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FASTERHOLT FM4800H User Manual And Spare Parts Catalogue

Irrigator
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User Manual &
Spare Parts Catalogue
Fasterholt Maskinfabrik A/S
Ejstrupvej 22
7330 Brande
Denmark
Irrigator
FM4800H
(EN) 10-12-2021
Telephone:
+45 97 18 80 66
Telefax:
+45 97 18 80 40
E-mail:
mail@fasterholt.dk
Web:
www.fasterholt.dk

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  • Page 1 User Manual & (EN) 10-12-2021 Spare Parts Catalogue Irrigator FM4800H Fasterholt Maskinfabrik A/S Telephone: +45 97 18 80 66 Ejstrupvej 22 Telefax: +45 97 18 80 40 7330 Brande E-mail: mail@fasterholt.dk Denmark Web: www.fasterholt.dk...

  • Page 2: Table Of Contents

    Contents EU Declaration of Conformity General safety Operating instructions for Fasterholt FM 4800H Product labelling Symbols used in this product Operating instructions Starting the FM4800H Preparing the machine for irrigation Preparing the machine after irrigation Maintenance Preparation for winter Faults on the Irrigator...

  • Page 3: Eu Declaration Of Conformity

    EU Declaration of Conformity EEC Declaration of conformity Manufacture (name and Fasterholt Maskinfabrik A/S address): Adresse: Ejstrupvej 22, CVR: 58 83 28 12 Fasterholt TEL: +45 97 18 80 66 Ort: 7330 Brande FAX: +45 97 18 80 40 Country: Denmark E‑Mail:...

  • Page 4: General Safety

    During transport on uneven roads/fields, move VERY carefully according to the conditions. ― Your new Fasterholt Irrigator is a Danish built machine, but even the best Max. transport speed with water in the hose is 15 km/h. ― machines only deliver top results when they are properly used and maintained.

  • Page 5: Product Labelling

    Product labelling Symbols used in this product The following symbols are used in this product and the following documentation. WARNING Indicates a potentially dangerous situation which, if not prevented, could result in death or serious injury. SMØRING LUBRICATION Indicates lubrication is required as per the service description HUSK efterspænding af hjulbolte...

  • Page 7: Operating Instructions

    Operating instructions Starting the FM4800H Secure the long ground spikes. Lower the drawbar over the hose , and release the safety stop so the hose reel runs on the hose. Move the machine to the field in the transport position. When the machine is at the crop to be irrigated, disconnect the tractor from the front drawbar.

  • Page 8: Preparing The Machine After Irrigation

    Lubricate the steering, roller chain for hose guides, roller chain for forward traction, cross track shaft for hose guide with water-repellent grease. Check tyre pressure: Rear wheel air pressure: FM4800H: 2.9 bar Front wheel air pressure: FM4800H: 4.1 bar Check that front and rear drawbars line up.

  • Page 9: Preparation For Winter

    There is a leak at the coupling or assemblies, so the oil has drained out, leaving air in the system. b. The system must be vented. (call a technician). Data for FM4800H with dual pump Hose PEL 110 mm: Capacity up to 75m - hose length from 500 to 675 m.

  • Page 11: Technical Data

    Technical data Nelson SR 150 is factory-adjusted to Danish conditions and ready to use after the following three steps: Select and install the nozzle size that best suits your application. Performance data for the different sizes are shown in the table below. Adjust the stop on the part circle to obtain the desired irrigation angle.
  • Page 12 Functions: Pressure sensor Speed regulator Stop sensor Pre- and Post-irrigation Speed sensor 4 different speeds on sections of the lane Motor 1, regulating motor Clock Motor 2, stop motor Setting the start time Slow start of turbine Stop time is shown on the display Slow closing of inlet Length of hose Water volume + spreading width...
  • Page 13 Short instructions for use Move machine to a new lane. Display shows start and stop time. Pull hose out to end of the lane. (e.g. 250 m) Display now shows stop after 9h 20m. Press the "+" or "-" key to set the speed. Speed can be adjusted during irrigation.
  • Page 14 General instructions for use Standard display Standard display, ZONE irrigation is selected. Press the MENU key 1 time to display menu 2 Press the MENU key 2 times to display menu 3 Press the MENU key 3 times to display menu 4 Press the MENU key 4 times to display menu 5 Press the...
  • Page 15 Standard menu: Standard display SPEED Speed. Can be changed at any time during irrigation using the "+" and "-" keys. ZONE Current zone 1...4, with corresponding speed. The speed cannot be changed. (Zone active) The dose is calculated from the speed and constants and shows the current number of mm for irrigation. As SPEED increases, DOSE DOSE decreases.
  • Page 16 MENU 3 PRESSURE SENSOR Shows that the pressure is high when block is lit. The machine can only move when the pressure is high. If no pressure sensor is fitted (machine data 14 = 0), the machine will operate regardless of pressure status. The machine can be fitted with analogue pressure sensors.
  • Page 17 MENU 4 CURR. SPEED Shows the current speed. That is, the speed at which the machine is moving now. This can be used to find how fast the machine can move. The current speed may differ slightly from the set speed, especially at the start. This does not matter, as regulation ensures that the average speed within 10 metres is correct.
  • Page 18 MENU 6 SIGNAL GSM signal strength. NETWORK GSM network. First number on "SMS" list. Second number on "SMS" list. See GSM chapter for details. START: The turbine can only start if the magnet is aligned with the end stop sensor (or end stop sensors). See menu 3 for control of the STOP SENSOR. Press the START key to turn on the water.
  • Page 19 PRE-IRRIGATION: If pre-irrigation is required, press the PRE- key. The pre-irrigation time is calculated as 8 x the time to move 1 m at the current speed. The constant can be changed individually for pre- and post-irrigation. (See constants). If pre-irrigation is selected, the machine will move forward approx. ½ m, after which the machine will stop and stand still for as long as pre-irrigation is performed.
  • Page 20 STATUS Status line in display **IRRIGATING** The machine has not started, but speed signals are being received and it is attempting to maintain the selected speed. IRRIGATING: The machine is irrigating and functions as intended. LOW PRESSURE: Water pressure is low. Individual action according to constants and machine data. STARTING: User has pressed the START...
  • Page 21 There are a variety of constants that can be modified by the user. These constants will be stored for many years, even if the battery is removed. Programming procedure: Adjust the speed to 11.1 m/h to access the constants. Press the PROG key 3 times in quick succession to access and change the constants. Press the PROG key again to count forward to the constant you wish to change.
  • Page 22 FM4550 & FM4550H = 46.2 mm (4 magnets) Old Rear axle assembly FM4550 & FM4550H = 46.0 mm (4 magnets) New Rear axle assembly FM4800H = 43.3 mm (4 magnets) Old Rear axle assembly FM4800H = 46.0 mm (4 magnets) New Rear axle assembly FM4900H = 103.0 mm (2 magnets)
  • Page 23 MACHINE DATA...
  • Page 24 Program Rain can be set to 2 different types of sensors. See machine data no. 16 Sensor One is a round sensor with 4 built-in sensors and can only be used for rollers with 1 magnet. When the battery is connected, the display shows the following for 2 seconds: VERSION n.n0.
  • Page 25 Troubleshooting: The turbine does not start when the START key is pressed. Answer: The magnet at the stop sensor is not in position or the sensor or sensor cable is damaged. Stop sensor: The mark must be on when the magnet is in position and off when the magnet is removed. See Menu 3. A damaged cable can be assembled in an epoxy moulded assembly or with shrinkable tubing and glue.
  • Page 26 Combining the various constants: The machine will always be able to run with the factory-set constants. However, there will be different conditions from farm to farm and from machine to machine. Many requests can be met by changing the constants. Slow start-up of turbine.
  • Page 27 GSM-2G Modem Functions • Dual band 850/900/1800/1900 MHz • GPRS multi slot class 12/10 Easy installation on PR10-12 • GPRS mobile station class B Low power consumption • Compliant to GSM phase 2/2+ Total 10 mA consumption, PR10-12 and GSM-2G Class 4 (2 W @850/900 MHz) Visible status LED Class 1 (1 W @1800/1900 MHz)
  • Page 28 GSM-2G is a GSM modem made for PR10-12. The machine can be started, stopped or queried about status by sending an SMS. Commands Start Starts the machine. Stop Stops the machine Speed ### Set the desired speed 3 to 400 m/h Status Returns the current machine status.
  • Page 29 How to start the system: Disconnect the battery from the electronics. Insert the SIM card in a regular mobile phone and change the pin code to 1111. Try sending and receiving an SMS to see whether the SIM and account work as intended. Note that SIM card MUST support...
  • Page 30 Modem has LED to indicate status. Green Switched off - Searching the network Flashes quickly - No SIM card in modem - Incorrect PIN code - No GSM network available STANDBY (Registered on network) Flashes slowly Connection (TALKING) When an SMS is received, the display shows: Receiving an SMS, sender's phone number and 40 characters of message.

  • Page 32: Spare Parts

    Spare parts...
  • Page 33 Item No. Part No. Description Comments 1010107 Front hose guide 1761026 Shaft Ø20x550 761025 Shaft Ø20x245 761023 Support roller 5/4 170 mm 1761024 Support roller 5/4 1008210 Bracket for steering wheel 1008218 Shaft 761273 Shaft 115 mm 761272 Support roller 5/4 50mm 1008215 Safety stop 1008205...

  • Page 35: Front Axle

    Item No. Part No. Description Comments 1009181-6 Hub cap 1009181-5 Crown nut 1009181-4 Hub nut M18 750032210 Tapered roller bearing 1009181 1009181-3 Hub bolt M18 750032213 Tapered roller bearing 1009181-7 Sealing washer 1009185 Spindle 1009188 Feather key 1008198 Spacer washer for Shaft 1009183 Spindle comp with Hub 1009191...
  • Page 37 Item No. Part No. Description Comments 1115100070-1 Spring ring 70 mm 34000009 Bearing bushing for carriage 1009875 Guide sleeve 761283 Guide shaft (Pin) 761284 701042 Retaining ring 761329 Retaining ring 761293 Bushing 1008475 Sleeve for support pipe carriage 1008490 Brace for carriage 1010090 Frame for carriage hose guides 761023...
  • Page 39 Item No. Part No. Description Comments 050308 M6 Plain washer 035206020 M6 x 20 Carriage bolt 1010980 Hydraulic hose 7 m 040408 M8 Steel nut 044010 M10 Lock nut 022208040 M8 x 40 Steel set bolt 044016 M16 Lock nut 044008 M6 Lock nut 021010055...
  • Page 41 Item No. Part No. Description Comments 022208020 M8 x 20 Steel set bolt A2 & A3 & A5 & A4 763727 M10 x 25 Int. hex 050208 M8 Plain washer 050310 M10 Plain washer A2 & A3 & A5 & A4 044010 M10 Lock nut 763930...
  • Page 43 Item No. Part No. Description Comments 14050013 Locking ring 16200726 Hose clamp 1009290 HK Ball with hose connector 16050210 Soft hose no. per running metre 930 mm 1001087 Angle bracket 1008260 Locking pawl 2351278 Sprocket 1010559 Chain guard 761276 Bearing 311215 Sprocket 761275...
  • Page 45 Item No. Part No. Description Comments 1007545 Pressostat 1007098 Blind flange 631112 Flange gasket 1009295 Head with pipe and flange 1001095 Sealing ring 1007250 Butterfly valve 1007230 Comp motor valve 044008 M8 Lock nut 044010 M10 Lock nut 021008035 M8 x 35 Steel bolt 022210040 M10 x 40 Steel set bolt 021010085...

  • Page 47: Drum

    Item No. Part No. Description Comments 1013900 Drive set 1010700 Bracket for hose drum drive 1009726 Sprocket 1010490-2 Bearing 2003355 Inlet pipe for hose drum Ø110 1013965 Back pressure valve 5 bar 1010972 Plug 1013940 Alu block 1007724 Nipple straight 3/8 x Ø12 mm disc 1008622 Angle with fixed mounting 1010979...
  • Page 49 Item No. Part No. Description Comments 000090402 Angle 1/4 012120402 Nipple pipe 1/4 1013930 Piston motor 030512130 M12 x 130 int. hex 056212 Spring washer 1013910 Gear for piston motor 021012050 M12 x 50 Steel bolt 1010700 Bracket for hose drum drive 763912 M12 Riplock 040412...
  • Page 51 Item No. Part No. Description Comments 1007770 Pipe bracket 2008508 Miswinder 761274 Spring 1009660 Plastic pipe for cables 022206045 M6 x 45 Steel set bolt 051006 M6 Plain washer 044006 M6 Lock nut 1010113 Cable Ø5 x 8500 mm 801711 Plastic plug 801710 Oil coupling...
  • Page 52 Side 1-2...
  • Page 53 Item No. Part No. Description Comments 1010988 Hose 3/8 x 3600 mm 1008612 Hose 3/8 x 600 mm 1008601 Hose 3/8 x 1600 mm 1008614 Hose 3/8 x 4900 mm 1008609 Hose 3/8 x 1200 mm 1010981 Hose 1/4 x 1230 mm...
  • Page 54 Side 2-2...
  • Page 55 Item No. Part No. Description Comments 1008601 Hose 3/8 x 1600 mm 1008605 Hose 1/2 x 750 mm 1008600 Hose 3/8 x 1050 mm 1010980 Hose 3/8 x 7000 mm...
  • Page 57 Item No. Part No. Description Comments 1009500 Gear comp 1009504 Retaining ring 95 mm 1009505 Sealing ring Ø60/95x10 1009506 Hollow shaft Ø40 1009507 Retaining ring 62mm 1009508 Cover Ø62 1009509 Shaft/Gear 1009510 Bolt with int. Hex M8 x 20 1009511 Washer 1009512 Spring washer...
  • Page 59 Item No. Part No. Description Comments 1008966 Warning triangle 1008250 Rear drawbar Comp 1010520 Base plate for tool box 1008101 Bushing 895630 Support ring 1008198 Spacer washer 1008195 Stop ring 1008585 Cylinder for forced steering 1008585-2 Piston rod for cylinder 1008585-1 Gasket set for cylinder 022210080...

