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Pentair INTELLICHLOR COMSYS-4 Installation Manual
Pentair INTELLICHLOR COMSYS-4 Installation Manual

Pentair INTELLICHLOR COMSYS-4 Installation Manual

Salt chlorinator commercial system

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®
INTELLICHLOR
SALT CHLORINATOR
COMMERCIAL SYSTEM
COMSYS-4 (520971)
INSTALLATION GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS

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Summary of Contents for Pentair INTELLICHLOR COMSYS-4

  • Page 1 ® INTELLICHLOR SALT CHLORINATOR COMMERCIAL SYSTEM COMSYS-4 (520971) INSTALLATION GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...
  • Page 2: Customer Support

    Customer Support 8 A.M. to 7:30 PM Phone: (800) 831-7133 Fax: (800) 284-4151 P/N 520981 Rev C - 5/2016...
  • Page 3 IntelliChlor Electronic Chlorine Generator (SCG) COMSYS-4 Overview The IntelliChlor COMSYS-4 commercial system consists of two IntelliChlor (SCG) cells (primary and secondary). Each cell can produce up to 2.00 lbs of pure chlorine per 24 hours of operation. These cells can sanitize either a pool or spa, or combination of both.
  • Page 4: Installation

    Installation Before installing the IntelliChlor CIC60 system, please read all SAFEY PRECAUTIONS below. Kit Contents - One Primary Power Center - One Secondary Power Center - One Primary CIC60P cell - One Secondary CIC60S cell - Installation Guide (this manual) Required Tools - Medium phillips or flathead screwdriver (and four screws) - Electric drill and 1/4"...
  • Page 5 Mount Primary and Secondary Power Center To Wall 1. Locate a wall near the pool equipment area within 15 feet of the IntelliChlor cells. Position the primary and secondary power center at eye level. Mount and secure the power center bank to the wall using four (4) screws (not provided in kit).
  • Page 6 Assemble the Manifold 1. Place an o-ring into groove on union coupling. 2. Place each cell on the manifold and tighten coupling nut securely. Be sure the o-ring stays in place. Note: Cells labeled PRIMARY and SECONDARY can be placed anywhere in the manifold, they do not need to be in a specific location.
  • Page 7 Connect the IntelliChlor Cells 1. Connect the cell power connector, labeled PRIMARY (CIC60P), into the receptacle on the bottom of the power center labeled PRIMARY. While holding the connector on the receptacle, turn it slowly until the plug pins are inserted into the receptacle, then twist the to lock in place. 2.
  • Page 8 Power Centers The PRIMARY and SECONDARY power centers have been pre-wired with communication wires as shown below. PRIMARY SECONDARY Power Center communication wire connection Power Centers (Front View) IntelliChlor Electronic Chlorine Generator COMSYS-4 Installation Guide...
  • Page 9: Operation

    Power Up the system 1. Switch the AC circuit breaker to ON to apply AC power to the system. 2. After the system is powered up for one minute, if any SECONDARY cell shows a red light, the communications to that cell is not connected. Open the power center covers and verify the two green and yellow wires on each terminal block are connected and in the same order.
  • Page 10: Troubleshooting

    Troubleshooting The IntelliChlor 100% light does not come on when the chlorine controller calls for chlorine 1. Verify the ORP controller is opening and closing the dry-contact output. 2. Remove the ORP SENSOR wires connection from the PRIMARY power center and the ORP controller.
  • Page 11 The cell is not powered up 1. Check fuse, replace if open. 2. Check if cell connector is plugged and twist-locked all the way in. Fuse is blown 1. Replace with 12 amp ceramic fuse. DO NOT USE 10AMP glass (a common fuse), it is not reliable and might fail later.
  • Page 12 NOTES SAVE THESE INSTRUCTIONS...
  • Page 13 Unless expressly noted, names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties.

This manual is also suitable for:

520971