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STI F3SJ-AM P Series User Manual

Multi-beam safety sensor
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Multi-beam Safety Sensor
F3SJ-AM□P□□□ Series (Version 2)
User's Manual
Cat. No. SCHG-716L

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Summary of Contents for STI F3SJ-AM P Series

  • Page 1 Multi-beam Safety Sensor F3SJ-AM□P□□□ Series (Version 2) User's Manual Cat. No. SCHG-716L...
  • Page 2 Original instructions Introduction Thank you for purchasing the F3SJ Series Multi-beam Safety Sensor (hereinafter referred to as the "F3SJ" ). This is the instruction Manual describing the use of F3SJ. Always heed the following points when using the F3SJ: Be sure to have F3SJ be handled by a "Responsible Person" who is well aware of and familiar with the machine to be installed. The term "Responsible Person"...
  • Page 3 Legislation and Standards Legislation and Standards 1. Application of a F3SJ-AM sensor alone cannot receive type approval provided by Article 44-2 of the Labour Safety and Health Law of Japan. It is necessary to apply it in a system. Therefore, when using the F3SJ- AM in Japan as a "safety system for pressing or shearing machines"...
  • Page 4 Terms and Conditions Agreement Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron).
  • Page 5 Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements.

  • Page 6: Precautions On Safety

    Precautions on Safety Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SJ safely, the precautions listed in this manual indicated by alert symbols and descriptions must be followed. Failure to follow all precautions and alerts may result in an unsafe use or operation.
  • Page 7 For installation An actual performance is different according to the state of the installation, the user environment, and the application. Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended. Make sure to stop the machine until the test is complete. Unintended function settings may cause a person to go undetected, resulting in serious injury.
  • Page 8 Install the sensor system so that it is not affected by the reflective surface of the F3SJ. When using more than 1 set of F3SJ, install them so that mutual interference does not occur, such as by configuring series connections or using physical barriers between adjacent sets. Make sure that the F3SJ is securely mounted and its cables and connectors are properly secured.
  • Page 9 For the F3SJ to comply with IEC 61496-1 and UL 508, the DC power supply unit must satisfy all of the following conditions: ± • Must be within the rated power voltage (24V DC 20%) • Must have tolerance against the total rated current of devices if it is connected to multiple devices •...

  • Page 10: Precautions For Safe Use

    Precautions for Safe Use Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product. • Thoroughly read this manual and understand the installation procedures, operation check procedures, and maintenance procedures before using the product. •...
  • Page 11 •Install the emitter and receiver so that their vertical direction should match. •If the protective height is 600 mm or more, use intermediate mounting brackets of specified quantities and locations according to the dimensions. If the brackets described above are not used, ratings and performance cannot be not met. •...

  • Page 12: Checking The Contents

    Checking the Contents Before use, confirm that the items below were shipped with the product. If you find that an item is missing, please contact your local branch office or distributor. Product Quantity F3SJ-AMP main unit Emitter x 1, Receiver x 1 Top/bottom mounting brackets 4 sets Intermediate mounting brackets...

  • Page 13: How To Read This Manual (Explanation Of Symbols)

    How to Read This Manual (Explanation of Symbols) Indicates the description of an essential point regarding a function, such as an important point regarding operation or advice on how to use it. Indicates the page number for related content. Indicates a reference for when there is trouble, or an explanation of difficult words. F3SJ-A User’s Manual...
  • Page 14 F3SJ-A User’s Manual...

  • Page 15: Table Of Contents

    Contents Legislation and Standards Terms and Conditions Agreement Precautions on Safety Precautions for Safe Use viii Precautions for Correct Use viii Checking the Contents How to Read This Manual (Explanation of Symbols) Chapter1 Overview and Specifications Basic Configuration and Names Application Examples Detect the Approach to a Hazardous Zone For a System in which a Workpiece Crosses Detection Zone (Muting Function)
  • Page 16 Resetting Lockout External Device Monitoring Function Muting System Upgrading F3SJ for Muting System Standard Muting Mode Wiring Diagrams Installation Standard for Muting Sensors Installation Example 1 of Standard Muting Mode (using 2 muting sensors) Installation Example 2 of Standard Muting Mode (using 4 muting sensors) Override Function External Test Function Self-Test Function...
  • Page 17 Operating Range Change Operating Range Change Function Operation Monitoring Incident Light Level Display Disturbance Light Level Display Status Information Display Maintenance Information Error History Power-on Time Load Switching Frequency Setting Recovery Setting Recovery Function Other Safety Distance Calculation Function Connection Cable Length Calculation Function Rated Response Time Check Chapter4 Wiring/Installation...
  • Page 18 Adjustment Procedure Wiring Wiring Precautions Power Supply Unit Wiring Procedure Chapter5 Input/Output Circuit and Applications Input/Output Circuit Wiring Examples Using only F3SJ Connecting 2 Muting Sensors Connecting 4 Muting Sensors Connecting to an F3SP-B1P Connecting to an F3SX-E-L2R2 Connecting to a G9SA-301 Connecting to a G9SA-300-SC Connecting to a G9SB-301-D Connecting to a G9SX-AD322-T15...

  • Page 19: Chapter1 Overview And Specifications

    Chapter1 Overview and Specifications Basic Configuration and Names Application Examples Features Indicator Display Patterns Ratings Ratings/Specifications Model Name List/Response Times Power Cable Length Compatibility with former version F3SJ-A User’s Manual...

  • Page 20: Basic Configuration And Names

    Overview and Specifications Basic Configuration and Names This section describes the system configuration and part names of the F3SJ. Beam center-line mark Beam Emitter To attach or detach the cap and power cable, remove 4 screws shown above. Indicator Receiver Connection cable (Grey) Connection cable (Black) Extension cable...
  • Page 21 Overview and Specifications Component Model name Description F39-JDA Extension Cable with connector on one This extension cable is used to connect the F3SJ to a cable controller with discrete terminals (e.g. F3SX, G9SA, G9SB, G9SX) or to a safety processing system (e.g. DeviceNet safety).
  • Page 22 Overview and Specifications Components to be selected if necessary Component Model name Description Optional bracket Use this bracket (sold separately) for dedicated applications. p.105 Series connection cable for F39-JJR06L Required for connecting multiple sets of F3SJ in a series. It is used close contact F39-JJR15L when you wish to perform series connection with minimum length.

  • Page 23: Application Examples

    Overview and Specifications Application Examples  Detect the Approach to a Hazardous Zone The F3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance, and where physical barriers are difficult to install.  Detect the Approach of a Person ...

  • Page 24: Features

    Overview and Specifications Features  Provides 7 models based on recommended human body detection size ISO13855(EN999) Outermost-beam Beam gap Number of beams 300mm 400mm 500mm F3SJ-AM2P300 F3SJ-AM2P400 F3SJ-AM2P500 F3SJ-AM3P300 F3SJ-AM3P400 F3SJ-AM4P300 F3SJ-AM4P400  Easy-to-Read Light Level and Error Mode Display LEVEL Incident light Beam alignment is simplified using 5 LEDs that display the incident light...

  • Page 25: Indicator Display Patterns

    Overview and Specifications Indicator Display Patterns Emitter Receiver LEVEL LEVEL LEVEL-5 (Green) LEVEL-5 (Green) LEVEL-4 (Green) LEVEL-4 (Green) 1. Incident light level LEVEL-3 (Orange) LEVEL-3 (Orange) 1. Incident light indicator level indicator LEVEL-2 (Orange) LEVEL-2 (Orange) LEVEL-1 (Orange) LEVEL-1 (Orange) ERROR-C (Red) ERROR- C (Red) 2.

  • Page 26: Internal Indicator For Muting System

    Overview and Specifications Indicators Description Blinking ON-state indicator Turns ON when safety outputs are ON. Blinking Blinks when no beams are blocked during the maintenance status – – – – – – – –  Internal Indicator for Muting System Shown below are internal indicator statuses while the keycap for muting is being attached.

