the rubber supports “c” in the front part of the slot “e”...
  • Page 51: 13-Removing The Rear Panel

    13-REMOVING THE REAR PANEL In case of maintenance or operations, panel “M” may be removed (metal rear side). Proceed as follows: • Remove the top • Remove the two screws “v” and two washers “r” at the top • lift panel “M” so that hooks “g” in the structure protrude from holes “s” on panel “M” •...
  • Page 52: 14-Removing The Upper Panel

    14-REMOVING THE UPPER PANEL REMOVING THE UPPER PANEL (for both EGO and STAR models) Panel “K” is already fixed to the stove structure, it may be removed in the event of maintenance, servicing or cleaning. After removing any top and side ceramic panels, remove screws “x”, two on the right and two on the left, and remove the top front panel “K”.
  • Page 53: 15-Door Opening

    15-DOOR OPENING DOOR OPENING To open the firebox door “R”, insert the cold handle “Z” into the hole in the handle “P” and pull it towards you. To open the lower door in the EGO model, pull the hook with your hands, while in the STAR model, insert the cold handle into the hook “L” and pull it towards you. Caution! Only open the door when the stove is off and cold.
  • Page 54: 16-Connections To Additional Devices

    16-CONNECTIONS TO ADDITIONAL DEVICES Comfort Air ducting Comfort Air stoves can channel the air into other rooms through the connection with the accessory pipes to the rear “S” shaped flange provided as per standard. The recommended maximum duct length is 8 metres per fan. It is advisable to set up ducts of similar length to distribute the hot air evenly in the various rooms.
  • Page 55 16-CONNECTIONS TO ADDITIONAL DEVICES Attention! It is mandatory to install the vents with “V” netting (1 or 2 depending on the type of appliance) on the rear “S” output for safety purposes and to prevent the rear wall from being hit directly by the hot air flow, generating halos, blackening or even dangerous heating in the case of flammable walls.
  • Page 56: 17-Electrical Connection

    17-ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. It is recommended to disconnect the power cable when the stove is not used. The cable must never come into contact with the smoke exhaust pipe or any other part of the stove. ELECTRICAL STOVE CONNECTION STOVE POWER SUPPLY Connect the power cable to the back of the stove and then to a wall socket.
  • Page 57: 18-Loading The Pellets

    18-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting door “G”. Pour the pellets in slowly so that they are deposited at the bottom of the hopper. If loading pellets when the stove is running, open the door of the tank using the cold handle that comes with the stove itself.
  • Page 60 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Website: www.mcz.it e-mail: mcz@mcz.it 8902123101 REV.0 02/02/2022...

This manual is also suitable for:

Star air 8 up! m2Star comfort air 10 up! m2Ego comfort air 10 up! m2Ego air 8 xup! m2

Table of Contents