Related Manuals for Pentair INTELLICHLOR COMSYS-16
Summary of Contents for Pentair INTELLICHLOR COMSYS-16
- Page 1 ® INTELLICHLOR SALT CHLORINATOR COMMERCIAL SYSTEM COMSYS-16 (P/N 520977) INSTALLATION GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...
- Page 2 IntelliChlor Electronic Chlorine Generator COMSYS-16 Overview The IntelliChlor COMSYS-16 commercial system consists of eight IntelliChlor cells and eight power centers (1 primary and seven secondary). Each cell can produce up to 2.00 lbs of pure chlorine per 24 hours of operation. These cells can sanitize either a pool or spa, or combination of both.
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Page 3: Installation
Installation Before installing the IntelliChlor CIC60 system, please read all SAFETY PRECAUTIONS below. Kit Contents - Eight Power Centers (one primary, seven secondary) - One CIC60P cell - Seven CIC60S cells - Installation Guide (this manual) Required Tools - Medium phillips or flathead screwdriver (and twelve screws) - Electric drill and 1/4"... - Page 4 Mount Power Center Banks To Wall (Continued) 4. Remove the cover retaining screw and remove the cover from upper side left PRIMARY power center and the lower left side SECONDARY power center. CPC104 Remove cover screw and cover from PRIMARY POWER CENTER Mount power center bank to wall using six (6) screws...
- Page 5 Connect AC Power Wires and ORP Sensor Wires (Continued) 4. Splice the incoming AC power wires onto the two wires labeled WIRED FOR 220V. Do not apply AC power yet. 5. Connect the two (2) twisted wires labeled ORP SENSOR to the ORP chlorine controller panel (AcuTrol, etc., not included in kit).
- Page 6 7. Remove the cover retaining screw and remove the cover from the SECONDARY power center, located on the top bank, far right side. 8. Route the communication cable from the CPC204 power center through the bottom hole of the CPC104 Secondary power center. 9.
- Page 7 Assemble the Manifold 1. Place an o-ring into groove on union coupling. 2. Place each cell on the manifold and tighten coupling nut securely. Be sure the o-ring stays in place. Note: Cells labeled PRIMARY and SECONDARY can be placed anywhere in the manifold, they do not need to be in a specific location.
- Page 8 Connect the IntelliChlor Cells 1. Connect the cell power connector, labeled PRIMARY (CIC60P), into the receptacle on the bottom of the power center labeled PRIMARY. While holding the connector on the receptacle, turn it slowly until the plug pins are inserted into the receptacle, then twist the to lock in place. 2.
- Page 9 Power Centers The PRIMARY and SECONDARY power centers have been pre-wired with communication wires as shown below. CPC104 PRIMARY SECONDARY SECONDARY SECONDARY Terminal Screw Connector SECONDARY SECONDARY SECONDARY SECONDARY CPC204 Power Center communication wire connection Power Centers (Front View) IntelliChlor Electronic Chlorine Generator COMSYS-16 Installation Guide...
- Page 10 Power Up the system 1. Switch the AC circuit breaker to ON to apply AC power to the system. 2. After the system is powered up for one minute, if any SECONDARY cell shows a red light, the communications to that cell is not connected. Open the power center covers and verify the two green and yellow wires on each terminal block are connected and in the same order.
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Page 11: Troubleshooting
Troubleshooting The IntelliChlor 100% light does not come on when the chlorine controller calls for chlorine 1. Verify the ORP controller is opening and closing the dry-contact output. 2. Remove the ORP SENSOR wires connection from the PRIMARY power center and the ORP controller. - Page 12 1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000 10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000 All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners.