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FASTERHOLT FM4550 User Manual And Spare Parts Catalogue

Irrigator
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User Manual &
Spare Parts Catalogue
Fasterholt Maskinfabrik A/S
Ejstrupvej 22
DK-7330 Brande
Denmark
Irrigator
FM4550 EN
(EN) 21-04-2021
Telephone: +45 97 18 80 66
Telefax:
+45 97 18 80 40
Email:
mail@fasterholt.dk
Web:
www.fasterholt.dk

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  • Page 1 User Manual & (EN) 21-04-2021 Spare Parts Catalogue Irrigator FM4550 EN Fasterholt Maskinfabrik A/S Telephone: +45 97 18 80 66 Ejstrupvej 22 Telefax: +45 97 18 80 40 DK-7330 Brande Email: mail@fasterholt.dk Denmark Web: www.fasterholt.dk...

  • Page 2: Table Of Contents

    Contents Declaration of Conformity General safety Operating instructions for Fasterholt FM 4550 Product labelling Symbols Operating instructions Starting your irrigator Preparing the machine for irrigation Preparing the machine after irrigation Maintenance Preparation for winter Faults on the Irrigator Setting the gun...

  • Page 3: Declaration Of Conformity

    Declaration of Conformity EEC Declaration of conformity Manufacture (name and Fasterholt Maskinfabrik A/S address): Adresse: Ejstrupvej 22, CVR: 58 83 28 12 Fasterholt TEL: +45 97 18 80 66 Ort: 7330 Brande FAX: +45 97 18 80 40 Country: Denmark E‑Mail:...

  • Page 4: General Safety

    ― WARNING against contact with overhead power lines with the machine or water jet. Avoid irrigation on or near power lines. Your new Fasterholt Irrigator is a Danish built machine, but even the ― During transport on uneven roads/fields, move VERY carefully best machines only deliver top results when they are properly used according to the conditions.

  • Page 5: Product Labelling

    Product labelling Symbols The following symbols are used in this product and the following documentation. WARNING Indicates a potentially hazardous situation. Failure to avoid the situation may result in death or serious injury. SMØRING LUBRICATION Indicates lubrication is required as per the service description Str: 100x45 mm HUSK efterspænding...

  • Page 7: Operating Instructions

    Operating instructions Starting your irrigator Unwind the machine with the brake applied sufficiently to keep the Move the machine to the field in the transport position. When the hose tight at all times with the electric brake. machine is at the crop to be irrigated, disconnect the tractor from the front drawbar.

  • Page 8: Preparing The Machine After Irrigation

    Drain water from the machine: the machine instructions. The machine is easily emptied with air (only done with special compressors). When starting irrigation, see the section that refers to the operating instructions for PROGRAM RAIN. Contact Fasterholt Maskinfabrik A/S if necessary.

  • Page 9: Faults On The Irrigator

    REMEMBER !! Before unwinding the hose: Faults on the Irrigator Open the filter coupling. Check the following before calling a technician: Open the valve in the base of the turbine. 1. If the machine is irrigating, but not moving. Check that machine is in gear. Check if it is performing pre-irrigation or post-irrigation.

  • Page 10: Technical Data

    Technical data 8. Data for FM 4550 Hose PEMD 100 mm Capacity up to 55m3 - hose length from 500 to 675 m. Hose PEMD 110 mm: Capacity up to 75 m3 - hose length from 350 to 550 m. Wheel size: Rear wheels: 12.4"x36"...

  • Page 11: Nelson Sr 150

    Nelson SR 150 Factory-adjusted to Danish conditions and ready to use after the following three steps: Select the nozzle size that best suits your application and install it. Performance data for the different sizes are shown in the table below. Adjust the stop on the part circle to obtain the desired irrigation angle.
  • Page 12 Pressure sensor Functions: Stop sensor Speed regulator Speed sensor Pre- and Post-irrigation Motor 1, regulating motor 4 different speeds on sections of the lane Motor 2, stop motor Clock Slow start of turbine Setting the start time Slow closing of inlet Stop time is shown on the display Water volume + spreading width Length of hose...
  • Page 13 Short instructions for use Move machine to a new lane. Display shows start and stop time. Pull hose out to end of the lane. ( ex 250 m ) Display now shows stop after 9h 20m. Press the "+" or "-" key to set the speed.
  • Page 14 General instructions for use Standard display Standard display, ZONE irrigation is selected. Press the MENU key 1 time to display menu 2 Press the MENU key 2 times to display menu 3 Press the MENU key 3 times to display menu 4 Press the MENU key 4 times to display menu 5 Press the MENU key 5 times to display menu 6 (Only if GSM is selected)
  • Page 15 Standard menu: Standard display SPEED Speed. Can be changed at any time during irrigation using the "+" and "-" keys. Current zone 1...4, with corresponding speed. The speed cannot be changed. (Zone active) ZONE The dose is calculated from the speed and constants and shows the current number of mm for irrigation. As DOSE SPEED increases, DOSE decreases.
  • Page 16 MENU 3 PRESSURE SENSOR Shows that the pressure is high when block is lit. The machine can only move when the pressure is high. If no pressure sensor is fitted (machine data 14 = 0), the machine will operate regardless of pressure status. The machine can be fitted with analogue pressure sensors.
  • Page 17 MENU 4 CURR. SPEED Shows the current speed. That is, the speed at which the machine is moving now. This can be used to find how fast the machine can move. The current speed may differ slightly from the set speed, especially at the start. This does not matter, as regulation ensures that the average speed within 10 metres is correct.
  • Page 18 MENU 5 SIGNAL GSM signal strength. NETWORK GSM network First number on "SMS" list. Second number on "SMS" list. See GSM chapter for details. START: The turbine can only start if the magnet is aligned with the end stop sensor (or end stop sensors). See menu 3 for control of the STOP SENSOR. Press the START key to turn on the water.
  • Page 19 PRE-IRRIGATION: If pre-irrigation is required, press the PRE- key. The pre-irrigation time is calculated as 8 x the time to move 1 m at the current speed. The constant can be changed individually for pre- and post-irrigation. (See constants). If pre-irrigation is selected, the machine will move forward approx.
  • Page 20 STATUS Status messages in display EMERGENCY: Machine has not been started, anyway speed pulses is received and it is trying to maintain the speed requested. RUNNING: The machine is irrigating, and everything is working properly. LOW PRESSURE: Water pressure is below pressure switch treshold. Machine acts depending on Machine data.
  • Page 21 There are different constants that can be set by the user. These constant will be saved for years even ifthe battery is disconnected. Programming procedure: The speed should be adjusted to 11.1 m/h to reach the constants. Press rapidly the PROG key 3 times to gain access to change the constants. Then by pressing the PROG key, it steps forward to the constant, which should be altered.
  • Page 22 FM4500 & FM4500H = 85.0 mm (2 magnets) FM4500 & FM4500H = 42.5 mm (4 magnets) FM4550 & FM4550H = 46.2 mm (4 magnets) Old Rear axle assembly FM4550 & FM4550H = 46.0 mm (4 magnets) New Rear axle assembly FM4800H = 43.3 mm (4 magnets) Old Rear axle assembly...
  • Page 23 The user can change the foliowing machine data:...
  • Page 24 The Program Rain can be adjusted to 2 different types of sensors. See Machine Data #16 Sensor One is a round sensor 60 mm in diameter and 4 sensors inside; this is only for rollers with one magnet. When the battery is connected the display for 2 sec.
  • Page 25 Fault Iocalisation. The turbine can not start by pressing START. Pre-and post-irrigation can not take place. Answer: Magnet for stop-sensor is not on its place, or cable or sensor is damaged. Stop sensor: The mark must be on when the magnet is on place, and it disappears when the magnet is re- moved.
  • Page 26 The most used combination of different constants: With constants factory adjusted the machine always will run. But there are different conditions from farm to farm and there are also different wishes from the farmer. Therefore some constants can be adjusted for local wishes. Slow start of turbine.
  • Page 27 GSM-2G GSM-2G Features Modem Easy mount on PR10-12 Low power consumption • Dual-band 850/900/1800/1900MHz • GPRS multi-slot class 12/10 Total of 10 mA, PR10-12 and GSM-2G Visible • GPRS mobile station class B LED for Status • Compliant to GSM phase 2/2+ Class 4 (2 W @850/900MHz) Includes Class 1 (1 W @1800/1900MHz)
  • Page 28 GSM-2G is a GSM modem made for PR10-12. rrigator, can be Started, Stopped, or requested for status, only by sending an SMS. Commands Start Starts machine. Stop Stops Machine Speed ### Set the Speed whitin 3..400 m/h. eg. Status Gets the current status of machine. SMS can be typed in both upper- or lower case or mix.
  • Page 29 How to get started: Disconnect Electronic from Battery. Put in the SIM card into an ordinary mobile phone and change the pin code to 1111. Try to send at receive an SMS, on phone, to verify the SIM card and account is working properly. Mount the modem on PR10-12 using the treaded spacers.
  • Page 30 Modem har LED der viser status. GREEN POWER DOWN - Network search or Flashes rapidly - No SIM card is inserted - No PIN is entered - No GSM network is available STANDBY (registered in the network) Flashes slowly Connection (TALK) When an SMS is Received, following is showed on Display: Receiving SMS, Incomming phone number and 40 character of message, Any SMS can be received,...

  • Page 32: Spare Parts

    Drum Spare parts...
  • Page 33 Pulley for drum 1001098 Pillow block complete. UCP 218 1001270 Stainless bushing 1007930 Retaining ring Ø90 mm ext. 1007935 O-ring under stainless bushing 1008050 Hose drum FM4550 1008060 Sprocket 2003334 Inlet pipe 631112 Flange gasket 763910 Riplock 10 1761123 Belt for drum...

  • Page 34: Turbine Installation

    Turbine installation 762080 762080 Solpanel sæt 762080 stykliste...
  • Page 35 Item no. Part no. Description Comments 1007655 Gun pipe with 90⁰ bend 1009120 Suspension for turbine 762080 Solar panel set 040412 M12 Steel nut B2 & B3 763912 Riplock M12 B2 & B3 022212035 M12 x 35 Steel bolt B2 & B3 021008030 M8 x 30 Steel bolt 044008...

  • Page 36: Turbine

    Turbine...
  • Page 39 Item no. Part no. Description Comments 095906 M6 Lock nut 096506029 M6 x 29 Support bolt Pinol Upper flange turbine for 13000086 top pipe 195211 O-ring cover 195001 Turbine housing 096012 M12 Nut 096112 M12 Spring washer 195031 Impeller P195201 Shaft seal for turbine 195018 Packing block cover 20/50...
  • Page 40 26 31...
  • Page 41 Item no. Part no. Description Comments 1007250 Butterfly valve Motor housing for motor 1007171 valve 1007175 End plug for motor valve 1007180 Motor for valve 1007190 Gear for electric motor 1007195 Gear for valve 1007185 Guard for motor valve 022206016 M6 x 16 Steel set bolt 022208030 M8 x 30 Steel set bolt...
  • Page 43 Item no. Part no. Description Comments 631109 Flange gasket 522085 Flange gasket 631955 Flange gasket 1005753 Filter 021008045 M8 x 45 Steel bolt 021010095 M10 x 95 Steel bolt 022210040 M10 x 40 Steel set bolt B1 & B3 040408 M8 Steel nut B2 &...

  • Page 44: Rear Drawbar

    Rear drawbar...
  • Page 45 Item no. Part no. Description Comments 044008 M8 Lock nut 1008966 Warning triangle 1008250 Rear drawbar comp 1008195 Stop ring 761286-2 Lubrication cap 761286 Lubrication nipple 763642 Tractor split pin 1008585 Cylinder for forced steering 022210080 M10 x 80 Steel set bolt 044010 M10 Lock nut 022216045...
  • Page 47 Item no. Part no. Description Comments 1005800 Stop wedge 1005805 Holder for stop wedge 1009250 Lever for decoupling 2006359-1 Release arm 1011011 Drawbar spring Compression spring for 1009252 coupling 109101 Spacer for switch 1007514 Hose carrier 1010750 Ball valve for Dual pump 1007484 Filter housing 1007482...