  • Page 27: Display Patterns Of The Incident Light Level Indicator

    Overview and Specifications  Display Patterns of the Incident Light Level Indicator 　 incident light level indicator Safety Output Less than Less than Less than Less than 170% or 170% 130% 100% Less than Incident light level higher 130% 100% Operation is possible with incident light level of 100% or more, but to ensure stability, operate when all incident light level indicators F3SJ-A...

  • Page 28: Ratings

    Overview and Specifications Ratings  Ratings/Specifications  in a model code specifies a beam count. F3SJ-AMP300 F3SJ-AMP400 F3SJ-AM2P500 Beam gap 300mm 400mm 500mm Number of beams F3SJ-AM2P300: 2 beams F3SJ-AM2P400: 2 beams F3SJ-AM2P500: 2 beams F3SJ-AM3P300: 3 beams F3SJ-AM3P400: 3 beams F3SJ-AM4P300: 4 beams F3SJ-AM4P400: 4 beams Protective height...
  • Page 29 Overview and Specifications F3SJ-AMP300 F3SJ-AMP400 F3SJ-AM2P500 Indicators Emitter Incident light level indicators (green LED x 2, orange LED x 3): ON based on the amount of incident light Error mode indicators (red LED x 3): Blink to indicate error details Power indicator (green LED x 1): ON while power is ON Interlock indicator (yellow LED x 1): ON when in interlock/Blinks when in lockout External device monitoring indicator (muting input 1 indicator), Test indicator (muting input 2...
  • Page 30 Overview and Specifications F3SJ-AMP300 F3SJ-AMP400 F3SJ-AM2P500 Weight (packaged) Weight (g) values can be: F3SJ-AM2P300: 1550 (g) F3SJ-AM3P300: 2370 (g) F3SJ-AM4P300: 2790 (g) F3SJ-AM2P400: 1690 (g) F3SJ-AM3P400: 2650 (g) F3SJ-AM4P400: 3710 (g) F3SJ-AM2P500: 1830 (g) Accessories Instruction sheet, top and bottom mounting brackets, intermediate mounting brackets (*), error mode label, Quick installation manual(QIM) * Number of intermediate mounting brackets are: F3SJ-AM2P300 .

  • Page 31: Model Name List/Response Times

    Overview and Specifications  Model Name List/Response Times F3SJ-AMP Number of beams Response time (ON to OFF) Response time (OFF to ON) F3SJ-AM2P300 10ms 40ms F3SJ-AM3P300 10ms 40ms F3SJ-AM4P300 11ms 44ms F3SJ-AM2P400 10ms 40ms F3SJ-AM3P400 11ms 44ms F3SJ-AM4P400 11ms 44ms F3SJ-AM2P500 10ms 40ms...

  • Page 32: Power Cable Length

    Overview and Specifications  Power Cable Length Extension of power cable must be the length shown below or shorter: In case F3SJ is directly connected to external power supply, or connected to G9SA-300-SC Condition Single 2 connected 3 connected 4 connected Incandescent display lamps are used by auxiliary output and/or external indicator output...

  • Page 33: Compatibility With Former Version

    Overview and Specifications Compatibility with former version Shown below is a table of compatibility of this version (Ver.2) with former one (Ver.1) Compatibility Combination of Ver.1 emitter (receiver) and Ver.2 receiver (emitter) Available, but the system operates as a system of Ver.1 sensors. * Series connection of heterogeneous combination of Ver.1 and Available, but the system operates as a system of Ver.1 sensors.
  • Page 34 Overview and Specifications F3SJ-A User’s Manual...

  • Page 35: Chapter2 System Configuration And Functions

    Chapter2 System Configuration and Functions How to Select a System Selection Flow Chart Basic System Wiring Diagrams Interlock Function External Test Function Self-Test Function Auxiliary Output (Non-Safety Output) Resetting Lockout External Device Monitoring Function Muting System Upgrading F3SJ for Muting System Standard Muting Mode Wiring Diagrams Installation Standard for Muting Sensors...

  • Page 36: How To Select A System

    System Configuration and Functions How to Select a System  Selection Flow Chart Required system configuration depends on functions to be used. Use the following flow chart to determine the system. Using muting function Change of auxiliary output Basic system Change of external indicator output Changing operating range Using/changing other function...

  • Page 37: Basic System

    System Configuration and Functions Basic System Basic system indicates the F3SJ with its default factory settings. The basic system provides basic multi-beam safety sensor functions. Most functions can be used without performing additional configuration.  Wiring Diagrams  Wiring using manual reset mode, external device monitoring function (Grey) Communication line (+) (Pink) Communication line (-)
  • Page 38 System Configuration and Functions  Wiring for Auto Reset Mode Wiring the emitter’s circuit as shown below provides auto reset mode. (Grey) Communication line (+) (Pink) Communication line (-) : External test switch (connect to 0V if a switch is not required) : Lockout reset switch (connect to 24V if a switch is not required) : Load or PLC, etc.

  • Page 39: Interlock Function

    System Configuration and Functions  Ref.: Minimum Wiring Required to Check the Operation of the F3SJ (Wiring for auto reset mode and deactivated external device monitoring function) (Grey) Communication line (+) (Pink) Communication line (-) +24V DC Power supply  Interlock Function The F3SJ turns the safety outputs OFF when its power is turned on or its beam is interrupted and holds this state until reset input is applied.
  • Page 40 System Configuration and Functions  Manual Reset When a reset input is given while no interrupting object exists in a detection zone, the safety outputs turn ON. This allows the machine to be manually reset using a reset switch after ensuring safety, preventing unexpected startup (EN1037).

  • Page 41: External Test Function

    System Configuration and Functions  External Test Function This function forcibly stops the emission using an external signal. It can be used to verify that a safety system should properly stop when F3SJ is interrupted. To stop the emission, apply 9 to 24V to the emitter's test input line. The voltage must be applied for a period 4 times that of Toff or longer.

  • Page 42: Auxiliary Output (Non-Safety Output)

    System Configuration and Functions •Incidence of disturbance light •Failure of safety output circuit •Broken or short-circuited cable Error indication patterns and causes of errors p.150 How to reset lockout: See p.25 for basic system and p.47 for muting system For information about lockout, see p.165 ...

  • Page 43: Resetting Lockout

    System Configuration and Functions Unblocked Unblocked /Blocked Blocked Toff Safety output Toff x2 or less *1 Toff x2 or less *1 Auxiliary output 1 *1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool, a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less.

  • Page 44: External Device Monitoring Function

    System Configuration and Functions  External Device Monitoring Function This function detects malfunctions, such as welding, in external relays (or contactors) that control the hazardous zone of a machine. This function constantly monitors that a specified voltage is applied to the receiver's external device monitoring input line, and enters lockout state when an error occurs.

  • Page 45: Muting System

    System Configuration and Functions Muting System The muting function temporarily disables the safety function of the F3SJ, keeping the safety outputs ON even if beams are blocked. This makes it possible to install multi-beam safety sensors for AGV passage, enabling both safety and productivity.

  • Page 46: Upgrading F3Sj For Muting System

    System Configuration and Functions  Upgrading F3SJ for Muting System Remove the caps of the emitter and receiver.(driver comes with key cap for muting) Install a muting lamp (external indicator) on either the emitter or the receiver. Attach the key cap for muting to the emitter/receiver on which the muting lamp (external indicator) was not installed.
  • Page 47 System Configuration and Functions  Setting Change by the Setting Tool Following functions can be configured by the setting tool. See p.58 for details. •Selecting muting mode (for the PC tool for F3SJ only) •Selecting muting range •Teaching muting beams •Specifying muting beams manually •Setting muting time limit •Enabling Interlock Function...

  • Page 48: Standard Muting Mode

    System Configuration and Functions  Standard Muting Mode Operation mode configured for F3SJ factory shipment.Turning muting inputs 1 and 2 ON with time difference enables muting function. For details of setting change, see Muting in Chapter 3. Muting Function p.58 ...
  • Page 49 System Configuration and Functions # of connections *1 Value (s) Single 0.15 2 connected 0.26 3 connected 0.29 4 connected 0.32 • T1min: Muting input time limit (minimum value) This is set to 0.03 sec., the minimum value for the input time difference between muting input 1 and 2. A muting error occurs when the input time difference between muting input 1 and 2 is less than this value.

  • Page 50: Wiring Diagrams

    System Configuration and Functions  Wiring Diagrams  Wiring When Using Muting and External Device Monitoring Function M1 *4 (Grey) Communication line (+) (Pink) Communication line (-) *1 *1 * 2 +24V DC Power supply : External test switch (connect to 0V if a switch is not required) : Lockout reset switch (connect to 24V if a switch is not required) : Contact by muting sensor A1 : Contact by muting sensor B1...
  • Page 51 System Configuration and Functions  Wiring When External Device Monitoring Function Is Not Required 1.Disabling external device monitoring function by the setting tool 2.The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below, when auxiliary output 1 settings have not been changed (output operation mode is "safety output information"...

  • Page 52: Installation Standard For Muting Sensors

    System Configuration and Functions  Installation Standard for Muting Sensors •Set the muting sensors so that they can detect all of the passing detection objects (palettes, automobiles, etc.). Do not install in a position so that only the front or rear end of the detection object is detected.
  • Page 53 System Configuration and Functions The muting sensor outputs are turned ON (muting inputs are HIGH) and the safety function of the F3SJ is disabled. Hazardous zone Reflector F3SJ Workpiece Reflector F3SJ When muting sensors A1 and B1 are turned ON in this order, the muting function is enabled. In this state, the safety function of the F3SJ is disabled.
  • Page 54 System Configuration and Functions The muting function is released Hazardous zone F3SJ Reflector Workpiece Reflector F3SJ Muting sensor A1 is turned OFF, the muting function is released, and the safety function of the F3SJ is enabled.  Installation Distance The minimum distance, D1 [ m ], required for muting sensors to keep the muting function enabled is <...
  • Page 55 System Configuration and Functions  Wiring Diagrams Using a photoelectric switch as a muting sensor Using an N.O contact type switch as a muting sensor Two-wire type muting sensor cannot be used. Reflector A1, B1: N.O contact type switch A1, B1: Regressive reflection photoelectric switch + 24V DC - PNP Output...

  • Page 56: Installation Example 2 Of Standard Muting Mode (Using 4 Muting Sensors)

    System Configuration and Functions •T3: Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect. It is set to 0.1 sec.  Installation Example 2 of Standard Muting Mode (using 4 muting sensors) This installation example uses 4 through-beam type photoelectric sensors as muting sensors.
  • Page 57 System Configuration and Functions The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone F3SJ Workpiece Muting sensors A1 and B1 are turned OFF but A2 and B2 are ON, so the muting function is still working.
  • Page 58 System Configuration and Functions Use the PC tool for F3SJ to change following values: T1min: Muting input time limit value (minimum) T1max: Muting input time limit value (maximum) Muting function p.68 To enable the muting function, D2, D3, and d2 must satisfy formulas (3), (4), and (5), respectively. This distance must prevent the muting function from being enabled by a person passing through the muting sensors.
  • Page 59 System Configuration and Functions  Timing Chart T3(0.1s ) max. Muting sensor A1 T1min to T1max T3(0.1s ) max. Muting sensor B1 T3(0.1s ) max. Muting sensor A2 T3(0.1s ) max. Muting sensor B2 T2 max. 0.15s max. *1 Enabled Muting state Disabled Blinking...
  • Page 60 System Configuration and Functions  Reference: Bidirectional Muting Shown below is an example of bidirectional muting with 4 retro-reflective photoelectric sensors. It can be used for applications of workpiece approaching from both directions. Connect outer muting sensors A1 and A2 to the muting input 1 and inner muting sensors B1 and B2 to the muting input 2.
  • Page 61 System Configuration and Functions  Reference: Preventing light interference of muting sensor When a photoelectric sensor is used as a muting sensor, light interference may cause a muting error of F3SJ. Light interference may occur due to: Reflected light Direct light Light from other F3SJ A1 B1 F3SJ...

  • Page 62: Override Function

    System Configuration and Functions  Override Function The override function forcibly turns the safety outputs ON when the muting start condition is not satisfied. If a workpiece stops while passing through the detection zone of the F3SJ, as shown below, causing a muting error, the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection zone of the F3SJ.
  • Page 63 System Configuration and Functions •When 60 seconds has elapsed under the override state (The setting tool can be used to change this time to between 1 and 600 sec.) •All muting sensors are turned OFF •When the reset input is turns from OFF to ON and/or the test input turns from ON to OFF Override state can be released if a sensor transitions to lockout as well.

  • Page 64: External Test Function

    System Configuration and Functions  External Test Function This function forcibly stops the emission using an external signal. It can be used to verify that the safety system should stop properly when the F3SJ is interrupted. To stop the emission, apply 9 to 24V to the emitter's test input line. The voltage must be applied for a period 0.3s plus 4 times of Toff or longer.

  • Page 65: Auxiliary Output (Non-Safety Output)

    System Configuration and Functions  Auxiliary Output (Non-Safety Output) The auxiliary output is used to monitor the status of the F3SJ. This output can be connected to a device such as a relay, indication lamp, programmable controller, etc. Do not use the auxiliary output or external indicator output for safety applications. Human body may not be detected when F3SJ fails, resulting in serious injury.
  • Page 66 System Configuration and Functions  Operation of the F3SJ's Internal Indicator When Using the External Device Monitoring Function The internal indicator cannot be used to check the input to the external device monitoring input. F3SJ-A User’s Manual...

  • Page 67: Chapter3 What Can Be Done By The Setting Tool

    Chapter3 What can be done by the setting tool Using the Setting Tool Preparation F3SJ Status When Setting Tool Is Connected Protection of Setting by Password Setting Adjusted to Application Muting Function Override Function Indicator/Input & Output Setting Auxiliary Output (Non-Safety Output) Designated Beam Output Function External Indicator Output (Non-Safety Output) Interlock Function...

  • Page 68: Using The Setting Tool

    What can be done by the setting tool Using the Setting Tool You can change and check setting of F3SJ‘s various settings if you purchase a setting tool (optional accessory) described below. • Setting Console F39-MC21 • PC Tool for F3SJ F39-GWUM F3SJ must be installed, configured, and incorporated into a machine control system by a suffi- ciently trained and qualified person.

  • Page 69: List Of Functions That Can Be Changed By The Setting Tool

    What can be done by the setting tool  List of Functions that Can Be Changed by the Setting Tool : Available –: Unavailable Setting Console PC Tool for F3SJ Function/Monitor Item F39-MC21 F39-GWUM Setting Adjusted to Application Muting Function ...
  • Page 70 What can be done by the setting tool Shown below is an example of description in Chapter 3, taking “External Device Monitoring” for instance. Ex. “External Device Monitoring Function” Changing Setting of Functions External Device Monitoring Function Overview Settings for external device monitoring can be changed. Example •To adjust allowable delay time to a device’s response time Functional Description...

  • Page 71: Preparation

    What can be done by the setting tool Preparation You can use various functions of F3SJ and change its settings if you purchase optional accessories described below.  Setting Console F39-MC21 Provides easy setting on site. Use the setting console of version 1.10 or later. Version 1.00 cannot be used.
  • Page 72 What can be done by the setting tool •Communication Unit •Branch Connector (with Connector Cap) •Dedicated cable •Plugged Dedicated Cable •Instruction Manual (Installation Guide) It allows a user to check F3SJ's operation status and change functional settings in the setting software SD Manager.

  • Page 73: F3Sj Status When Setting Tool Is Connected

    What can be done by the setting tool F3SJ Status When Setting Tool Is Connected  Maintenance Status Connecting setting tool turns F3SJ into maintenance status, allowing change of setting, operation monitoring, and check of maintenance information. Under the maintenance status, F3SJ operates as shown below: •Safety output keeps OFF status.

  • Page 74: Internal Indicator While Writing/Reading With The Setting Tool

    What can be done by the setting tool  Internal Indicator While Writing/Reading with the Setting Tool When using the setting tool to write settings to or read them from the F3SJ, the [BLANKING (TEST)] indicator and an indicator on receiver's power connector side (see below) blink. When accessing at the administrator level, the indication lamps blink twice per second, and when accessing at user level, they blink once per second.

  • Page 75: Protection Of Setting By Password

    What can be done by the setting tool Protection of Setting by Password  Access Qualification The setting tool has the following two access levels: a user level, in which setting information can only be read out, and an administrator level, in which functional settings can be changed. The administrator level requires a password to log in.

  • Page 76: Setting Adjusted To Application

    What can be done by the setting tool Setting Adjusted to Application  Muting Function  Overview Configures muting function. The muting function disables safety functions of the device. You must ensure safety using other measures during this function is enabled. Install muting sensors so that they can distinguish between a person and an object that is being allowed to pass through the detection zone.
  • Page 77 What can be done by the setting tool Muting Zone Setting Example •Setting from F3SJ’s upper beams (figure 1) •Setting multiple zones (figure 2) Upper Upper Muting area Muting area Muting area Lower Lower Normal detecting beam Figure 1 Figure 2 Muting beams - Only one zone can be configured as a muting zone by the setting console, which cannot set more than one zone.
  • Page 78 What can be done by the setting tool When condition 1 is satisfied but time condition of 2 is not, a muting sequence error occurs and receiver’s muting error indicator turns ON. A muting error is canceled when either of the following condition is satisfied. •Muting is started by a proper muting sequence.
  • Page 79 What can be done by the setting tool The muting sensor is blocked and the safety function of the F3SJ is disabled Hazardous zone A1 B1 F3SJ A1 : Muting sensor to be connected to muting input 1 Workpiece B1 : Muting sensor to be connected to muting input 2 When muting sensors A1 and B1 are turned ON in this order, and the muting function is enabled.
  • Page 80 What can be done by the setting tool A workpiece passed F3SJ’s detection zone Hazardous zone A1 B1 F3SJ A1 : Muting sensor to be connected to muting input 1 Workpiece B1 : Muting sensor to be connected to muting input 2 A workpiece passed F3SJ’s detection zone.
  • Page 81 What can be done by the setting tool Also, muting sensors and F3SJ must be installed so that muting state caused by a workpiece should be ended before the next workpiece arrives at the first muting sensor. Hazardous zone Hazardous zone A1 B1 F3SJ A1 B1...
  • Page 82 What can be done by the setting tool Indicates maximum time limit to allow waveform cracks regarding the muting input 1 and muting input 2 in the effective muting state. It is set as 0.1s. •T4: Muting end waiting time OFF delay time from F3SJ’s light incidence to release of muting state.
  • Page 83 What can be done by the setting tool • For Wiring Muting inputs 1 and 2 must be N.O. and N.C. contact types of heterogeneous redundant input system respectively are recommended. Wiring when using position detection muting mode and external device monitoring function M 1*4 (Grey)Communication line (+) (Pink)
  • Page 84 What can be done by the setting tool 1, Hazardous part of the machine is on the same side of a human body F3SJ Guard fence Worktable Under normal operation Robot arm Limit switch1 table Limit switch 2 (N.O. Contact) (N.C.
  • Page 85 What can be done by the setting tool Time t1 [ s ] for F3SJ to enter muting state is within a range shown below: t1 < T1max... Formula (5) T1max [ s ] : Muting input time limit value (maximum) The PC tool for F3SJ can change T1max.
  • Page 86 What can be done by the setting tool  Setting Change Setting items vary according to the mode. Muting zone setting: Configure for each CH in case of a series connection. Other than the above: Configure in a bulk in case of a series connection. (to be written into the primary sensor only) Standard muting mode Function...

  • Page 87: Override Function

    What can be done by the setting tool  Override Function  Overview Configures override function. The override function disables safety functions of the device. You must ensure safety using other measures during this function is enabled. All external indicators that indicate state of override function must be installed where workers can see them from all the operating positions.

  • Page 88: Indicator/Input & Output Setting

    What can be done by the setting tool Indicator/Input & Output Setting  Auxiliary Output (Non-Safety Output)  Overview Auxiliary outputs 1 and 2 can be changed. Do not use auxiliary output or external indicator output for safety applications. Failure of these outputs may result in serious injury.
  • Page 89 What can be done by the setting tool • Auxiliary Output 2 Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Output Operation Mode Power-On Time See table below Information   (30,000 hours) Reverse Output Mode Disable Enable/disable ...

  • Page 90: Designated Beam Output Function

    What can be done by the setting tool  Designated Beam Output Function  Overview Incidence/interruption information of a given beam can be output. This function is for the PC tool for F3SJ only.  Example •To turn an external indicator ON when a specified beam of F3SJ is interrupted •To provide an auxiliary output when a specified beam of F3SJ is receiving light ...
  • Page 91 What can be done by the setting tool  Setting Change Configure for each CH in case of a series connection. Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Designated Beam Zone Setting 0 Any beam –...

  • Page 92: External Indicator Output (Non-Safety Output)

    What can be done by the setting tool  External Indicator Output (Non-Safety Output)  Overview External indicator output detail and lighting-up pattern can be configured. Do not use the auxiliary output or external indicator output for safety applications. Failure of these outputs may result in serious injury.

  • Page 93: Interlock Function

    What can be done by the setting tool • External Indicator 2 (Emitter Side) PC Tool For Function Initial Setting Available Setup Item Setting Console F3SJ Output Operation Mode Error/Lockout See Output Operation Mode   Informationn *1 Reverse Output Mode Disabled *2 Enable/disable ...
  • Page 94 What can be done by the setting tool  Setting Change • For Basic System Configure in a bulk in case of a series connection. (to be written into the primary sensor only) Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Enabled...

  • Page 95: External Device Monitoring Function

    What can be done by the setting tool  External Device Monitoring Function  Overview Settings for external device monitoring function can be changed.  Example •To adjust allowable delay time to a device’s response time  Functional Description • External Device Monitoring Function External Device Monitoring Function p.26 •...

  • Page 96: Operating Range Change

    What can be done by the setting tool Operating Range Change  Operating Range Change Function  Overview Can set F3SJ’s operating range shorter.  Example •To set shorter operating range for F3SJ to prevent other photoelectric sensor to be affected •To set shorter operating range for short installation distance to prevent mutual interference ...

  • Page 97: Operation Monitoring

    What can be done by the setting tool Operation Monitoring  Incident Light Level Display  Overview Provides readout of F3SJ’s receiving light intensity.  Example To adjust beams while checking F3SJ’s receiving light intensity.  Functional Description • Incident Light Level Display Provides indication of F3SJ’s receiving light intensity.

  • Page 98: Status Information Display

    What can be done by the setting tool  Status Information Display  Overview Provides readout of F3SJ’s I/O information and status. This function is for the PC tool for F3SJ only.  Functional Description F3SJ’s I/O information and status can be read out by the PC tool for F3SJ. ...

  • Page 99: Maintenance Information

    What can be done by the setting tool Maintenance Information  Error History  Overview Details of errors that occurred in the past are displayed.  Functional Description The PC tool for F3SJ can display the past 20 error codes, and the setting console can display the past 10 error codes.The PC setting tool for F3SJ can record error codes as well as F3SJ's internal temperature, which can be displayed too.
  • Page 100 What can be done by the setting tool • Accumulated power-on time This value represents the cumulative power-on time, from the time that the power was first supplied until the present. It is not possible to reset this value using the power-on time reset function. •...

