Oshkosh Corporation JLG H800AJ Operation And Safety Manual
  1. Manuals
  2. Brands
  3. Oshkosh Corporation Manuals
  4. Boom Lifts
  5. JLG H800AJ
  6. Operation and safety manual

Oshkosh Corporation JLG H800AJ Operation And Safety Manual

Hide thumbs Also See for JLG H800AJ:
Table of Contents

Advertisement

Quick Links

Download this manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
H800AJ
PVC 2001
AS/NZS
ANSI
31215042
November 27, 2019 - Rev A
®

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JLG H800AJ and is the answer not in the manual?

Questions and answers

Related Manuals for Oshkosh Corporation JLG H800AJ

Summary of Contents for Oshkosh Corporation JLG H800AJ

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model H800AJ PVC 2001 AS/NZS ANSI 31215042 November 27, 2019 - Rev A ®...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var- ious compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 6 FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG • Accident Reporting • Standards and Regulations Compliance Information INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA- • Product Safety Publica- TION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR tions •...
  • Page 7 FOREWORD REVISION LOG Original Issue A - November 27, 2019 31215042...

  • Page 8: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS FUNCTION CHECK........2-9 SkyGuard Function Test.
  • Page 9 TABLE OF CONTENTS TRAVELING (DRIVING) ....... 4-12 SECTION - 5 - EMERGENCY PROCEDURES Traveling Forward and Reverse .
  • Page 10 TABLE OF CONTENTS Preparation and Inspection ..... . 6-10 Operation ........6-10 SOFT TOUCH.
  • Page 11 TABLE OF CONTENTS 31215042...
  • Page 12 LIST OF FIGURES 2-1. Basic Nomenclature........2-4 4-15.
  • Page 13 LIST OF TABLES Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .
  • Page 14 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 15: Section 1. Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR safe machine usage and maintenance.

  • Page 16: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Workplace Inspection • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including • Precautions to avoid all hazards in the work area must be recognition and avoiding hazards associated with their opera- taken by the user before and during operation of the machine.

  • Page 17: Machine Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection OPERATION • Do not operate this machine until the inspections and func- General tional checks as specified in Section 2 of this manual have been performed. • Machine operation requires your full attention. Bring the machine to a full stop before using any device, i.e.

  • Page 18: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal •...

  • Page 19: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 20: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 21: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS • Before driving on floors, bridges, trucks, and other surfaces, • Wind speed can be significantly greater at height than at ground level. check allowable capacity of the surfaces. • Never exceed the maximum platform capacity as specified on •...

  • Page 23: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 24: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 25: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 26: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to help MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT- TEN PERMISSION FROM THE MANUFACTURER.
  • Page 27 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 28: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 29: Operator Responsibility

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Operator Responsibility Operating characteristics and limitations; Features and devices; The operator must be instructed they have the responsibility and Accessories and optional equipment. authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site.

  • Page 30: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Primary Service Type Frequency Reference Responsibility Qualification Pre-Start Inspection Before using each day; or User or Operator User or Operator Operation and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection (See Before each sale, lease, or rental delivery.

  • Page 31: Basic Nomenclature

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Chassis 2. Ground Console 3. Tower Lift Cylinder 4. Upright Level Cylinder 5. Upright 12 20 6. Main Boom Lift Cylinder 7. Master Cylinder 8. Main Boom Base Section 9. Main Boom Fly Section 10.

  • Page 32: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Operation and Safety Manuals – Make sure a copy of the Operation and Safety Manual, AEM Safety Manual (ANSI The Pre-Start Inspection should include each of the following: markets only), and ANSI Manual of Responsibilities (ANSI markets only) is enclosed in the weather resistant storage Cleanliness –...
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Platform Gate – Keep gate and surrounding area clean and unobstructed. Verify the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/exiting the platform and loading/unloading mate- rials.

  • Page 34: Daily Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION O AC 03100 Figure 2-2. Daily Walk-Around Inspection 31215042...

  • Page 35: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure Begin the Walk-Around Inspection at Item 1, as noted on the dia- and legible, control markings legible. gram.