  • Page 61: Rear Drawbar

    Item No. Part No. Description Comments 1009150 Rear drawbar 1011011 Drawbar spring 2006359-1 Release arm 68006 Rubber grip 1009250 Lever for decoupling 1005805 Holder for stop wedge 1005800 Stop wedge 1007540 Angle Cyl 1010750 Ball valve for Dual pump 1007514 Hose carrier 1007510 Ball valve for decoupling...
  • Page 62 762080 762080 Solpanel sæt 762080 stykliste...

  • Page 63: Turbine

    Item No. Part No. Description Comments 1007560 Sensor 1009120 Suspension for turbine 1008265 Pipe for end stop sensor 1005535 Cable coupling PG9 Sensor 1005530 Magnet 1009347 Bracket for sensor magnet 1007490 Tank 1010525 Top plate/lid 1007655 Gun pipe 90 degrees 16200726 Hose clamp 1007910...
  • Page 67 Item no. Part No. Description Comments 095906 M6 Lock nut 096506029 M6 x 29 Support bolt Pinol 13000086 Upper flange turbine for top pipe 195211 O-ring Cover seal 195001 Turbine housing 096012 M12 Nut 096112 M12 Spring washer 195031 Impeller P195201 Shaft seal for turbine 195018...
  • Page 68 26 31...
  • Page 69 Item No. Part No. Description Comments 1007250 Butterfly valve 1007171 Motor housing for motor valve 1007175 End plug for motor valve 1007180 Motor for valve 1007190 Gear for electric motor 1007195 Gear for valve 1007185 Guard for motor valve 022206016 M6 x 16 Steel set bolt 022208030 M8 x 30 Steel set bolt...
  • Page 71 Item No. Part No. Description Comments 631109 Flange gasket 522085 Flange gasket 631955 Flange gasket 1005753 Filter 021008045 M8 x 45 Steel bolt 021010095 M10 x 95 Steel bolt 022210040 M10 x 40 Steel set bolt B1 & B3 040408 M8 Steel nut B2 &...

  • Page 75: Rear Axle Assembly

    Item No. Part No. Description Comments 2002813 Dipstick 1009493 Rear axle assembly 1009285 Tube 2007776 1008715 Hose 1008710 Tyres 1008769 Rear wheel Comp 2002039-1 Bracket for rear axle assembly 1007571 Magnet 763770 M10 x 22 Unbraco 763908 M8 Riplock 022208016 M8 x 16 Steel set bolt B3 &...
  • Page 77 Item No. Part No. Description Comments 700040 Retaining ring 641625 641850 761010 Split pin 1009222 Shim ring 700048 Retaining ring 1009205 Cover 2002057 Coupling housing 1009207 Base cover 1007728-5 Plug for flat gear 1009500 Flat gear 1009230 Shaft for coupling 1009235 Shaft 1009240...
  • Page 79 Item No. Part No. Description Comments 1009588 Shaft FM4800H 1009571 Ring nut 1009572 O-ring 3.53 x 240.89 1009573 Cardan flange 1009574 Ring nut M40 1009575 Spring cup 1009576 Lock washer 1009577 O-ring 3.53 x 29.75 1009578 Shim washer Ø76 1009579...

  • Page 81: Sensor

    Item No. Part No. Description Comments 1009347 Bracket for sensor magnet 1008265 Pipe for end stop sensor 1007561 Dual sensor 1005535-1 Cable coupling Rear axle assembly 763782 M5 x 30 Int. hex 044005 M5 Lock nut 1007560 Sensor 034604020 M4 x 20 Machine screw 044004 M4 Lock nut 1005530...

  • Page 83: Gun

    Item No. Part No. Description Comments 776849 Bolt 761614 Flange gasket for gun 778402 Lock nut 776548 O-ring 778475 O-ring 778462 Bolt 778401 Base piece 778461 Gasket 778373 Sealing ring 776253 Ball bearing 778405 Bearing housing 778372 Sealing ring 778400 Brake disc 778371 Brake lining...
  • Page 85 Item No. Part No. Description Comments 778323-017 Retaining ring 776045 Retaining ring 776054 Ball bearing 778326 Spacer pipe 776048 Oil seal ring 778394 Switch lever 776064 777029 Washer 776714 Split pin 778197 Bolt 778282 Shaft 778409 Flat washer 778446 Pipe 778470 Spring 778417...
  • Page 88 A/S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22, DK-7330 BRANDE DENMARK TEL.: +45 97 18 80 66 FAX: +45 97 18 80 40 E-MAIL: MAIL@FASTERHOLT.DK www.fasterholt.dk...

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