  • Page 101: Load Switching Frequency

    What can be done by the setting tool  Load Switching Frequency  Overview This value represents load switching frequency connected to F3SJ.  Functional Description The number of times the F3SJ safety output has switched from ON to OFF is recorded in the F3SJ main unit every 15 minutes.

  • Page 102: Setting Recovery

    What can be done by the setting tool Setting Recovery  Setting Recovery Function A sufficiently trained and qualified person must perform setting recovery. Incorrect setting may cause a person to go undetected, resulting in serious injury. To reset the configuration to previous one, safety distance may get longer. Always verify recalculation of safety distance and intended operation of F3SJ based on the change.

  • Page 103: Other

    What can be done by the setting tool Other  Safety Distance Calculation Function  Overview The safety distance specified by the international standard ISO13855-2002 (European standard EN999) is calculated.  Functional Description This function displays the safety distance based on the international standard ISO13855-2002 (European standard EN999), according to the conditions that are input.
  • Page 104 What can be done by the setting tool  Monitor Items Function Setting Console PC Tool For F3SJ Rated response time check   F3SJ-A User’s Manual...

  • Page 105: Chapter4 Wiring/Installation

    Chapter4 Wiring/Installation Installation Conditions Detection Zone and Approach Safety Distance Distance from Reflective Surfaces Mutual Interference Prevention Series Connection Connection Procedure Attaching External Indicators Connection Procedure Output Operation Setting Change by the Setting Tool Dimensions When Using Standard Mounting Brackets When Using Optional Mounting Brackets When Using Spatter Protection Covers Setting Tool...

  • Page 106: Installation Conditions

    Wiring/Installation Installation Conditions  Detection Zone and Approach Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor's detection zone. Install the sensors so that part of the per- son is always present in the detection zone when working in a machine's hazardous zones.

  • Page 107: Safety Distance

    Wiring/Installation F3SJ-AM4P300 F3SJ-AM3P400 F3SJ-AM2P500  Safety Distance The safety distance is the distance that must be set between the F3SJ and a machine's hazardous part to stop the hazardous part before a person or object reaches it. The safety distance varies according to the standards of each country and the individual specifications of each machine.
  • Page 108 Wiring/Installation Possible circumventing by reaching over the detection zone If access to the hazardous zone by reaching over the detection zone of vertically mounted F3SJ cannot be excluded, the height and the safety distance, S, of the F3SJ shall be determined. S shall be determined by comparison of the calculated values in If a person approaches the detection zone of the F3SJ perpendicularly.
  • Page 109 Wiring/Installation [Calculation example] • T: Tm + Ts (s) • Tm: Machine's response time (s) • Ts: Response time of the F3SJ from ON to OFF (s) • a: Height of machine hazardous zone (mm) • b: Height of upper edge of detection zone (mm) When Tm = 0.05 s, Ts = 0.01 s, a = 1,400 mm, b = 1,500 m: From the table above, Cro = 850 mm.

  • Page 110: Distance From Reflective Surfaces

    Wiring/Installation [Calculation example] When K = 1,600mm/s, Ts + Tc = 0.06s, Bottom beam height = 300mm or less Bottom beam height = 300mm or less Top beam height = 1,200 mm or larger Top beam height = 900 mm or larger Tr = 0.01s, and Dpf = 900mm: Dpt = 900mm Dpt = 1200mm...

  • Page 111: Mutual Interference Prevention

    Wiring/Installation  Mutual Interference Prevention Do not use the sensor system with mirrors in a retro-reflective configuration. Doing so may hinder detection. It is possible to use mirrors to "bend" the detection zone to a 90- degree angle. When using more than 1 set of F3SJ, install them so that mutual interference does not occur, such as by configuring series connections or using physical barriers between adja- cent sets.
  • Page 112 Wiring/Installation  No Connection Mutual interference is prevented in up to 3 sets, using interference light avoidance algorithm. If 4 or more sets of F3SJ are installed and are not connected to each other, arrange them so that mutual interference does not occur. If 2 sets are installed near each other, reflection from the surface of the F3SJ may cause mutual interference.
  • Page 113 Wiring/Installation 4. Keep sufficient distance between the F3SJs so that mutual interference does not occur Emitter Receiver Emitter Receiver Emitter Receiver Emitter Receiver Distance between emitter and Allowable installation distance D receiver (operating range L) For 0.2 to 3m 0.26m For 3m or more L x tan5 °...

  • Page 114: Series Connection

    Wiring/Installation Series Connection From 2 to 4 sets of F3SJ can be series-connected. Series connection allows them to be used as a multi-beam safety sensor, requiring only 1 set to be wired to a controller and preventing mutual interference. If any 1 set of series-connected F3SJ is blocked, both of the safety outputs turn OFF. The indication LED for each F3SJ turns ON separately.
  • Page 115 Wiring/Installation Connect an emitter to another emitter, and a receiver to another receiver, as shown below. Do not face different models of emitters and Do not series-connect an emitter and receiver. receivers toward each other. They will enter They will enter lockout state. lockout state or will be unable to detect objects.

  • Page 116: Connection Procedure

    Wiring/Installation  Connection Procedure  When Using the F39-JJRL Series Connection Cable for Close Contact (sold separately) Remove the connection cable of the secondary-side F3SJ. (driver comes with F39-JJRL) Remove the cap from the secondary-side F3SJ. Use the F39-JJRL series connection cable for close contact to connect them. Emitter power supply 1.
  • Page 117 Wiring/Installation  When Using the F39-JJR3W Series Connection Cable for Extension (sold separately) Remove the caps from the primary sensor. (driver comes with key cap for muting) Use the F39-JJR3W series connection cable for extension to connect them. When changing the connection distance between the F3SJ, connect a double-ended cable F39-JDB (optional).

  • Page 118: Attaching External Indicators

    Wiring/Installation Attaching External Indicators An external indicator can be connected and turned ON based on the operation of the F3SJ. Indicators can be attached to emitters and/or receivers. Example: • Indicate that the F3SJ is in lockout • Indicate that a machine is stopped (safety output is OFF) •...

  • Page 119: Output Operation

    Wiring/Installation - Attaching/detaching of a cap or a series-connection cable may cause misalignment of rubber grommet in a connector assembly. Press the grommet to the bottom of the connector and attach the connector F3SJ again. Rubber Grommet Rubber Grommet Rubber Grommet in Right Position Misaligned Grommet ...

  • Page 120: Dimensions

    Wiring/Installation Dimensions  When Using Standard Mounting Brackets  Backside Mounting Top/bottom mounting bracket Intermediate mounting bracket The adjustment angle of F39-LJ3 is from -10deg to +10deg. (Unit: mm) 2-Top/bottom mounting brackets 2-Mounting holes 4-M5 Beam center line mark 2-M5 Intermediate mounting bracket 2-Mounting holes Beam...
  • Page 121 Wiring/Installation  Side Mounting Top/bottom mounting bracket Intermediate mounting bracket The adjustment angle of F39-LJ3 is from -10deg to +10deg. 2-Top/bottom (Unit: mm) mounting brackets 2-Mounting holes 4-M5 Beam center line mark Intermediate mounting bracket 2-M5 Beam 4-Mounting holes 2-Mounting holes M12 Waterproof connector Bracket mounting procedure (Mounting) p.117 Beam center line mark indicates a position of a detecting beam.
  • Page 122 Wiring/Installation Dimensions A to E and P Number of intermediate Model name Number of beams mounting brackets F3SJ-AM2P300 366.5 F3SJ-AM3P300 666.5 F3SJ-AM4P300 966.5 F3SJ-AM2P400 466.5 F3SJ-AM3P400 866.5 F3SJ-AM4P400 1294 1266.5 1220 1200 F3SJ-AM2P500 566.5  Dimensions of Standard Brackets (top/bottom mounting brackets) (Unit: mm) 13.5 11.5...