  • Page 36: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Engine Battery - Proper electrolyte levels; cables tight, no visible damage or corrosion. TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL Ground Control Console - Switches and levers return to neu- SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- tral when activated and released, decals/placards secure and...

  • Page 37: Tower Boom Vertical Limit Switch

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Test the tower boom assembly sequencing as follows: a. Place machine on level ground with the tower boom DISCONTINUE OPERATION IF PLUNGER IS NOT FULLY EXTENDED assembly in the stowed position. Identify the tower boom vertical limit switch adjacent to the tower lift cyl- b.

  • Page 38: Tower Boom Horizontal Limit Switch

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION d. Raise the tower base boom to full height. Extend the tower fly boom a few feet. Check that the plunger on the tower boom horizontal limit switch at the end of the tower base boom section is fully extended.
  • Page 39 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2-12 31215042...
  • Page 40 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 31215042 2-13...

  • Page 41: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Swing the boom over either of the rear tires and ensure that e. Attempt to lower the tower base boom while the tower the Drive Orientation indicator illuminates and that the fly boom is extended.
  • Page 42 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Once the sensor has been activated, verify the following conditions: a. Telescope out function stops and telescope in function operates for a short duration. b. The horn sounds. c. If equipped with a SkyGuard beacon, the beacon illumi- nates.

  • Page 43: Oscillating Axle Lockout Test (If Equipped)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OSCILLATING AXLE LOCKOUT TEST Carefully activate Swing control lever and return boom to (IF EQUIPPED stowed position (centered between drive wheels). When boom reaches center, stowed position, lockout cylinders should release and allow wheel to rest on ground, it may be LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COM- necessary to activate Drive to release cylinders.
  • Page 44 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 45: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 46: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Balance Indicator 2. Charger Status 3. Platform Rotate 4. Platform Leveling Override 5. Jib 6. Engine Start/Electric Mode 7. Power/Emergency Stop 8. Display Gauge 9. Platform/Ground Select 10. Machine Safety System Override (MSSO) (CE Only) 11.

  • Page 47: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Console See Figure 3-1., Ground Control Console. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. Battery Balance Indicator The Battery Balance Indicator displays the state of charge balance of the bat-...
  • Page 48 SECTION 3 - MACHINE CONTROLS AND INDICATORS charging is complete. There is one set of LEDs for each bat- tery charger. ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL.
  • Page 49 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When Glow Plug Indicator is lighted (Yellow), wait until light NOTE: When the Platform/Ground Select Switch is in the goes out before cranking engine. center position, power is shut off to the controls at both operating consoles.
  • Page 50 SECTION 3 - MACHINE CONTROLS AND INDICATORS Swing Control Provides 360 degrees continuous WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL AROUND OR turntable rotation. UNDER PLATFORM. Main Boom Lift Control Provides raising and lowering of the Tower Lift main boom.

  • Page 51: Ground Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 100% O AC 03110 1. Battery Level Gauge 4. System Distress 7. Generator 10. Platform Overload 2. Battery Charge 5. Drive Steer Disable 8. Glow Plugs 11. Engine Error 3. Low Fuel 6. Capacity Zone Indicator 9.

  • Page 52: Ground Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel System Distress Indicator The light indicates that the JLG Control System (See Figure 3-2., Ground Control Indicator Panel) has detected an abnormal condition and a Diag- nostic Trouble Code has been set in the system memory. Battery Charge Level Indicator 100% Refer to the Service Manual for instructions concerning the...
  • Page 53 SECTION 3 - MACHINE CONTROLS AND INDICATORS AC Generator Indicator Indicates the generator is in operation. IF THE UPRIGHT IS OUT OF ALIGNMENT WITH THE PLATFORM RAISED, LOWER THE MAIN BOOM AND TELESCOPE OUT UNTIL THE PLATFORM REACHES THE GROUND. THE TOWER BOOM DOWN FUNCTION IS CUT OUT IN THIS CONDITION.

  • Page 54: Ground Control Console Display Gauge

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Console Display Gauge (See Figure 3-6., Ground Control Console Display Gauge) The Display Gauge shows engine hours, fuel level (if applicable), and Diagnostic Trouble Codes (DTCs) from both the JLG Control System and the engine control system.