  • Page 48: Hydraulics

    Hydraulics...
  • Page 49 Item no. Part no. Description Comments 1008601 Hose 3/8 X 1600 mm 1008609 Hose 3/8 X 1200 mm 1008600 Hose 3/8 X 1050 mm 1008612 Hose 3/8 X 600 mm...
  • Page 51 Item no. Part no. Description Comments 1010107 Front hose guide 1761026 Shaft 761025 Shaft 761023 Support roller 5/4 170 mm 1761024 Support roller 5/4 1008210 Bracket for steering wheel 1008218 Shaft 761273 Shaft 115 mm 761272 Support roller 5/4 50 mm 1008215 Safety stop 1008205...

  • Page 52: Front Axle

    Front axle...
  • Page 53 Item no. Part no. Description Comments 1009181-6 Hub cap 1009181-5 Crown nut 1009181-4 Hub nut M18 750032210 Tapered roller bearing 750032213 Tapered roller bearing 1009181-7 Sealing washer 1009188 Feather key 1009191 Spindle arm Left 1009185 Spindle 1009181-3 Hub bolt M18 1009175 Front axle 1008101...

  • Page 54: Cross Track Shaft

    Cross track shaft...
  • Page 57 Item no. Part no. Description Comments 2351078 Guard over worm shaft 1008470-1 Cross track shaft 761289 Pillow block 761290 Sprocket 110 mm 17TD 761282-1 Guide sleeve 761293 Bushing 033010016 10 x 16 Int. hex 761329 Retaining ring 761283 Guide shaft (Pin) 1008485 Holder for support pipe 1008492...

  • Page 61: Rear Axle Assembly

    Item no. Part no. Description Comments 2002813 Dipstick 1009492 Rear axle assembly 1009274 Pulley 1008765 1008715 Hose 1008710 Rear tyre 2002057 Coupling housing 1009500 Flat gear 1007440 Oil motor 1009230 Shaft for coupling 1009245 Shift arm 1009235 Shaft 1009225 Shift sleeve 1009227 Compression spring Clamping plate for rear axle...
  • Page 63 Item no. Part no. Description Comments 1009500 Gear Comp 1009504 Retaining ring 95 mm 1009505 Sealing ring Ø60/95x10 1009506 Hollow shaft Ø40 1009507 Retaining ring 62 mm 1009508 Cover Ø62 1009509 Shaft/Gear 1009510 Bolt with int. Hex M8 x 20 1009511 Washer 1009512...
  • Page 65 Item no. Part no. Description Comments 1009570 Shaft FM4550 1009571 Ring nut 1009572 O-ring 3.53 x 240.89 1009573 Cardan flange 1009574 Ring nut M40 1009575 Spring cup 1009576 Lock washer 1009577 O-ring 3.53 x 29.75 1009578 Shim washer Ø76 1009579...

  • Page 66: Shields

    Shields Description Comments Description Comments M6 x 12 Int. Hex M6 x 12 Int. Hex M6 Plain washer M6 Plain washer M6 Lock nut M6 Lock nut Door holder Door holder M6 x 25 M6 x 25 Description Comments Description Comments M6 x 12 Int.
  • Page 67 Item no. Part no. Description Comments 2003084 Side guard RB 2003092 Side guard LF 2002965 Side guard RF 2003093 Side guard LB 2003091 Chain guard R 2003089 Chain guard L 2003099 Chain guard 2003473 Edge profile 2003118 Edge profile 2003129-1 Left Hinge 2003128-1 Right Hinge...

  • Page 68: Parts On Frames

    Parts on frames...
  • Page 69 Item no. Part no. Description Comments 050312 M12 Plain washer 022212045 M12 x 45 Steel set bolt 040412 M12 Steel nut 1008375 Belt tensioner arm 700020 Retaining ring 761106 Tension roller 761105-1 Bearing 1009337 Bushing 761110 Spring 763620 M8 x 40 Carriage bolt 763908 M8 Riplock 902119...
  • Page 71 Item no. Part no. Description Comments B3 & B1 022208040 M8 x 40 Steel set bolt 022208020 M8 x 20 Steel set bolt 1008585 Front steering cylinder 1009277 Belt tensioner lever R 1007756-1 Rod for belt tensioner 1007750 Compression spring 1007754-1 Flat steel for drawbar 1007752...

  • Page 72: Sensor

    Sensor...
  • Page 73 Item no. Part no. Description Comments 1009347 Bracket for sensor magnet 1008265 Pipe for end stop sensor 1007561 Dual sensor Cable coupling Rear axle 1005535-1 assembly 763782 M5 x 30 Int. hex 044005 M5 Lock nut 1007560 Sensor 034604020 M4 x 20 Machine screw 044004 M4 Lock nut 1005530...