  • Page 123: When Using Optional Mounting Brackets

    Wiring/Installation  When Using Optional Mounting Brackets  F39-LJ2 Side-mounting Optional Bracket F39-LJ2 37.6 (Unit: mm) 4-M5 dia. 6.5 dia.9 Material: Stainless steel Dimensions A to C Model name Number of beams F3SJ-AM2P300 359.5 F3SJ-AM3P300 659.5 F3SJ-AM4P300 959.5 F3SJ-AM2P400 459.5 F3SJ-AM3P400 859.5 F3SJ-AM4P400...
  • Page 124 Wiring/Installation  F39-LJ3 Free-location Mounting Bracket Backside mounting The adjustment angle of F39-LJ3 is from -10deg to +10deg. (Unit: mm) 6-M5 Material: Zinc die-cast F3SJ-A User’s Manual...
  • Page 125 Wiring/Installation Side mounting (when using intermediate brackets for side mounting) The adjustment angle of F39-LJ3 is from -10deg to +10deg. (Unit: mm) 6-M5 Material: Zinc die-cast/stainless steel F3SJ-A User’s Manual...
  • Page 126 Wiring/Installation Side mounting (when not using intermediate brackets for side mounting) The adjustment angle of F39-LJ3 is from -10deg to +10deg. (Unit: mm) 6-M5 2-dia. 5.5 53 42 Material: Zinc die-cast When performing side mounting without using intermediate brackets for side mounting, F39-LJ3 brackets cannot be used in combination with standard brackets.
  • Page 127 Wiring/Installation Dimensions B, C, and F Number of required free Model name Number of beams location brackets F3SJ-AM2P300 F3SJ-AM3P300 F3SJ-AM4P300 F3SJ-AM2P400 F3SJ-AM3P400 F3SJ-AM4P400 1130 1220 F3SJ-AM2P500 When only F39-LJ3 free-location mounting brackets are used without standard brackets, allow a space of at least 350mm between the brackets.
  • Page 128 Wiring/Installation  F39-LJ8 Space-saving Mounting Bracket Brackets that can save mounting space for top and bottom Backside mounting Use standard brackets F39-LJ8 (Unit: mm) 4-M5 Material: Stainless steel Dimensions A to C Model name Number of beams F3SJ-AM2P300 309.7 F3SJ-AM3P300 609.7 F3SJ-AM4P300 909.7...

  • Page 129: F39-A01Po-Pac External Indicator Set

    Wiring/Installation  F39-A01P-PAC External Indicator Set •F39-A01P-PAC (Unit: mm) Material: Stainless steel  When Using Spatter Protection Covers  Dimensions of the Spatter Protection Cover F39-HJ (Unit: mm) -10 mm Material: PC (protective cover)  Assembly Dimensions (Unit: mm) F3SJ-A User’s Manual...

  • Page 130: Setting Tool

    Wiring/Installation  Setting Tool  F39-GWUM PC Tool for F3SJ (625.7) 67.9 (46) (11.8) 35.8 (12) (16) Insulated vinyl round cord dia. 4.6 Standard length 0.5m 17.8 (4.5)  F39-MC21 Setting Console Communication Jack Connection Indicator 52.8 Function Selection Indicator Channel Indicator Channel Keys Mode Indicator...

  • Page 131: Mounting A Protect Bar

    Wiring/Installation  Mounting a Protect Bar  External Dimensions of Protect Bar F39-PJ-S Backside mounting (Unit: mm) Hole size for mounting 3-M5 Protection Bracket (2) Hex. Bolt Using M5 Using M6 and M8 with Washer and Hole dia.9 (13.75) 2-M8 dia.6.5 16.5 3.75...
  • Page 132 Wiring/Installation Side mounting (Unit: mm) Hole size for mounting 3-M5 Protection Bracket (2) Hex. Bolt Using M5 Using M6 and M8 dia.9 with Washer and Hole (13.75) 2-M8 dia.6.5 16.5 6.25 4-M5 3.75 (37) 2-M6 Protection Bracket (4) *1 10 20 dia.5.5 Mounting hole Sensor...

  • Page 133: Mounting An Environment-Resistant Case

    Wiring/Installation  Mounting an Environment-Resistant Case  External Dimensions of Environment-Resistant Case F39-EJ Backside mounting (Unit: mm) Hole size for mounting dia. 60.5 Using M5 Using M6 and M8 dia. 9 2-M8 dia.6.5 4-M5 13.5 2-M6 2-Mounting brackets (F39-EJ-R) *1 Mounting Bracket (F39-EJ-R) is not included. Material: Acrylic resin, nitrile rubber, stainless steel Dimensions A to D Model name...
  • Page 134 Wiring/Installation Side mounting (Unit: mm) Hole size for mounting dia. 60.5 Using M5 Using M6 and M8 dia. 9 2-M8 dia. 6.5 4-M5 13.5 2-M6 2-Mounting brackets (F39-EJ-S) *1 Mounting Bracket (F39-EJ-S) is not included. Material: Acrylic resin, nitrile rubber, stainless steel Dimensions A to D Model name Number of beams...

  • Page 135: Mounting

    Wiring/Installation Mounting The procedures for using standard mounting brackets (included) are explained in this section.  Top/Bottom Mounting Brackets Mounting screws (M5x20) x 4 Top/bottom mounting bracket (2) x 4 Top/bottom mounting bracket (1) x 4 Top/bottom mounting bracket (3) x 4 *1 The quantities shown here are the number of Mounting screws (M3x8) x 8 parts included in 1 top/bottom mounting bracket set...

  • Page 136: Mounting Procedure

    Wiring/Installation  Mounting Procedure Attach the top/bottom mounting brackets. Place top/bottom mounting bracket (2) in the screw hole at the top/bottom of the F3SJ, and fasten it using the included screw (M5x20). Insert the bracket's protrusion into the groove on the case when attaching.
  • Page 137 Wiring/Installation Attach the intermediate mounting brackets (for backside mounting). For backside mounting, first lightly attach intermediate mounting bracket (1) to the equipment, wall surface, etc. Then, attach intermediate brackets (1) and (4) to the bracket that was lightly attached to the case in step 2 above, and lightly tighten them using the included mounting screws (M4x25).
  • Page 138 Wiring/Installation Fasten to equipment. Attach top/bottom mounting bracket (1) to the equipment, wall surface, etc. If you are using an intermediate mounting bracket for side mounting, also attach the side-mounting intermediate bracket to the equipment, wall surface, etc. After the F3SJ is mounted, securely tighten the mounting screws (M3x10) that were lightly tightened in step 2 above.

  • Page 139: Adjustment Procedure

    Wiring/Installation  Adjustment Procedure Check the following points: - The optical surface of the emitter and receiver should be clean. - There should be no interrupting object in the detection zone of the F3SJ. Adjust the emitter's beams. Adjust the angle of the emitter while checking the incident light level indicator, and align the emitter so that it faces the center position where the incident light level indicator turns ON.

  • Page 140: Wiring Precautions

    Wiring/Installation Wiring  Wiring Precautions Double or reinforced insulation from hazardous voltage must be applied to all input and output lines. Failure to do so may result in electric shock. Connect the load between the output and 0V line. (PNPoutput) Connecting between the output and +24V line is dangerous because the operation mode is reversed to "ON when blocked".