  • Page 55: Diagnostic Screen

    SECTION 3 - MACHINE CONTROLS AND INDICATORS The Diagnostic Screen will show active and inactive faults from The Engine Diagnostics Screen will show SPN (Suspect Parameter the JLG Control System on the screen. An asterisk (*) will be dis- Number), FMI (Failure Mode Identifier), and Occurrence count played to show active faults.

  • Page 56: Ground Control Console Display Gauge

    SECTION 3 - MACHINE CONTROLS AND INDICATORS INDICATOR LAMP BATTERY LEVEL ENGINE HOURS NAVIGATE FORWARD ARROW NAVIGATE BACK ARROW NAVIGATION BUTTONS Figure 3-6. Ground Control Console Display Gauge 3-12 31215042...

  • Page 57: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1702676-B 1001222709 B 1702567 A 1702938 100 1 1 4443 3 A 12 11 1. Drive Speed / Torque Select 6. Drive Orientation Override 10. Jib 14. Soft Touch/SkyGuard Indicator 11. Soft Touch/SkyGuard Override 15.

  • Page 58: Platform Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Console ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF (See Figure 3-7.) THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Platform Leveling Override TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE...
  • Page 59 SECTION 3 - MACHINE CONTROLS AND INDICATORS Engine Start/Mode Select NOTE: To operate the Drive joystick, pull up on the locking ring below the handle. When pushed forward, the switch energizes the starter motor to start the engine. The NOTE: middle position selects Hybrid Mode.
  • Page 60 SECTION 3 - MACHINE CONTROLS AND INDICATORS Tower Telescope Provides for raising or lowering of the jib. Provides for extending and retracting of the tower boom. Tower Telescope must be fully retracted before operating Tower Lift. (Tower Soft Touch/SkyGuard Override Switch Telescope should not function when Tower Lift is not fully elevated up).
  • Page 61 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Rotate Provides rotation of the platform. Main Lift/Swing Controller Function Speed Control Provides main lift and swing. Push forward to lift up, pull backward This control affects the speed of Telescope to boom down. Move right to and Platform Rotate.
  • Page 62 SECTION 3 - MACHINE CONTROLS AND INDICATORS 100% O AC 03120 1. Battery Level Gague 4. Drive Orientation 7. Creep 10. Boom Malfunction 2. Low Fuel Indicator 5. Capacity Zone Indicator 8. Footswitch Enable 11. Generator 3. System Distress 6. Tilt Alarm/Warning 9.

  • Page 63: Platform Console Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Console Indicator Panel Drive Orientation Indicator When the boom is swung beyond the rear drive (See Figure 3-8., Platform Console Indicator Panel) tires or further in either direction, the Drive Ori- entation indicator will illuminate when the drive function is Battery Charge Level Indicator 100% selected.
  • Page 64 SECTION 3 - MACHINE CONTROLS AND INDICATORS Tilt Warning Light and Alarm Indicator Footswitch/Enable Indicator This red illuminator indicates that the chassis is To operate any function, the footswitch must be on a slope. If the boom is above horizontal and depressed and the function selected within the machine is on a slope, the tilt alarm warning light will seven seconds.
  • Page 65 SECTION 3 - MACHINE CONTROLS AND INDICATORS Boom Malfunction Indicator AC Generator Indicator When an audible alarm sounds and the Boom Indicates the generator is in operation. Malfunction Indicator illuminates when attempt- ing to activate a tower boom function, the function is being Platform Overload Indicator cutout by tower boom limit switch.
  • Page 66 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 67: Section 4 - Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a mobile elevating work platform used to posi- Capacities tion personnel, along with their necessary tools and materials at work locations. Raising boom above horizontal with or without any load in plat- form, is based on the following criteria: The primary operator control station is in the platform.

  • Page 68: Platform Load Sensing System (Lss)

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) The Platform Load Sensing System provides the platform capac- ity to the control system. If the LSS system senses an overload condition, boom functions will be disabled, the overload indicator is illuminated at both con- trol stations, and the overload alarm will sound.

  • Page 69: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION Figure 4-1. Position of Least Forward Stability 31215042...