  • Page 74: Turbine For Drum

    Turbine for drum...
  • Page 75 Item no. Part no. Description Comments 1007545 Pressostat 1007098 Blind flange 631112 Flange gasket 1009295 Head with pipe and flange 1001095 Sealing ring 1007250 Butterfly valve 1007230 Comp motor valve 044008 M8 Lock nut 044010 M10 Lock nut 021008035 M8 x 35 Steel bolt 022210040 M10 x 40 Steel set bolt 021010085...
  • Page 76 2351278...
  • Page 77 Item no. Part no. Description Comments 761276 Bearing 761275 Shaft 2351278 Sprocket 14050013 Locking ring 16200726 Hose clamp 1009290 HK ball with hose connector 1008260 Locking pawl 1007760 Slide plate 5 mm 1008378 Slide plate 2mm 1001087 Angle bracket 570114 Drawbar spring 763300 Ball lever...

  • Page 78: Stop Bar

    Stop bar...
  • Page 79 Parts list PÅ D3 Item no. Part no. Description Comments 1007724 Nipple 1008335-1 Lever for ball valve 1009260 Stop bar 109101 Spacer 763300 Ball lever 1007510 Ball valve 1007511 Wheel chock 1007518 05401250 M12 Round washer 022212035 M12 x 35 Steel set bolt 022212055 M12 x 55 Steel set bolt 040412...
  • Page 81 Item no. Part no. Description Comments 776849 Bolt 761614 Flange gasket for gun 778402 Lock nut 776548 O-ring 778475 O-ring 778462 Bolt 778401 Base piece 778461 Gasket 778373 Sealing ring 776253 Ball bearing 778405 Bearing housing 778372 Sealing ring 778400 Brake disc 778371 Brake lining...
  • Page 83 Item no. Part no. Description Comments 778323-017 Retaining ring 776045 Retaining ring 776054 Ball bearing 778326 Spacer pipe 776048 Oil seal ring 778394 Switch lever 776064 777029 Washer 776714 Split pin 778197 Bolt 778282 Shaft 778409 Flat washer 778446 Pipe 778470 Spring 778417...

  • Page 85: Optional Equipment

    Optional equipment...
  • Page 87 Item no. Part no. Description Comments 2010507 Stop for negative pressure 2010508 Over/negative pressure set 2010505 Rear axle assembly Track width 2000 7550LAGD125/WA2 Grease cup system 1008490-1 Brace for support pipe carriage 1013860 Air hose 591197 Swivel angle 1916650202B Sleeve 2010525 Central lubrication main bearings...
  • Page 89 Item no. Part no. Description Comments 1008280-1 A-frame Hydraulics 1008280 A-frame Cable 1008281-2 A-frame for hydraulics 1008281 A-frame 1008288 Hydraulic hose 1008285 Hole plate for hydraulics 761274 Spring 1302100800 Securing pin 8x45 1008283 Drawbar pin A-frame hy- draulic 1302101000 Securing pin 10x45 1008287 Cylinder for A-frame 044010...
  • Page 91 Item no. Part no. Description Comments 121001BP04 Nipple 552026 Sealing ring 1/4 1013814 Tee 1/4 x 1/4 x 1/4 int. 1010976 Nipple straight 1/4 1007531 Tee Ø12 fixed bypass x Ø12 x Ø12 1010979 Nipple straight for manometer 761163-4 Manometer 1220SV12L Adjustable angle Ø12 1007724...
  • Page 93 Item no. Part no. Description Comments 1150700018 ABA Rubber clamp 1007514 Hose carrier S1120 5.5m cable incl. male connector 1008961 Rubber backing for socket 1008962 Rubber backing for socket 022208025 M8x25 Set bolt 1013505 11.25 m Plastic cable 095008020 M8x20 Round head int. hex 050208 M8 Plain washer 034404012...
  • Page 96 A/S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22, DK-7330 BRANDE DENMARK TEL.: +45 97 18 80 66 FAX: +45 97 18 80 40 EMAIL: MAIL@FASTERHOLT.DK www.fasterholt.dk...

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