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FASTERHOLT FM4400H User Manual And Spare Parts Catalogue

Irrigator
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User Manual &
Spare Parts Catalogue
Fasterholt Maskinfabrik A/S
Ejstrupvej 22
7330 Brande
Denmark
Irrigator
FM4400H
(EN) 16-06-2023
Telephone:
+45 97 18 80 66
Telefax:
+45 97 18 80 40
E-mail:
mail@fasterholt.dk
Web:
www.fasterholt.dk

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  • Page 1 User Manual & (EN) 16-06-2023 Spare Parts Catalogue Irrigator FM4400H Fasterholt Maskinfabrik A/S Telephone: +45 97 18 80 66 Ejstrupvej 22 Telefax: +45 97 18 80 40 7330 Brande E-mail: mail@fasterholt.dk Denmark Web: www.fasterholt.dk...

  • Page 2: Table Of Contents

    Contents EU Declaration of Conformity General safety Operating instructions for Fasterholt FM 4400H Product labelling Symbols used in this product Operating instructions Starting the FM4400H Preparing the machine for irrigation Preparing the machine after irrigation Maintenance Preparation for winter Faults on the Irrigator...

  • Page 3: Eu Declaration Of Conformity

    EU Declaration of Conformity EEC Declaration of conformity Manufacture (name and Fasterholt Maskinfabrik A/S address): Adresse: Ejstrupvej 22, CVR: 58 83 28 12 Fasterholt TEL: +45 97 18 80 66 Ort: 7330 Brande FAX: +45 97 18 80 40 Country: Denmark E‑Mail:...

  • Page 4: General Safety

    ― The gun must face out to the side when unwinding the ma- chine. Your new Fasterholt Irrigator is a Danish built machine, but even the ― STAND ASIDE when the gun is operating. best machines only deliver top results when they are properly used ―...

  • Page 5: Product Labelling

    Product labelling Symbols used in this product The following symbols are used in this product and the following documentation. WARNING Indicates a potentially dangerous situation which, if not prevented, could result in death or serious injury. LUBRICATION Indicates lubrication is required as per the service description HUSK efterspænding af hjulbolte...

  • Page 6: Operating Instructions

    Operating instructions Starting the FM4400H Secure the drawbar with the long ground spikes. Lower the drawbar over the hose and release the safety stop so the hose reel runs on the Move the machine to the field in the transport position. When the hose.

  • Page 7: Preparing The Machine After Irrigation

    Check tyre pressure: Rear wheel air pressure: FM 4400H: 2.9 bar Front wheel air pressure: FM4400H: 4.1 bar Check that front and rear drawbars line up. Remember to close the decoupling valve (Lever "1" must be pulled out) and to engage with the coupling lever.

  • Page 8: Preparation For Winter

    NOTE: h. Check that turbine can turn easily. The battery should be charged once a month during the season to maintain full power and extend its useful life. If the machine does not wind up the hose properly, it may be that: a.

  • Page 9: Technical Data

    Technical data Nelson SR 150 is factory-adjusted to Danish conditions and ready to use after the following three steps: Select and install the nozzle size that best suits your application. Performance data for the different sizes are shown in the table below.

