Volkswagen VAS 6558A/41 Operating Manual
Volkswagen VAS 6558A/41 Operating Manual

Volkswagen VAS 6558A/41 Operating Manual

High-voltage measurement adapter

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Operating manual
H i g h - v o lt a g e m e a s u r e m e n t a d a p t er V A S 6 5 5 8 A / 4 1
11.VW.2210.2646_BA_V01_EN
VAS 6558A/41
1

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Summary of Contents for Volkswagen VAS 6558A/41

  • Page 1 H i g h - v o lt a g e m e a s u r e m e n t a d a p t er V A S 6 5 5 8 A / 4 1 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 2: Legal Notice

    Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly accessible sources, such as the Internet. CAD product images and product photos are provided by the manufacturer. Images showing the product in use are provided with a reference to the source. 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 3: Table Of Contents

    Intended use Requirements for the target group Duties of the operator PRODUCT DESCRIPTION Scope of delivery Design Symbols and connections Battery interface connection area Wiring diagram Technical data OPERATION Startup Cleaning Storage Disposal Maintenance HELP Warranty Customer service 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 4: Introduction

    With extensive experience in software and hardware development, CAR-connect is your dependable partner at every production stage, from prototyping to series production. CAR-connect GmbH – Experience, Expertise and Innovation – MADE IN GERMANY 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 5: Safety

    This operating manual is only valid for the following product: Item number 22102646 Designation High-voltage measurement adapter VAS 6558A/41 Warning levels This chapter provides information about the warning levels used in this operating manual. DANGER Failure to observe the safety instructions WILL result in death or serious injury!
  • Page 6: Important Safety Instructions

    Defective and damaged products cannot guarantee protection against electrical voltage! • Do not let the product come into contact with chemicals! • Replace a defective or damaged product immediately! • Never attempt to repair or tamper with the product! 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 7: Intended Use

    The product is equipped with safety resistors and is suitable for insulation resistance measurements on high-voltage batteries. In this operating manual, vehicle manufacturers are exclusively defined as vehicle manufacturers in the Volkswagen Group. Any use beyond what is listed here is prohibited. Requirements for the target group...
  • Page 8: Product Description

    Immediately check the condition of the product and the completeness of the delivery. If anything is missing or defective, please contact the manufacturer immediately. (1) High-voltage measurement adapter (2) USB stick with operating manual Design Product design: (1) Connection area for battery interface (2) Test sockets (see wiring diagram) 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 9: Symbols And Connections

    Electrical hazard! Read the operating manual! Serial number of the product Manufacturer part number Protection class II Disposal instruction Mark of conformity Vehicle manufacturer’s certification mark Measurement category according to IEC 61010-31 Schematic wiring diagram (see wiring diagram) 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 10: Battery Interface Connection Area

    The product has a connection area for the battery interface. Separate test sockets are assigned to this connection area. Battery interface connection area Connection area for battery interface The sockets are connected to the following test sockets: Connector Function 1(-) - socket 2 (+) - socket 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 11: Wiring Diagram

    Max. 2000 m No limitation Humidity Max. 80 % up to 31° C, Max. 85 % decreasing linearly to 50 % at 40° C Condensation not permitted. Maximum permissible relative humidity: 60 % in environments with corrosive gas/air. 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 12: Operation

    Product components may produce sparks and electric arcs. • Never disconnect high-voltage plug connections while under load! • Do not use the product in potentially explosive atmospheres! • Ensure that the product is at least 50 cm above the ground during operation! 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 13: Startup

    2. Connect the battery interface to the connection area for the battery interface. 3. Connect the high-voltage measurement module to the test sockets according to the guided fault finding.  You can now perform measurements in accordance with the guided fault finding. 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 14: Cleaning

    Observe the safety instructions! National and local requirements for regular testing must be observed! Test the product for proper function at intervals of no more than 24 months. Contact the manufacturer to have a professional function test performed. 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 15: Help

    Always include the serial number with any product queries. This number is found on the product. CAR-connect GmbH Am Egelingsberg 8 38542 Leiferde, Germany Phone: +49 (0) 5373 – 92197-0 Fax: +49 (0) 5373 – 92197-88 service@car-connect.cc www.car-connect.cc 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...
  • Page 16 Volkswagen Aktiengesellschaft K-GVO-LW Group After Sales – Group Service Literature and Systems Repair Shop Equipment PO box 011/4915 38442 Wolfsburg, Germany For internal use only Subject to technical changes Edition 10 / 2020 11.VW.2210.2646_BA_V01_EN VAS 6558A/41...

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