Related Manuals for Volkswagen VAS 671 001
Summary of Contents for Volkswagen VAS 671 001
- Page 1 Operating manual A d a p t e r c a b l e s e t V A S 6 7 1 0 0 1 32.VW.2210.1599_BA_V01_EN VAS 671 001...
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Page 2: Legal Notice
Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly accessible sources, such as the Internet. CAD product images and product photos are provided by the manufacturer. Images showing the product in use are provided with a reference to the source. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 3: Table Of Contents
Detaching the plug connections Detaching the high-voltage plug connection Detaching the plug connection for the diagnostic cable (21-pin) 21 Detaching the plug connection for the diagnostic cable (14-pin) 21 Cleaning Storage Disposal Maintenance HELP Warranty Customer service 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 4: Introduction
With experience in both software and hardware development, Stodia GmbH is your dependable partner at every production stage, from prototyping to series production. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 5: Safety
This operating manual is only valid for the following product: Item number 22101599 Designation Adapter cable set VAS 671 001 Warning levels This chapter provides information about the warning levels used in this operating manual. DANGER Failure to observe the safety instructions WILL result in death or serious injury! -
Page 6: Intended Use
Qualification according to DGUV 200-005 level 2 or higher, or equivalent • Specifications from the vehicle manufacturer and/or the operator. At all times while using the product, staff must wear the personal protective equipment prescribed by the vehicle manufacturer for work on high-voltage systems. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 7: Duties Of The Operator
Furthermore, the operator is responsible for ensuring the following: • All the adapter cable set components are always in perfect working order. • The regular inspection periods for all the adapter cable set components are observed and logged. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 8: Product Description
Diagnostic cable, 21-pin (for Volkswagen e-Golf) (VAS 671001/3) Diagnostic cable, 14-pin (for Volkswagen e-Up!) (VAS 671001/2) Ground cable (VAS 671001/4) Pilot line bypass plug for Volkswagen e-Up! (VAS 671001/5) Pilot line bypass plug for Volkswagen e-Golf (VAS 671001/6) Hook and loop strap (VAS 671001/8) USB stick with operating manual 32.VW.2210.1599_BA_V01_EN... -
Page 9: Design
EN | Product description Design High-voltage test adapter VAS 671001/1 Product design: Plug Socket Diagnostic cable, 14-pin VAS671001/2 Product design: Plug, 14-pin Socket, 14-pin 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 10: Diagnostic Cable, 21-Pin
The disposal instructions prohibit disposal of the product with household waste. Always dispose of the product in accordance with all local disposal regulations. The CE marking certifies that the product complies with all applicable European regulations and has been subjected to the prescribed conformity assessment procedure. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 11: Technical Data
~ 180 mm/125 mm/50 mm Cable length 5000 mm Diagnostic cable, 14-pin VAS 671001/2 Rated data Values Manufacturer number 22102051 Maximum rated voltage 48 VDC Maximum rated current Weight ~ 500 g Cable length 5000 mm 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 12: Diagnostic Cable, 21-Pin
Max. 2000 m No limitation level Humidity Max. 80% up to 31 °C, Max. 85% decreasing linearly to 50% at 40 °C. Pollution rating Condensation Not permitted. Maximum permissible relative humidity: 60% in environments with corrosive gas/air. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 13: Wiring Diagram
EN | Product description Wiring diagram High-voltage test adapter VAS 671001/1 Ground cable VAS 671001/4 Diagnostic cable, 14-pin VAS 671001/2 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 14: Diagnostic Cable, 21-Pin
EN | Product description Diagnostic cable, 21-pin VAS 671001/3 Bypass plug VAS 671001/5, VAS 671001/6 The wiring diagram is identical for all bypass plugs. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 15: Operation
The image below simply illustrates the principle and is suitable for all applications scenarios. Connect the components in the following order: Connect the ground cable Connect the diagnostic cable Bypass the pilot line Connect the high-voltage test adapter Secure the cables with a hook and loop strap 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 16: Connecting The Ground Cable
Observe the screw tightening torques specified by the vehicle manufacturer. Connect the ground cable to the vehicle body at the point specified in the guided fault finding. Observe the screw tightening torques specified by the vehicle manufacturer. You can now connect the diagnostic cable. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 17: Connecting The Diagnostic Cable
Connect the diagnostic cable socket to the plug of the battery management system for the traction battery. Connect the plug of the diagnostic cable to the socket on the vehicle. Twist the socket housing to lock the plug connection. You can now bypass the pilot line. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 18: Bypassing The Pilot Lines
Plug the bypass plug into the high-voltage plug for the connection to be bypassed (vehicle model: Volkswagen e-Up!). Plug the bypass plug into the high-voltage socket for the connection to be bypassed (vehicle model: Volkswagen e-Golf). While connecting the bypass plug, ensure that it is aligned correctly. The pilot line is bypassed. ... -
Page 19: Connecting The High-Voltage Test Adapter
Press the end of the hook and loop strap together with its opposite side. You have secured the cables. You can now perform measurements in accordance with the guided fault finding. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 20: Detaching The Plug Connections
Make sure that the lever (red) is pulled out. Push in and hold the locking mechanism (gray). Swivel the clip (black) upward. This motion pushes the plug connection apart. The plug connection is now detached. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 21: Detaching The Plug Connection For The Diagnostic Cable (21-Pin)
Detaching the plug connection for the diagnostic cable (14-pin) The plug connections have an automatic locking mechanism. To detach a plug connection: Push in and hold the locking mechanism. Pull the plug connection apart. The plug connection is now detached. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 22: Cleaning
Observe the safety instructions! National and local requirements for regular testing must be observed! Test the product for proper function at intervals of no more than 24 months. Contact the manufacturer to have a professional function test performed. 32.VW.2210.1599_BA_V01_EN VAS 671 001... -
Page 23: Help
Always include the item number and, if available, the serial number with any product queries. Both numbers are found on the product. Stodia GmbH Im Freitagsmoor 45 38518 Gifhorn, Germany Phone: +49 (0) 5373 – 92197-0 Fax: +49 (0) 5373 – 92197-88 service@stodia.de www.stodia.de 32.VW.2210.1599_BA_V01_EN VAS 671 001... - Page 24 Volkswagen Aktiengesellschaft K-GVO-LW Group After Sales – Group Service Literature and Systems Repair Shop Equipment PO box 011/4915 38442 Wolfsburg, Germany For internal use only Subject to technical changes Version 06/2022 32.VW.2210.1599_BA_V01_EN VAS 671 001...
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