  • Page 141: Power Supply Unit

    Wiring/Installation  Power Supply Unit For the F3SJ to comply with IEC 61496-1 and UL 508, the DC power supply unit must sat- isfy all of the following conditions: ± •Must be within the rated power voltage (24V DC 20%) •Must have tolerance against the total rated current of devices if it is connected to multiple devices •Must comply with EMC directives (industrial environment)

  • Page 142: Wiring Procedure

    Wiring/Installation  Wiring Procedure Connect an emitter cable (F39-JD-L, grey, sold separately) to the emitter's connection cable (grey). Connect a receiver cable (F39-JD-D, black, sold separately) to the receiver's connection cable (black). Connect the 0V line of the power supply directly to the protective earth (PE). To ensure proper wiring, check that the color of the cable matches the color of the connector's resin cover (emitter: grey, receiver: black).
  • Page 143 Wiring/Installation  Series Connection Cable for Close Contact(F39-JJRL, sold separately) 33.4 33.4 (Unit: mm) Set model name For emitter For receiver L (mm) F39-JJR06L F39-JJR06L-L Grey cable F39-JJR06L-D Black cable F39-JJR15L F39-JJR15L-L F39-JJR15L-D  Series Connection Cable for Extension (F39-JJR3W, sold separately) (Unit: mm) 33.4 39.5...
  • Page 144 Wiring/Installation  Connection Cable (F39-JJR3K, sold separately) The connection cable is a standard included product. Purchase a replacement when damaged or lost. (Unit: mm) 33.4 Connector 21.4 Body color: Black M12 Waterproof connector (plug) Insulated vinyl round cable dia. 6, shielded 8-wire (Cross section of conductor: 0.15mm / Insulator diameter: 1mm) Set model name...
  • Page 145 Wiring/Installation Internal wiring diagram (F39-JDB-L, F39-JDB-D) Connected to single-end connector cable, Cable Connected to connection cable and with connectors on both ends, Controller F3SP-B1P, Cable with connectors on both ends Simple Wiring Connector White White Brown Brown Black Black Yellow Yellow Grey Grey...
  • Page 146 Wiring/Installation Internal wiring diagram (F39-JCC-L) Connected to emitter's connection cable Connected to controller G9SA-300-SC and Cable with connectors on both ends Blue Brown Brown Green Yellow Grey Green Pink Blue Grey Pink Female Male Shield Shield Internal wiring diagram (F39-JCC-D) Connected to receiver's connection cable Connected to controller G9SA-300-SC and Cable with connectors on both ends...
  • Page 147 Wiring/Installation  Simple wiring connector (optional: F39-CN5) (52) 13.6 24.7 13.6 φ 8 (SPOT FACING 2) φ 4.5 32.1 17.7 Internal Wiring Diagram (Optional: F39-CN5) Connected to emitter's connection cable Connected to receiver's connection cable and Cable with connectors on both ends and Cable with connectors on both ends White White Brown...
  • Page 148 Wiring/Installation F3SJ-A User’s Manual...

  • Page 149: Chapter5 Input/Output Circuit And Applications

    Chapter5 Input/Output Circuit and Applications Input/Output Circuit Wiring Examples Using only F3SJ Connecting 2 Muting Sensors Connecting 4 Muting Sensors Connecting to an F3SP-B1P Connecting to an F3SX-E-L2R2 Connecting to a G9SA-301 Connecting to a G9SA-300-SC Connecting to a G9SB-301-D Connecting to a G9SX-AD322-T15 Using a simple wiring connector F3SJ-A...

  • Page 150: Input/Output Circuit

    Input/Output Circuit and Applications Input/Output Circuit The numbers in white circles indicate the connector's pin numbers. The black circles indicate connectors for series connection. The words in brackets [ ] indicate the signal name for muting system. Indication External indicator output 2 +24V DC Brown Brown...

  • Page 151: Wiring Examples

    Input/Output Circuit and Applications Wiring Examples Some examples of a motor control system using F3SJ are shown. The examples are equivalent to ISO 13849-1 (Category 4, PLe).  Using only F3SJ •Use of relay contact welding detection and interlock is possible without a controller or relay unit - Manual reset mode - Using external device monitoring function Emitter...

  • Page 152: Connecting 2 Muting Sensors

    Input/Output Circuit and Applications  Connecting 2 Muting Sensors • Attaching a key cap for muting (F39-CN6) enables the muting function to be used Attaching the key cap for muting (F39-CN6) p.28 Muting lamp (external indicator) - Auto reset mode - Using external device monitoring function Emitter Receiver...

  • Page 153: Connecting 4 Muting Sensors

    Input/Output Circuit and Applications  Connecting 4 Muting Sensors • Attaching a key cap for muting (F39-CN6) enables the muting function to be used Attaching the key cap for muting (F39-CN6) p.28 Muting lamp (external indicator) - Auto reset mode - Using external device monitoring function Emitter Receiver...

  • Page 154: Connecting To An F3Sp-B1P

    Input/Output Circuit and Applications  Connecting to an F3SP-B1P •Reduced wiring due to connector connection •Safety relay included Emitter Receiver - Manual reset mode - Using external device monitoring function Model F39-JD Model F39-JD Interlock Test Reset Auxiliary selection output Safety Safety output 1...

  • Page 155: Connecting To An F3Sx-E-L2R2

    Input/Output Circuit and Applications  Connecting to an F3SX-E-L2R2 •Emergency stop switch can be connected •Door switch, two hand control, single beam, or relay unit can be used in combination with F3SX •Various settings can be changed and input/output terminals can be monitored using the setting support software for F3SX L2 Module - F3SJ settings...

  • Page 156: Connecting To A G9Sa-301

    Input/Output Circuit and Applications  Connecting to a G9SA-301 Emitter Receiver - F3SJ settings - Auto reset mode - Does not use external device monitoring function - G9SA-301 settings - Manual reset mode - Using feedback loop - Using emergency stop switch F39-JD F39-JD Communication...

  • Page 157: Connecting To A G9Sa-300-Sc

    Input/Output Circuit and Applications  Connecting to a G9SA-300-SC •Reduced wiring due to connector connection - F3SJ settings - Auto reset mode - Not using external device monitoring Emitter Receiver - G9SA-300-SC settings - Manual reset mode - Using feedback loop Model F39-JC Model F39-JC +24VDC...

  • Page 158: Connecting To A G9Sb-301-D

    Input/Output Circuit and Applications  Connecting to a G9SB-301-D •Thin (22.5mm thick) Emitter Receiver - F3SJ settings - Auto reset mode - Does not use external device monitoring function - G9SB-301-D settings - Manual reset mode - Using feedback loop F39-JD A-L F39-JD A-D Communication...

  • Page 159: Connecting To A G9Sx-Ad322-T15

    Input/Output Circuit and Applications  Connecting to a G9SX-AD322-T15 •Can be configured for partial control and total control •Can be extended to connect a door switch or a relay unit Receiver Emitter - F3SJ settings - Auto reset mode - Not using external device monitoring - G9SX-AD322-T15 settings - Auto reset mode - Using feedback loop...

  • Page 160: Using A Simple Wiring Connector

    Input/Output Circuit and Applications  Using a simple wiring connector •A combination of a cable for reduced wiring (F39-JDBA) and a simple wiring connector (F39-CN5) can be used for a reduced wiring system. F3SJ F3SJ Emitter Receiver Simple Wiring Connector F39-CN5 Cable with connector on one end...

  • Page 161: Chapter6 Checklists

    Chapter6 Checklists Pre-Operation Checklists Maintenance Checklists F3SJ-A User’s Manual...

  • Page 162: Pre-Operation Checklists

    Checklists Pre-Operation Checklists Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended. Make sure to stop the machine until the test is complete. Unintended function settings may cause a person to go undetected, resulting in serious injury. After installation, the highest level administrator must use the following checklist to verify the operation, placing a check mark in each of the boxes.
  • Page 163 Checklists A secondary sensor farthest from its power supply has either of the followings: - Cap - Key cap for muting - Muting lamp (set of lamp and cable) Neither connector, cap, or bracket must be loose. Auxiliary outputs 1 and 2, and external indicator outputs 1 and 2 must not be used as safety output. Power supply's 0V must be grounded.
  • Page 164 Checklists Checking that Hazardous Parts Stop While the Machine Operates  The hazardous parts stop immediately when a checkup detection object interrupted any beam at 3 positions: "directly in front of the emitter", "directly in front of the receiver", and "between the emitter and receiver".

