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FLEXCUT
80 CCC
®
CONTROLS AND SETTINGS
FIGURE B.2 FLEXCUT
®
80 CCC front command panel.
When the machine is turned ON, an auto-test is executed; during this
test all of the LEDs on the Control Panel light up.
1.
Output Current Knob: For setting the output current used
during cutting. Refer to the Technical Specification section for
more information about the machine's rated current range.
Air, Gas Purge: The Output Current Knob completely rotated
counterclockwise enables the air purge function.
2.
Power ON/OFF green LED: Illuminates when the machine is
ON.
Blinking: Input voltage out of range condition.
The machine is disabled: When the input
voltage returns to the correct range, the
machine will restart automatically.
Note: The Fan may automatically turn OFF if the error condition
persists for more than 2 seconds.
3. Output red LED:
The cutting torch is energized.
Blinking: Internal auxiliary undervoltage
condition. The machine needs to be turned
OFF then ON again to restart.
4. Thermal yellow LED:
The machine is overheated and the output has
been disabled. This usually occurs when the
duty cycle of the machine has been exceeded. Leave
the machine ON to allow the internal components to cool.
When the thermal LED turns off, normal operation is again pos-
sible.
5. Gas Pressure yellow LED:
The Input Gas pressure is out of range. The
machine will restart automatically when a cor-
rect gas pressure is detected.
To check/adjust the primary gas pressure (see recommended
values in the Technical Specifications of this manual):
• When this LED illuminates, the machine will automatically enter
into Purge mode for 10 seconds.
• During Purge time verify and adjust the gas pressure using
the gas pressure regulator knob.
• If necessary, also verify and adjust the inlet gas pressure to
the unit.
6. Parts In Place (PIP) yellow LED:
Torch consumables are not attached correctly.
To reset the machine:
• Firmly attach the torch shielding Cup by hand. Do not over
tighten.
• After the torch is restored, the machine will restart after 5
seconds. During this time the PIP LED will blink.
Note: When the LED is blinking, if another PIP error occurs or
if the Torch Trigger pushbutton is pressed the machine will
return to the error condition: PIP LED returns to steady ON
and the restoring procedure repeats.
• When the PIP LED turns OFF the machine is ready to oper-
ate.
7. Primary Air, Gas Pressure Gauge and Regulator Knob:
Allows the regulation and monitoring of the primary air/gas
pressure.
The inlet primary air/gas pressure is limited by this pressure
regulator, set at the factory to 80 PSI (5.5 bar). To adjust the
air/gas pressure, place the machine in Purge mode.
Pull out on regulator knob and turn to adjust.
8. Cutting Operating Mode Selection: Press the pushbutton to
select the desired operating mode (the LED indicates the select-
ed mode):
• CUT (Upper LED): for cutting or piercing
operations on a solid work piece.
• GRID (Middle LED): for cutting opera-
tions on a grid work piece.
A
• GOUGE (Lower LED): for removing material from a solid work
piece (removing a weld).
The Operating Mode can only be changed with the machine at
idle or during Purge or Post Flow times.
Pressing the pushbutton during Pilot Arc or Cutting will have no
effect.
B-2
OPERATION
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