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Summary of Contents for ClearSpan PB02906R4
- Page 1 CLEARSPAN POLY BUILDINGS ™ ClearSpan ™ Open Garages Photo may show a different but similar model. ©2007 ClearSpan™ All Rights Reserved. Reproduction is prohibited without permission. STK# DIMENSIONS PB02906R4 18' W x 16' H x 40' L Revision date: 11.06.07...
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Page 2: Safety Precautions
• Never erect the structure under power lines. • Identify whether underground cables and pipes are Thank you for purchasing this ClearSpan™ shelter. When present before preparing the site or anchoring the properly assembled and maintained, this product will structure. -
Page 3: Assembly Procedure
These words and phrases are common to most refers to the tapered end of the pipe or tube. Swaged ClearSpan™ shelters and identify the different parts of ends of a pipe can be inserted into couplers and the the shelter. (Some are used in this document. Others may straight ends of other pipes of the same diameter. -
Page 4: Required Tools
CLEARSPAN POLY BUILDINGS ™ REQUIRED TOOLS SPECIAL NOTE: Baseboards for Frame The following list identifies the main tools needed to These instructions describe installing a baseboard under assemble the shelter. Additional tools and supports may be the rafter feet (recommended) along each side of the needed depending on the structure, location, and frame. - Page 5 CLEARSPAN POLY BUILDINGS ™ The following graphics and photos will help you identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (All parts are not shown.) FA4482B Tek Screw AS1083 QH1065 3/16" Cable Thimble 2"...
- Page 6 CLEARSPAN POLY BUILDINGS ™ ClearSpan ™ Open Garage ATTENTION: Frame shown below may differ from actual frame. Consult the diagrams in the Quick Start section of these instructions to view additional details for your frame. Ratchet locations shown on the frame below may differ from the actual frame.
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Page 7: Rafter Assembly
CLEARSPAN POLY BUILDINGS ™ LAY OUT THE BUILDING SITE ASSEMBLE THE BUILDING COMPONENTS After preparing the site, mark the shelter corner locations NOTE: Assistance is required to assemble the shelter. on the site to help square the frame during assembly. - Page 8 CLEARSPAN POLY BUILDINGS ™ 6. With all rafters assembled, use a felt tip marker to RAFTER ASSEMBLY (CONTINUED) mark the purlin locations on each rafter. Purlins run the 3. With the rafter pipes seated at each joint and the rafter length of the frame and perpendicular to the rafters.
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Page 9: Frame Assembly
CLEARSPAN POLY BUILDINGS ™ 3. Take one (1) 75" swaged pipe (131S075) and connect FRAME ASSEMBLY it to the end rafter using a QH1070 pipe strap and to Gather the parts: the first interior rafter using a 102546 cross connector. - Page 10 CLEARSPAN POLY BUILDINGS ™ FRAME ASSEMBLY (CONTINUED) 10. With all rafters in place, wrap each connector with two layers of duct tape to protect the cover when it is 7. Repeat the steps for the remaining rafters and purlins installed.
- Page 11 CLEARSPAN POLY BUILDINGS ™ SQUARE THE ASSEMBLED FRAME ATTACH BAND CLAMPS FOR CABLING Gather the parts: Cables attached to both ends of the shelter provide the diagonal bracing for the shelter. Band clamps secure the • Measuring tape and assistant cable bracing to the shelter.
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Page 12: Cable Assembly
CLEARSPAN POLY BUILDINGS ™ CABLE ASSEMBLY Each cable assembly includes the following items: ATTENTION: ALL CABLE ASSEMBLIES ARE • Two (2) lengths of cable and one (1) turnbuckle IDENTICAL REGARDLESS OF FRAME POSITION. • Two (2) cable thimbles and four (4) cable clamps... -
Page 13: Cable Placement
CLEARSPAN POLY BUILDINGS ™ CABLE PLACEMENT The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building. All inserts are viewed from inside of the shelter. Customer-Supplied Baseboard ATTENTION: The cable positions are identical for both sides of the frame. - Page 14 CLEARSPAN POLY BUILDINGS ™ PREPARE MAIN COVER ANCHOR THE SHELTER Gather the parts: At this point, anchor the frame. Once the frame is anchored properly, continue with these instructions. • Pipe 1.315" x 75" swaged (6) • Pipe 1.315" x 49.5" plain (1)
- Page 15 CLEARSPAN POLY BUILDINGS ™ PREPARE MAIN COVER (CONTINUED) 2. With the necessary ropes attached to the cover conduit, lift the conduit and carry the cover toward the 2. After assembling the cover conduits, locate the main base of the frame.
- Page 16 CLEARSPAN POLY BUILDINGS ™ INSTALL THE MAIN COVER SIDE STRAPS When creating the slit in the pocket for the strap, do not cut the main cover. Cut only the pocket material. The side straps wrap around slits created in the side 3.
- Page 17 CLEARSPAN POLY BUILDINGS ™ INSTALL THE PVC CONDUIT FOR MAIN COVER ENDS Complete these steps to install the conduit and strapping for the stretch pockets of the main cover. The PVC conduit is inserted into a pocket at each end of 1.
- Page 18 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT (CONTINUED) 10. Continue to weave the strap around the end rafter and PVC conduit working up and over the rafter and down 3. Wrap the Tek screw and joint using duct tape. to the other end of the PVC conduit.
- Page 19 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT (CONTINUED) TIGHTEN THE SIDE RATCHETS 14. With the strap tied to the end rafter, tighten the strap. Side ratchets are tightened after the cover is stretched from This strapping will pull against the strapping installed at end-to-end.
- Page 20 If the shelter is moved, inspect all parts and connections before reassembling. • For replacement or missing parts, call 1-800-245-9881 for assistance. NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and greenhouses do not have any tested loading criteria. Revision date: 11.06.07...
- Page 21 CLEARSPAN POLY BUILDINGS ™ 16'-1 7/8" Height QUICK START GUIDE 18' Wide Open Garage 18'-0" Width F F R R O O N N T T Grid Represents 12" Squares Revision date: 11.06.07...
- Page 22 CLEARSPAN POLY BUILDINGS ™ Revision date: 11.06.07...
- Page 23 CLEARSPAN POLY BUILDINGS ™ Revision date: 11.06.07...
- Page 24 CLEARSPAN POLY BUILDINGS ™ Revision date: 11.06.07...
- Page 25 CLEARSPAN POLY BUILDINGS ™ Revision date: 11.06.07...
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