  • Page 165: Maintenance Checklists

    Checklists Maintenance Checklists Perform daily and 6-month inspection for the F3SJ. Otherwise, the system may fail to work prop- erly, resulting in serious injury. Do not try to disassemble, repair, or modify this product. Doing so may cause the safety functions to stop working properly.
  • Page 166 Checklists When a checkup detection object is inserted along the beam center line mark ( mark ) so that it should interrupt beams, the sensor must be under interrupted status (all 5 incident light level indicators turn OFF, and the OFF output indicator turns ON). Detection must be checked for 3 points shown below: - Right in front of an emitter (A) - Right in front of a receiver (B)

  • Page 167: Chapter7 Appendix

    Chapter7 Appendix Troubleshooting Accessories (Sold Separately) Glossary Related Standards Revision History F3SJ-A User’s Manual...

  • Page 168: Troubleshooting

    Appendix Troubleshooting  Lockout State If F3SJ detects any failure, it keeps safety output OFF and transitions to lockout state. Under lockout state, an emitter and a receiver set interlock indicator and OFF indicator blinking respectively, and F3SJ that detected the failure sets an error mode indicator ON or blinking based on the failure. Solve the problems based on the table below.
  • Page 169 Appendix For other combinations of indication statuses of the error mode indicators on the emitter and receiver than in the table below, refer to the indication status information of the emitter and receiver, respectively in the table. Blink Emitter Receiver Error code Error Description Cause...
  • Page 170 Appendix Emitter Receiver Error code Error Description Cause Solution Failure of F3SJ's internal circuit. Replace the F3SJ. The setting tool is connected to The setting tool cannot be used if series connection that includes the connection includes F3SJ of F3SJ of version 1. version 1.
  • Page 171 Appendix Emitter Receiver Error code Error Description Cause Solution 50, 51, 52, 53 External device Relay is welded. Replace the relay. monitoring error The relay and external device Check the wiring for the relay. monitoring input line are not properly wired. The relay response time exceeds Replace the relay with one that the allowable delay time.
  • Page 172 Appendix Emitter Receiver Error code Error Description Cause Solution 60, 61, 62, Safety output Safety output lines are short- Wire the output lines properly. 63, 64, 65 error (1) circuited to each other at power Check the safety output is in contact with other lines at the device or the connection.
  • Page 173 Appendix Emitter Receiver Error code Error Description Cause Solution External indicator The external indicator output and 24V, Perform the proper wiring. output error 0V, or other input/output line are short-circuited when diagnosis function of an external indicator output is being enabled. Or, an external indicator output line is broken.

  • Page 174: Problem Under Other State Than Lockout

    Appendix  Problem under other state than lockout Shown below are actions to take when F3SJ does not work properly while no lockout occurred or no error code is displayed. ON, blink, or OFF depending on the setting •Light intensity level indicators do not turn ON even if a beam receives light, while only the power indicator and OFF output indicator are being turned ON Emitter Receiver...

  • Page 175: Accessories (Sold Separately)

    Appendix Accessories (Sold Separately) Cable with connector on one end (2 cables per set, for emitter and receiver) Appearance Model name Cable length Specifications F39-JD3A M12 connector (8-pin) - 8 wires + Shield F39-JD7A F39-JD10A F39-JD15A F39-JD20A Cable with connectors on both ends: For connection with F3SP-B1P or cable extension (2 cables per set, for emitter and receiver) Appearance Model name...
  • Page 176 Appendix Simple Wiring Connector Appearance Model name Note F39-CN5 This connector is used for a reduced wiring system, in combination with the following cables for reduced wiring system. Cable for reduced wiring (2 cables per set, for emitter and receiver) Appearance Model name Cable length...
  • Page 177 Appendix Universal indicator cable Appearance Model name Cable length Specifications F39-JJ3N Cap (10-pin) - 2 wires External indicator set Appearance Model name Color Specifications F39-A01PR-PAC Cap (10-pin) - M12 connector (8-pin) Mounting brackets included Cable length 0.1m F39-A01PG-PAC Green F39-A01PY-PAC Yellow Setting Console Appearance...
  • Page 178 Appendix Control unit Appearance Model name Output Note Relay, 3a+1b contact - F39-JDB cable with connectors on both F3SP-B1P ends is required. - F3SJ with PNP output can be connected. - Cannot be used as a muting system. Control unit Appearance Model name Output...
  • Page 179 Appendix Control unit Appearance Model name Output Note - F39-JDA cable with connector on one G9SB-301-B Auto reset, 3a+1b end is required. contact - F3SJ with PNP output can be connected. Manual reset, G9SB-301-D - The thickness for 3a+1b contact type 3a+1b contact output is 25 mm.
  • Page 180 Appendix Protection bracket for protect bar (4) Appearance Model name Note F39-PJ-MS Intermediate mounting bracket for side mounting using a protect bar. You need to purchase 1 for F3SJ-AM4P400 only. Environment-resistant case Appearance Model name Note For emitter F39-EJ-L One environment-resistant case is provided in a set.
  • Page 181 Appendix Side-mounting bracket for environment-resistant case Appearance Model name Note F39-EJ-S 2 brackets per set Series connection cable for environment-resistant case Appearance Model name Note For emitter F39-JJR3WE-L Required for series connection with an environment-resistant case. Series-connection cable for 1 set of sensors. For receiver F39-JJR3WE-D Top/bottom mounting bracket (for top/bottom mounting) Appearance...
  • Page 182 Appendix Free-location mounting bracket (also used as standard mounting bracket) Appearance Model name Application Note F39-LJ3 Brackets for mounting in any 2 brackets per set location without using top/ Same as the intermediate bottom mounting brackets. mounting brackets included for Side mounting and backside F3SJ with protective height mounting are possible.

  • Page 183: Glossary

    Appendix Glossary Term Definition Access qualification Function that requires a password to change setting to prevent careless change of F3SJ’s functional setting. Accumulated load This value indicates the cumulative value for load switching frequency, from when power was first switching frequency supplied to the F3SJ until the present.
  • Page 184 Appendix Term Definition Interlock Information Provides output through auxiliary output or external indicator if interlock input is ON. Note that interlock information must be assigned to the destination. Interlock reset Cancels the interlock state. Key cap for muting Connector that is attached to the end cap of an emitter or receiver to use muting function. Light level diagnosis This information is output from the auxiliary output or the external indicator when the F3SJ is ON and information...
  • Page 185 Appendix Term Definition Power-on time threshold This can be output from the auxiliary output or the external indicator output when the power-on time value exceeds this value. Note that the power-on time information must be assigned to an output mode. Primary sensor Name of the F3SJ connected nearest the power supply when series-connected.

  • Page 186: Related Standards

    Appendix Related Standards  International Standards • IEC61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests • IEC61496-2:2013 Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices •...

  • Page 187: Canadian Standards

    Appendix • ANSI B11.13:1992(R1998) Single- and multiple-spindle automatic bar and chucking machines • ANSI B11.14:1996 Coil slitting machines/systems • ANSI B11.15:2001 Pipe, tube, and shape bending machines • ANSI B11.16:2003 Metal powder compacting presses • ANSI B11.17:2004 Horizontal hydraulic extrusion presses •...

  • Page 188: Revision History

    Appendix Revision History A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers of this manual. SCHG-716 L Revision No. Revision Revision date Revisions symbol December, 2006 First edition July, 2007 Troubleshooting revised August, 2008...
  • Page 189 OMRON Corporation Industrial Automation Company (Manufacturer) Authorized Distributor: Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. (Importer in EU) OMRON ELECTRONICS LLC Wegalaan 67-69, 2132 JD Hoofddorp 2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A. The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787...

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