  • Page 70: Positions Of Least Backward Stability (Sheet 1 Of 2)

    SECTION 4 - MACHINE OPERATION Figure 4-2. Positions of Least Backward Stability (Sheet 1 of 2) 31215042...

  • Page 71: Positions Of Least Backward Stability (Sheet 2 Of 2)

    SECTION 4 - MACHINE OPERATION Figure 4-3. Positions of Least Backward Stability (Sheet 2 of 2) 31215042...

  • Page 72: Engine Operation

    SECTION 4 - MACHINE OPERATION ENGINE OPERATION Starting Procedure NOTE: When operating a machine at high altitudes, a decrease in machine performance may occur due to a decrease in air den- IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME. sity.

  • Page 73: Shutdown Procedure

    SECTION 4 - MACHINE OPERATION NOTE: Footswitch must be in released (up) position before starter will operate. If starter operates with footswitch in the depressed posi- ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING tion, DO NOT OPERATE MACHINE. ANY LOAD.

  • Page 74: Engine Warmup

    SECTION 4 - MACHINE OPERATION Engine Warmup POWERTRAIN OPERATING MODES The powertrain system consists of the engine, clutch, Integrated When it is below 32°F (0°C), the clutch is disengaged from the engine Motor Generator (IMG), and hydraulic pumps. When the clutch is when started.

  • Page 75: Electric Mode

    SECTION 4 - MACHINE OPERATION ELECTRIC Mode The engine drives the IMG to generate electricity to charge the battery pack and also drive the hydraulic pumps to provide In Electric mode, the engine does not run and the energy needed to operate boom functions and drive functions. clutch is disengaged.

  • Page 76: Switching Between Modes

    SECTION 4 - MACHINE OPERATION Switching Between Modes If the selection switch is changed from HYBRID Mode to ELECTRIC Mode position while the engine is running, the clutch will disen- gage and the engine will stop automatically. The operator can continue operation under ELECTRIC Mode after the footswitch is recycled.

  • Page 77: Grade And Sideslopes

    SECTION 4 - MACHINE OPERATION LEVEL Figure 4-4. Grade and Sideslopes 31215042 4-11...

  • Page 78: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 4 DEGREES. See Figure 4-4., Grade and Sideslopes USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE NOTE: Refer to the Operating Specifications table for Gradeability and PLATFORM IS ELEVATED.

  • Page 79: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse This machine is equipped with a Drive Orientation Indicator. The yellow light on the platform control console indicates that the At Platform Controls, pull out Emergency Stop boom is swung beyond the rear drive tires and the machine may switch and activate footswitch.

  • Page 80: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Position thumb switch on Drive/Steer controller to When traveling a grade, maximum braking and traction are obtained Right for steering right, or to Left for steering left. with the boom stowed, in position over the rear (drive) axle, and in line with the direction of travel.

  • Page 81: Boom

    SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE PLATFORM CONTROL INDICATOR PANEL WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.
  • Page 82 SECTION 4 - MACHINE OPERATION Sequence while raising the Tower Boom from the fully low- ered position. TO AVOID TILTING THE MACHINE WHILE TOWER BOOM SWITCHING MALFUNCTIONS: a. The Tower Boom must be fully elevated Up (approximately 12 degrees from vertical) LOWER PLATFORM TO GROUND USING MAIN BOOM LIFT AND TELESCOPE FUNCTIONS.

  • Page 83: Raising And Lowering The Main Boom

    SECTION 4 - MACHINE OPERATION Raising and Lowering the Main Boom BE PLUGGED INTO MULTIPLE OUTLETS CONTROLLED BY ONLY ONE CIRCUIT BREAKER. IF USING 220V TO CHARGE, A STANDARD 220V 15A CIRCUIT MAY BE USED. To raise or lower the Main Boom, position the Main Boom Lift switch to Up or Down until the desired NOTE: When the battery chargers are plugged in, no machine functions...

  • Page 84: Machine Safety System Override (Msso)

    SECTION 4 - MACHINE OPERATION MACHINE SAFETY SYSTEM OVERRIDE (MSSO) SkyGuard (CE ONLY) The Machine Safety System Override (MSSO) is used to override function controls for Emergency Platform Retrieval only. Refer to Section 5.5, MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (CE ONLY) for operating procedures.