  • Page 10: Nelson Sr 150

    200 H (2) Weekly/every 200 H (1)(2) (1) = Which of the two conditions occurs first (2) = 50 Hours in case of hard work H = Hours Contact the Sales Department at Fasterholt Maskinfabrik A/S if there are any questions.
  • Page 11 Functions: Pressure sensor Speed regulator Stop sensor Pre- and Post-irrigation Speed sensor 4 different speeds on sections of the lane Motor 1, regulating motor Clock Motor 2, stop motor Setting the start time Slow start of turbine Stop time is shown on the display Slow opening of inlet Length of hose Water volume + spreading width...
  • Page 12 Short instructions for use Place Machine: Speed 30.0m/h Move machine to a new lane. Display shows start and stop time. Dose 22 mm Pull hose out to end of the lane. (e.g. 250 m) Time 7:28 STOP 7:28 STATUS STOP Sensor Select Speed: Speed 30.0m/h...
  • Page 13 General instructions for use Standard display SPEED 30.0m/h DOSE 22 mm TIME 7:28 STOP 7:28 STATUS Running Standard display, ZONE irrigation is selected. ZONE 1 30.0m/h DOSE 22 mm TIME 7:56 STOP 17:16 STATUS Running DISTANCE 123m Press the MENU key 1 time to display menu 2 DOSE 12.8V CHARGE ON...
  • Page 14 Standard menu: SPEED 30.0m/h DOSE 22 mm TIME 14:10 STOP 7:28 STATUS Running SPEED Speed. Can be changed at any time during irrigation using the “+” and “-” keys. ZONE Current zone 1...4, with corresponding speed. The speed cannot be changed. (Zone active) DOSE The dose is calculated from the speed and constants and shows the current number of mm for irriga- tion.
  • Page 15 MENU 3 PRESS SENSOR STOP SENSOR SPEED. SENSOR MOT1 0.0 A MOT2 1.8A PRESSURE SENSOR Shows that the pressure is high when block is lit. The machine can only move when the pressure is high. If no pres- sure sensor is fitted (machine data 14 = 0), the machine will move regardless of pressure status. The machine can be fitted with analogue pressure sensors.
  • Page 16 MENU 4 ACTUAL SPEED 22m/h START 0:00 STOP 7:43 WORKING HOURS 123t CURR. SPEED Shows the current speed. That is, the speed at which the machine is moving now. This can be used to find how fast the machine can move. The current speed may differ slightly from the set speed, especially at the start. This does not matter, as regulation ensures that the average speed within 10 metres is correct.
  • Page 17 MENU 5 SIGNAL 23 NETWORK HOME +45123456 +45123456 SIGNAL GSM signal strength. NETWORK GSM network First number on “SMS” list. Second number on “SMS” list. See GSM chapter for details. START: The turbine can only start if the magnet is aligned with the end stop sensor (or end stop sensors). See menu 3 for control of the STOP SENSOR.
  • Page 18 PRE-IRRIGATION: If pre-irrigation is required, press the PRE- key. The pre-irrigation time is calculated as 8 x the time to move 1 m at the current speed. The constant can be changed individually for pre- and post-irrigation. (See constants). If pre-irrigation is selected, the machine will move forward approx.
  • Page 19 STATUS Status messages in display **RUNNING** Machine has not been started, anyway speed pulses is received and it is trying to maintain the speed requested. RUNNING: The machine is irrigating, and everything is working properly. LOW PRESSURE: Water pressure is below pressure switch treshold. Machine acts depending on Machine data. STARTING: Operator has pressed START key, and start sequens is in process.
  • Page 20 There are a variety of constants that can be modified by the user. These constants will be stored for many years, even if the battery is removed. Programming procedure: Adjust the speed to 11.1 m/h to access the constants. Press the PROG key 3 times in quick succession to access and change the constants. Press the PROG key again to count forward to the constant you wish to change.
  • Page 21 FM4300 & FM4300H = 73.5 mm (2 magnets) FM4300 & FM4300H = 38.8 mm (4 magnets) FM4400 & FM4400H = 46.2 mm (4 magnets) Old Rear axle assembly FM4400 & FM4400H = 46.0 mm (4 magnets) New Rear axle assembly FM4500 &...
  • Page 22 Cons Note Fact. Min. Max. Description Adj. Value Value Analog Pressure gauge 0 = Digital Switch 1 = Analog Pressure gauge - Display units [BAR] 2 = Analog Pressure gauge - Display units [PSI] 0.50 0.10 Voltage Offset [V] 0.20 0.05 Voltage gain [V] 25.0...
  • Page 23 Program Rain can be set to 2 different types of sensors. See Machine Data #16 Sensor One is a round sensor with 4 built-in sensors and can only be used for rollers with 1 magnet. When the battery is connected, the display shows the following for 2 seconds: VERSION n.n0.
  • Page 24 Troubleshooting: The turbine does not start when the START key is pressed. Answer: The magnet at the stop sensor is not in position or the sensor or sensor cable is damaged. Stop sensor: The mark must be on when the magnet is in position and off when the magnet is removed. See Menu 3. A damaged cable can be assembled in an epoxy moulded assembly or with shrinkable tubing and glue.
  • Page 25 Combining the various constants: The machine will always be able to run with the factory-set constants. However, there will be different conditions from farm to farm and from machine to machine. Many requests can be met by changing the constants. Slow start-up of turbine.
  • Page 26 GSM-2G Functions Modem Easy installation on PR10-12 • Dual band 850/900/1800/1900 MHz Low power consumption • GPRS multi slot class 12/10 Total 10 mA consumption, PR10-12 and GSM-2G • GPRS mobile station class B Visible status LED • Compliant to GSM phase 2/2+ Class 4 (2 W @850/900 MHz) Supplied with Class 1 (1 W @1800/1900MHz)
  • Page 27 GSM-2G is a GSM modem made for PR10-12. The machine can be started, stopped or queried about status by sending an SMS. Commands Start Starts the machine. Stop Stops the machine Speed ## Set the desired speed 3 to 400 m/h Status Returns the current machine status.
  • Page 28 How to start the system: Disconnect the battery fromthe electronics. Insert the SIM card in a regular mobile phone and change the pin code to 1111. Try sending and receiving an SMS to see whether the SIM and account work as intended. Note that SIM card MUST support 2G.
  • Page 29 Modem has LED to indicate status. Green Switched off - Searching the network Flashes quickly - No SIM card in modem - Incorrect PIN code - No GSM network available STANDBY (registered on network) Flashes slowly Connection(TALKING) When an SMS is received, the display shows: Receiving Receiving an SMS, sender’s phone number and 40 characters of +45123456...