  • Page 85: Skyguard - Skyeye

    SECTION 4 - MACHINE OPERATION SkyGuard - SkyEye Reattach magnetic end of cable to bracket if it becomes discon- nected. Operator passes through path of sensor beam. Table 4-1. SkyGuard Function Table Tower Tower Tower Boom Boom Boom Boom Drive Drive Tower Lift Basket...

  • Page 86: Shut Down And Park

    SECTION 4 - MACHINE OPERATION SHUT DOWN AND PARK 4.11 LIFTING AND TIE DOWN To shut down and park the machine, the procedures are as fol- See Figure 4-6. lows: Lifting Drive machine to a reasonably well protected area. Refer to the Serial Number Plate, refer to the Specifications Ensure boom is fully retracted and lowered over rear axle.

  • Page 87: Tie Down

    SECTION 4 - MACHINE OPERATION Tie Down WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST. NOTE: Putting the platform in certain positions for transporting may cause an LSS activation that restricts normal boom functions. Use of the MSSO will result in a MSSO fault.

  • Page 88: Lifting Chart

    SECTION 4 - MACHINE OPERATION 81.05” 58.14” [2059mm] [1477mm] 1001233452A Figure 4-6. Lifting Chart 4-22 31215042...
  • Page 89 SECTION 4 - MACHINE OPERATION Figure 4-7. Tow Bar 31215042 4-23...

  • Page 90: Towing

    SECTION 4 - MACHINE OPERATION TOWING Disconnect drive hubs by inverting disconnect cap. Position steer/tow selector valve for towing; pull valve knob The machine is not equipped with a tow package. Refer to Sec- out for towing. The machine is now in the towing mode. tion 5 for emergency towing procedures.

  • Page 91: Releveling Valve

    SECTION 4 - MACHINE OPERATION Start the engine. Pull and hold the red relevel knob located next to the main control valve. Refer to Figure 4-8. Raise the tower boom 6 feet (1.8 m). Release the red relevel knob. Lower the tower boom fully and con- tinue to hold down the switch to Tower Down for an additional 20 sec- onds.
  • Page 92 SECTION 4 - MACHINE OPERATION FRONT OF MACHINE ENGINE SIDE VIEW SEE DETAIL A DETAIL A TANK SIDE VIEW FRONT OF MACHINE O AC 03130 Figure 4-9. Decal Installation - Sheet 1 of 11 4-26 31215042...
  • Page 93 SECTION 4 - MACHINE OPERATION REAR VIEW FRONT VIEW O AC 03140 Figure 4-10. Decal Installation - Sheet 2 of 11 31215042 4-27...
  • Page 94 SECTION 4 - MACHINE OPERATION ENGINE SIDE VIEW INSIDE ACCESS DOOR O AC 03150 TANK SIDE VIEW Figure 4-11. Decal Installation - Sheet 3 of 11 4-28 31215042...
  • Page 95 SECTION 4 - MACHINE OPERATION INSIDE ACCESS DOOR ENGINE SIDE VIEW 215A HOOD DECALS CE MARKET ONLY O AC 03170 TANK SIDE VIEW 215A Figure 4-12. Decal Installation - Sheet 4 of 11 31215042 4-29...
  • Page 96 SECTION 4 - MACHINE OPERATION ENGINE SIDE VIEW HOOD DECALS AUS MARKET ONLY O AC 03160 TANK SIDE VIEW Figure 4-13. Decal Installation - Sheet 5 of 11 4-30 31215042...
  • Page 97 SECTION 4 - MACHINE OPERATION 215B REAR VIEW FRONT VIEW 215A O AC 03180 Figure 4-14. Decal Installation - Sheet 6 of 11 31215042 4-31...
  • Page 98 SECTION 4 - MACHINE OPERATION CE ONLY FRONT VIEW REAR VIEW 215A AUS ONLY FRONT VIEW REAR VIEW HOOD DECALS 215A 215B O AC 03200 Figure 4-15. Decal Installation - Sheet 7 of 11 4-32 31215042...
  • Page 99 SECTION 4 - MACHINE OPERATION 215C ANSI, ANSI EXPORT, CSA, AUS, JAPAN, CHINA 215C 215D CE ONLY 215D O AC 03210 Figure 4-16. Decal Installation - Sheet 8 of 11 31215042 4-33...
  • Page 100 SECTION 4 - MACHINE OPERATION F R ONT ANS I, ANS I E XP OR T , C S A, C E & AUS ONLY J AP AN, C HINA R E AR O AC 03220 215B 215A Figure 4-17. Decal Installation - Sheet 9 of 11 4-34 31215042...
  • Page 101 SECTION 4 - MACHINE OPERATION O AC 03230 Figure 4-18. Decal Installation - Sheet 10 of 11 31215042 4-35...
  • Page 102 SECTION 4 - MACHINE OPERATION ANS I, ANS I E XP OR T , C S A J AP AN, C HINA C E & AUS ONLY O AC 03240 Figure 4-19. Decal Installation - Sheet 11 of 11 4-36 31215042...