  • Page 30: Guarantee And Complaints

    Fasterholt Maskinfabrik A/S at the latest 14 days after the complaint was made for the purpose of crediting. Only when we have received all necessary material will a warranty case be created. If the part is too large to send, Fasterholt Maskinfabrik must be contacted for another agreement.

  • Page 32: Spare Parts

    Spare parts...
  • Page 33 Item No. Part No. Description Comments 1010107-3 Front hose guide 1761026 Shaft 761025 Shaft 761023 Support roller 5/4 170 mm 1761024 Support roller 5/4 1008210 Bracket for steering wheel 1008218 Shaft 761273 Shaft 115 mm 2001255 Shaft 185 mm 761272 Support roller 5/4 50 mm 2001254 Support roller 5/4 120 mm...
  • Page 35 Item No. Part No. Description Comments 1007803 Cable Ø5x3500 mm 1008203 Spring 1007812 Cable Ø5 x 7700 mm 761012-1 Cable thimbles 761013-1 Cable lock 095010020 M10 x 20 Round head 763916 M16 Riplock B1 & B5 & B2 050316 M16 Plain washer 040416 M16 Steel nut B1 &...

  • Page 37: Front Axle

    Item No. Part No. Description Comments 1007625 Front axle 1600 mm 1008101 Bushing 1009186 Bushing for spindle 1009187 Pressure bearing 761286 Grease nipple 761286-2 Cap for lubrication nipple 1008102 Bushing 1007629 Shaft for front axle 1008195 Stop ring 1009183 Spindle comp with Hub 030012100 M12x100 Int.

  • Page 39: Cross Track Shaft

    Item No. Part No. Description Comments 1001290 Sprocket 3/4 18T Ø100 Hose 1761290 Sprocket 3/4 15T Ø110 Hose 1008530 Chain for cross track 2003806 Cross track shaft Ø100 2003807 Cross track shaft Ø110 761289-1 Bearing 022216050 M16 x 50 Set bolt 022212030 M12 x 30 Set bolt 2003468-1...
  • Page 41 Item No. Part No. Description Comments 1008480 Frame for carriage hose guides 1008207 Bushing 1008490 Brace for carriage 763912 M12 Riplock 044012 M12 Lock nut 095012035 M12 x 35 Int. hex 040416 M16 Steel nut 763916 M16 Riplock 761023 Support roller with bearings 761025 Shaft...
  • Page 43 Item No. Part No. Description Comments 022210030 M10 x 30 Set bolt 050310 M10 Plain washer 761113-2 Coupling lever 1550041270 Chain 250 mm 1009341 Toolbox 1001255 Ground spike 50 cm 1010115 Ground spike 73 cm 1007803 Cable 3.5 m 1008203 Spring 1009275 Arm for brake...
  • Page 44 Description Comments Description Comments M6 x 12 Int. hex M6 x 12 Int. hex M6 Plain washer M6 Plain washer M6 Lock nut M6 Lock nut Door holder Door holder M6 x 25 M6 x 25 Description Comments Description Comments M6 x 12 Int.
  • Page 45 Item No. Part No. Description Comments 2003084 Side guard RB 2003092 Side guard LF 2002965 Side guard RF 2003093 Side guard LB 2003473 Edge profile 2003118 Edge profile 2003129-1 Left Hinge 2003128-1 Right Hinge 2003088 Edge profile 2003386 Edge profile 2003127-1 Hinge 2003121...
  • Page 47 Item No. Part No. Description Comments 2013721 Side guard right 2013719 Side guard right 2013718 Side guard right 2013722 Side guard right 2013811 Side guard right 2013800 Side guard right 2014846 Reflex 2013796 Hinge for door right 2013812 Hinge for door right 2013810 Side guard right 2013726...
  • Page 48 10 11...
  • Page 49 Item No. Part No. Description Comments E1091 Electric brake 1008260 Locking pawl 1013900 Drive set 1008260-10 Loose part for locking pawl 761286 Grease nipple 050310 M10 Plain washer 022210080 M10 x 80 Set bolt 763300 Ball lever 570114 Spring 1008260-11 Lock for locking pawl 044010 M10 Lock nut...
  • Page 51 Item No. Part No. Description Comments 000090402 Angle 1/4 1010978 Nipple 012120402 Nipple pipe 1/4 1013930 Piston motor 030512130 M12 x 130 int. hex 056212 Spring washer 1013910 Gear for piston motor 021012050 M12 x 50 Steel bolt 1010700 Bracket for hose drum drive 763912 M12 Riplock 040412...
  • Page 53 M20 Plain washer 2001477 Flange for drive 2003382 Lock washer 2003334 Inlet pipe for hose drum Ø100 2003355 Inlet pipe for hose drum Ø110 2003150 Hose drum FM4400H Back pressure valve 5 bar 1013965 1010972 Plug 1013940 Alu block 1007724 Nipple 1008622...
  • Page 54 762080 Solpanel sæt 762080 stykliste...

  • Page 55: Turbine

    Item No. Part No. Description Comments 2001491 Angle bracket 762080 Solar panel set 14050043 Rubber ring HK 108 1009290 HK 108 Ball 14050013 HK 108 Locking ring 16050210 Soft hose no. per running metre 900 mm 16200726 Hose clamp 1009120 Suspension for turbine 761276 Bearing...
  • Page 57 Item No. Part No. Description Comments 1007545 Pressostat 1013834 Nipple sleeve 1/4x1/8 1013819 Nipple with union nut 1/4x1/4 1007030 Spreader for low pressure 1007098 Blind flange 631112 Gasket 1009295 Head with pipe and flange 1102138 Sealing ring 1001095 Sealing ring 1007250 Butterfly valve 1007230...
  • Page 61 Item No. Part No. Description Comments 095906 M6 Lock nut 096506035 M6 x 35 Support bolt Pinol 13000086 Upper flange turbine for top pipe 195211 O-ring Cover seal 195001 Turbine housing 195010 Ball valve 096012 M12 Nut 096112 M12 Spring washer 195031 Impeller P195201...
  • Page 63 Item No. Part No. Description Comments 631109 Flange gasket 522085 Flange gasket 631955 Flange gasket 1005753 Filter 021008045 M8 x 45 Steel bolt 021010095 M10 x 95 Steel bolt 022210040 M10 x 40 Steel set bolt B1 & B3 040408 M8 Steel nut B2 &...
  • Page 65 Item No. Part No. Description Comments 1007230 Comp Motor valve 1007175 End plug for motor valve 022206016 M6 x 16 Steel set bolt 1007171 Motor housing for motor valve 1007250 Butterfly valve 022208030 M8 x 30 Steel set bolt 1007180 Motor for valve 040408 M8 Steel nut...
  • Page 67 Item No. Part No. Description Comments 1007770 Pipe bracket 1007785 Plastic pipe for cables 2003929 Spring 2006901 Miswinder 1007812 Cable Ø5 x 7600 mm 801711 Plastic plug 801710 Oil coupling 1007538 Nipple 552025 Sealing ring 552024 Ø20 mm Gasket 1007724 Nipple 1010755 2-way ball valve...
  • Page 69 Item No. Part No. Description Comments 1008966 Warning triangle 1008250 Rear drawbar Comp 1008101 Bushing 895630 Support ring 1 mm 1008198 Spacer washer 2 mm 1008195 Stop ring 1008585 Cylinder for forced steering 1008585-1 Gasket set for cylinder 022210080 M10 x 80 Steel set bolt 761286-2 Lubrication cap 761286...

  • Page 71: Rear Drawbar

    Item No. Part No. Description Comments 1009150 Rear drawbar 761274 Drawbar spring 2004055-1 Release arm 680009 Rubber grip 1009250 Lever for decoupling 2004913 Holder for stop wedge 2004912 Stop wedge 1010750 Ball valve for dual pump 1007724 Nipple 1008622 Angle 1007514 Hose carrier 1007510...

  • Page 75: Rear Axle Assembly

    Item No. Part No. Description Comments 1009491 Rear axle assembly 2002813 Dipstick 1009285 Tube 2003554-1 Bracket for rear axle assembly 1007786 Rear wheel Comp Left 1007786-2 Rear wheel Comp Right 1007787 1008715 Hose 1008710 Tyres 044020 M20 Lock nut 021020220 M20 x 220 Steel bolt 763908 M8 Riplock...
  • Page 77 Item No. Part No. Description Comments 1009215 Hub for magnet 1007571 Magnet 1009216 Support bearing 763570 M12 x 25 Unbraco bolt 1009220 Coupling hub 1009227 Compression spring 1009225 Shift sleeve 1009235 Shaft 1009203 Bushing shaft 033006008 M6x8 Int. hex 1009245 Shift arm 641625 1009240...
  • Page 79 Item No. Part No. Description Comments 1009500 Gear comp 1009504 Retaining ring 95 mm 1009505 Sealing ring Ø60/95x10 1009506 Hollow shaft Ø40 1009507 Retaining ring 62 mm 1009508 Cover Ø62 1009509 Shaft/Gear 1009510 Bolt with int. Hex M8 x 20 1009511 Washer 1009512...
  • Page 81 Item No. Part No. Description Comments 1009532 Shaft FM4400 1009533 Shims 0.3 mm Ø94 Ext. 1009534 Shims 0.5 mm Ø89.5 Ext. 1009535 Shims 0.35 mm Ø95 Ext. 1009536 Shims 0.2 mm Ø94 Ext. 1009537 Shims 1 mm Ø94.5 Ext. 1009539 Crown wheel differential 1009540 Pinion differential...
  • Page 82 Side 1-2...
  • Page 83 Item No. Part No. Description Comments 1010987 Hose 3/8 x 2800 mm 1008612 Hose 3/8 x 600 mm 1008601 Hose 3/8 x 1600 mm 556010 Hose 3/8 x 4000 mm 1010981 Hose 1/4 x 1230 mm...
  • Page 84 Side 2-2...
  • Page 85 Item No. Part No. Description Comments 1008601 Hose 3/8 x 1600 mm 1008605 Hose 1/2 x 750 mm 1008614 Hose 3/8 x 4900 mm 1007515 Hose 3/8 x 750 mm 1008610 Hose 3/8 x 400 mm 1008609 Hose 3/8 x 1200 mm 1008600 Hose 3/8 x 1050 mm 1007724...
  • Page 87 Item No. Part No. Description Comments 1013825 Nipple 552026 Sealing ring 1/4 1013814 Tee 1/4 x 1/4 x 1/4 int. 1010976 Nipple straight 1/4 1007531 Tee Ø12 Fixed bypass X Ø12 x Ø12 1010979 Nipple straight for manometer 761163-4 Manometer 1008622 Adjustable angle Ø12 1007724...

  • Page 89: Gun

    Item No. Part No. Description Comments 1007655 Gun pipe 1009120 Suspension for turbine 040412 M12 Steel nut B3 & B2 763912 M12 Riplock B3 & B2 022212035 M12 x 35 Set bolt B3 & B2 16200730 Hose clamp 16050210 Hose 500 mm 761614 Flange gasket 770145...
  • Page 91 Item No. Part No. Description Comments 776849 Bolt 761614 Flange gasket for gun 778402 Lock nut 776548 O-ring 778475 O-ring 778462 Bolt 778401 Base piece 778461 Gasket 778373 Sealing ring 776253 Ball bearing 778405 Bearing housing 778372 Sealing ring 778400 Brake disc 778371 Brake lining...
  • Page 93 Item No. Part No. Description Comments 778323-017 Retaining ring 776045 Retaining ring 776054 Ball bearing 778326 Spacer pipe 776048 Oil seal ring 778394 Switch lever 776064 777029 Washer 776714 Split pin 778197 Bolt 778282 Shaft 778409 Flat washer 778446 Pipe 778470 Spring 778417...
  • Page 95 Item No. Part No. Description Comments 1008280-4 A-frame Hydraulics Category 3 1008280-3 A-frame Hydraulics Category 2 1008280-5 A-frame Cable Category 2 1008280-6 A-frame Cable Category 3 2013387 A-frame Category 3 2014300 A-frame Category 2 801711 Plastic plug for male coupling 1008288 Hydraulic hose for A-frame 121001BP04...
  • Page 96 A/S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22, DK-7330 BRANDE DENMARK TEL.: +45 97 18 80 66 FAX: +45 97 18 80 40 E-MAIL: MAIL@FASTERHOLT.DK www.fasterholt.dk...

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Fm4900h

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