  • Page 103: Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend Item # ANSI Korean Chinese Spanish Portuguese French Japanese 1001249006-B 1001249008-B 1001249010-B 1001249011-B 1001249012-B 1001249009-B 1001249549-A 1001249007-B 1001249548-A 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701501 1701501 1701501 1701501 1701501 1701501 1701501...
  • Page 104 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend Item # ANSI Korean Chinese Spanish Portuguese French Japanese 1001249006-B 1001249008-B 1001249010-B 1001249011-B 1001249012-B 1001249009-B 1001249549-A 1001249007-B 1001249548-A 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704972 1706061 1706060 1706063 1706059 1706064 1706098...
  • Page 105 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend Item # ANSI Korean Chinese Spanish Portuguese French Japanese 1001249006-B 1001249008-B 1001249010-B 1001249011-B 1001249012-B 1001249009-B 1001249549-A 1001249007-B 1001249548-A 1001228370 1001228370 1001228411 1001228411 1001228411 1001228411 1001228411 1001228411 1001228411 1001228411 1001228411 1001233452 1001233452 1001233452 1001233452 1001233452...
  • Page 106 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend Item # ANSI Korean Chinese Spanish Portuguese French Japanese 1001249006-B 1001249008-B 1001249010-B 1001249011-B 1001249012-B 1001249009-B 1001249549-A 1001249007-B 1001249548-A 215D 1001159323 1001159323 1001159323 1001159323 1001159323 1001159323 1001159323 1001159323 1001159323 1001120989 1001120989 1001120989 1001120989 1001120989 1001120989...
  • Page 107 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 108: Section 5 - Emergency Procedures

    SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES GENERAL FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL This section explains the steps to be taken in case of an emer- FUNCTIONS FIRST FROM THE GROUND CONTROLS, THEN FROM THE PLATFORM CON- gency situation while operating.

  • Page 109: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in over- Towing this machine is prohibited, unless properly equipped. head structures or equipment, do the following: However, provisions for moving the machine have been incorpo- rated.

  • Page 110: Machine Safety System Override (Msso)

    SECTION 5 - EMERGENCY PROCEDURES MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (CE ONLY) The Machine Safety System Override (MSSO) is only to be used to retrieve an operator that is pinned, trapped, or unable to operate the machine and function controls are locked out from the platform due to a platform overload sit- uation.
  • Page 111 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 112: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Fall Arrest Platform (36" x 96")      Fall Arrest Platform (36" x 72")     SkyGlazier™...

  • Page 113: Options/Accessories Relationship Table

    SECTION 6 - ACCESSORIES Table 6-2. Options/Accessories Relationship Table COMPATIBLE WITH ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH INTERCHANGABLE WITH (Note 2) (Note 1) SkyGlazier™ SkyPower™ 4’ Platform, Soft Touch SkyCutter™, SkyWelder™ SkyCutter™, SkyGlazier™, SkyPower™ SkyWelder™ SkyWelder™ SkyPower™ SkyCutter™ 4’ Platform, Soft Touch SkyGlazier™...

  • Page 114: Fall Arrest Platform

    SECTION 6 - ACCESSORIES FALL ARREST PLATFORM SKYGLAZIER™ NOTE: See the JLG External Fall Arrest System manual (PN 3128935) for more detailed information. The external fall arrest system is designed to provide a lanyard attach point while allowing the operator to access areas outside the platform.

  • Page 115: Capacity Specifications

    SECTION 6 - ACCESSORIES Capacity Specifications Safety Precautions Max. Platform Capacity Capacity Zone * Max. Tray Capacity (With Max. Weight in Tray) ENSURE PANEL IS SECURED WITH STRAP. 500 lb 150 lb 250 lb (227 kg) (68 kg) (113 kg) 550 lb 150 lb 250 lb...

  • Page 116: Preparation And Inspection

    SECTION 6 - ACCESSORIES Preparation and Inspection SKYPOWER™ • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. • Ensure strap is not torn or frayed. Operation Load SkyGlazier™ tray with panel. Route the adjustable strap around the panel and tighten until secure.

  • Page 117: Generator Output

    SECTION 6 - ACCESSORIES Safety Precautions All power regulation components are located in a watertight box connected by cable to the generator. The generator supplies power when running at the specified speed with the power switch on (switch is located on platform). A three-pole, 30 Amp DO NOT OVERLOAD PLATFORM.

  • Page 118: Preparation And Inspection

    SECTION 6 - ACCESSORIES Preparation and Inspection SKYWELDER™ • Ensure generator is secure. • Check condition of belt and wiring. Operation Start the engine, then turn on the generator. See the Miller Generator Technical Manual (PN 3121677) for more information. SkyWelder™...

  • Page 119: Generator Output

    SECTION 6 - ACCESSORIES Generator Output Engine Speed of 1800 rpm +/- 10%. ANSI Specifications: • 3-phase: 240 V, 60 Hz, 7.5 kW • 1-phase: 240 V/120 V, 60 Hz, 6 kW CE Specifications: • 3-phase: 400 V, 50 Hz, 7.5 kW •...

  • Page 120: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Welding Amps Input At Rated Load Output (50/60 Hz) Maximum Open Welding Mode Input Power Rated Output Amperage Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2 V, 15.7 35% Duty Cycle 3- phase 5-250 A 79 VDC...

  • Page 121: Preparation And Inspection

    SECTION 6 - ACCESSORIES Operation • Use correct rod size and current settings. • Do not use electrical cords without ground. Start the engine, turn on the generator, then turn on the welder. • Do not use electrical tools in water. See the Miller Welder Owner’s Manual (PN 3128957) for more •...
  • Page 122 SECTION 6 - ACCESSORIES OVERRIDE SWITCH OVERRIDE SWITCH OVERRIDE INDICATOR LIGHT OVERRIDE INDICATOR LIGHT RAIL BUMPER RAIL BUMPER LIMIT SWITCH LIMIT SWITCH SOFT TOUCH RAIL SOFT TOUCH RAIL & BUMPER & BUMPER SOFT TOUCH FRAME LIMIT SWITCH SOFT TOUCH FRAME LIMIT SWITCH Figure 6-1.
  • Page 123 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 124: Section 7 - General Specifications & Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS AND PERFORMANCE DATA This section of the manual provides additional necessary infor- mation to the operator for proper operation and maintenance of Operating Specifications this machine.

  • Page 125: Tires

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Batteries Table 7-1. Operating Specifications Tailswing 8’4" (2.56 m) The machine has two (2) separate battery systems: 12V and 84V. Ground Clearance 11" (28 cm) The 12V system powers the control modules (e.g., UGM), hydraulic Machine Height Stowed 9 ft.

  • Page 126: Capacities

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Engine Data Table 7-4. Capacities Table 7-5. Kubota D1305 Fuel Tank Approx. 25 gallons (94.6 liters) Fuel Diesel Hydraulic Tank Approx. 40 gallons (151.4 liters) No. of Cylinders Hydraulic System (Including Tank) 65 Gal.

  • Page 127: Hydraulic Oil

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Oil Aside from JLG recommendations, it is not advisable to mix oils of differ- ent brands or types, as they may not contain the same required addi- tives or be of comparable viscosities. If use of hydraulic oil other than Table 7-6.

  • Page 128: Mobil Dte 10 Excel 32 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-9. UCon Hydrolube HP-5046 Table 7-8. Mobil DTE 10 Excel 32 Specs Type Synthetic Biodegradable ISO Viscosity Grade Specific Gravity 1.082 Specific Gravity 0.877 Pour Point, Max -58°F (-50°C) Pour Point, Max -40°F (-40°C) Flash Point, Min.

  • Page 129: Mobil Eal 224H Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-10. Mobil EAL 224H Specs Table 7-11. Exxon Univis HVI 26 Specs Type Synthetic Biodegradable Specific Gravity 32.1 ISO Viscosity Grade 32/46 Pour Point -76°F (-60°C) Specific Gravity .922 Flash Point 217°F (103°C) Pour Point, Max -25°F (-32°C)

  • Page 130: Critical Stability Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Critical Stability Weights DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, FILLED TIRES, COUNTER WEIGHT, ENGINE, AND PLATFORM) DO NOT MODIFY UNIT IN ANY WAY TO EFFECT STABILITY. Table 7-12.
  • Page 131 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTICE: MACHINE OPERATION USING NON-JLG APPROVED ENGINE OIL OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE "ENGINE OIL OPERATION CHART" MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE ENGINE. 1001222023 B Figure 7-1.

  • Page 132: Hydraulic Oil Operating Temperature Specifications

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001228397 B Figure 7-2. Hydraulic Oil Operating Temperature Specifications - Sheet 1 of 2 31215042...

  • Page 133: Hydraulic Oil Operating Temperature Specifications

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fluid Base Properties Classification NOTICE: MACHINE OPERATION USING NON-JLG APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE "HYDRAULIC FLUID OPERATION CHART" MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYSTEM.

  • Page 134: Maintenance And Lubrication Diagram

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 8,9,10,11 Figure 7-4. Maintenance and Lubrication Diagram 31215042 7-11...

  • Page 135: Maintenance And Lubrication

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE MAINTENANCE AND LUBRICATION Swing Bearing - Internal Ball Bearing NOTE: The following numbers correspond to those in Figure 7-4., Main- tenance and Lubrication Diagram. Table 7-13. Lubrication Specifications SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excel- lent water resistance and adhesive qualities, and being of extreme pressure type.
  • Page 136 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Drive Hub Oil Change w/Filter Lube Point(s) - Level/Fill Plug Capacity - 17 oz. (0.5 L) - 1/2 Full Lube - EPGL Lube Point(s) - Fill Cap/Spin-on Element Interval - Check level every 3 months or 150 hrs of operation; Capacity - 6 qt.
  • Page 137 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Filter/Water Separator Fuel Strainer Lube Point(s) - Replaceable Element Lube Point(s) - Replaceable Element Interval - Drain water daily; Change every year or 600 hours of Interval - Change every year or 600 hours of operation operation 7-14 31215042...
  • Page 138 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Radiator Swing Drive Hub Lube Point(s) - Fill Cap Lube - Anti-Freeze Coolant (Refer to Engine Manual for com- patible coolants) Capacity - 6 qt. (5.7 L) Lube Point(s) - Level/Fill Plug Capacity - 43 oz.
  • Page 139 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter Hydraulic Charge Filter Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. Interval - Change after first 50 hrs. and every 6 months or 300 hrs.
  • Page 140 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Air Filter Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indi- cated by the condition indicator Lube Point(s) - Fill Cap Capacity - 25 gallons (94.5 L) total capacity, 21 gallons (79.5 L) to Full Mark on Sight Gauge;...

  • Page 141: Tires & Wheels

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE TIRES & WHEELS recommend that replacement tires have the following characteris- tics: Tire Damage • Equal or greater ply/load rating and size of original • Tire tread contact width equal or greater than original For polyurethane foam filled tires, JLG Industries, Inc.

  • Page 142: Wheel Installation

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Installation Tighten nuts in the following sequence: It is extremely important to apply and maintain proper wheel mounting torque. WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE.

  • Page 143: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-14. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 70 ft. lbs. 170 ft. lbs. 300 ft. lbs. (95 Nm) (225 Nm) (405 Nm) SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines.
  • Page 144 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

Table of Contents