Craftsman 917.271110 Owner's Manual

Craftsman 917.271110 Owner's Manual

16.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owner's Manual
cnnFTSn#+
16.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271110
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck
and Co., Hoffman Estates,
IL 60179

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Summary of Contents for Craftsman 917.271110

  • Page 1 Owner's Manual cnnFTSn#+ 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271110 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment.
  • Page 2 Operation ... Maintenance Schedule ... 19 Maintenance ... LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT Fortwo (2) yearsfrom the dateof purchase,ifthis CraftsmanRidingEquipmentis main- tained, lubricated and tunedup according to the instructions in the owner'smanual, Searswillrepairor replace,free ofcharge, any partsfound to be defectivein matedal or workmanship.
  • Page 3 •Tum offblades w hen notmowing. • Stop engine beforeremovinggrass catcheror unclogging chute. • Mow only in daylightor goodartificial light. • Do not operatethe machinewhile under the influenceof alcoholor drugs. • Watchfor trafficwhen operatingnear or crossingroadways. • Use extra care when loadingor unload- ingthe machineintoa trailer or truck.
  • Page 4 before r estarting. • Never make adjustments or repairswith the engine running. • Grass catchercomponents are subject to wear, damage,and deterioration, whichcouldexpose movingpartsor allowobjectsto be thrown.Frequently checkcomponentsand replacewith • Be sure the area is clear of otherpeople beforemowing.Stop machineif anyone enters the area.
  • Page 5 AMP/HR: 20 MIN. CCA:240 CASE SIZE: UIR BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONSon your purchase of a Craftsman Tractor. It has been designed,engineeredand manufactured to give you the bestpossibledependability and performance. Shouldyou experienceany problemyou cannoteasilyremedy,please contactyour nearest SearsAuthorizedServiceCenter. We have competent,well-trained techni- cians and thepropertoolsto serviceor repairthistractor.
  • Page 6 Parts Bag contentsshownfull size © (1) Large Rat Washer (1) Locknut 5/16-18 (1) Knol_ 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x3/4 x 16 Gauge liltlliillllliillllillll (2) Screws #10 x 5/8 (2) Lock (2) Weld Nuts #10 Washers #10 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x I...
  • Page 7 Parts packed separately in .carton Seat Plate Manual Parts Bag (2) Shoulder Bolts Parts Bag contentsnot shownfull size (2) Front LinkAssemblies Steering Wheel Adapter Steering Boot Video Cassette Steering Wheel _(2) Center- lock Nuts (2) Washers 3/8 x 7/8 x 14 Gauge Insert _St_ri_g _).._...
  • Page 8 Yournewtractorhasbeen assembledat the factorywith exceptionof thoseparts left unassembled for shippingpurposes.To ensuresafe and properoperationof yourtractor all partsand hardwareyou assemblemustbe tightenedsecurely.Use the correcttools as necessary to insurepropertightness.Review the videocassettebeforeyou begin. TOOLS REQUIRED FOR ASSEMBLY A socketwrenchset willmake assembly easier.Standardwrenchsizes you need are listedbelow. (1) 9/16"wrench (1) 3/4"...
  • Page 9 HOW TO SET UP YOUR TRACTOR CONNECT BATTERY ACAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.
  • Page 10 CHECK T IRE PRESSURE The tires onyour t ractor were ovednflated atthefactory f orshipping purposes. Correct tirepressure isimportant forbest cutting p erformance. • Reduce tirepressure toPSI s hown i n "PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled.
  • Page 11 ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per- formance. • Assemble gauge wheels with tractor on a flat level surface.
  • Page 12 These symbolsmay appearon yourtractoror in literaturesupplied with the product. Learn and understand theirmeaning. BATTERY CAUTION OR REVERSE WARNING ENGINE ON ENGINE OFF OIL PRESSURE FUEL CHOKE MOWER HEIGHT R N H L ATrACHMENT REVERSE NEUTRAL CLUTCH ENGAGED _(_) ATTACHMENT IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY FORWARD...
  • Page 13 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY R ULES B EFORE OPERATING TRACTOR Compare theillustrations with your t ractor tofamiliarize yourself with thelocations of various controls a nd adjustments. Save thismanual forfuture r eference. Attachment Clutch Lever Throttle/Choke Control _ Clutch/Brake Control...
  • Page 14 The operationof any tractorcan resultin foreignobjectsthrownintothe eyes,whichcan resultin severeeye damage.Alwayswear safetyglasses or eye shieldswhileoperatingyourtractoror performing any adjustments or repairs.We recommenda wide visionsafety mask over the spectacles,or standardsafety glasses. HOW TO USE YOUR TRACTOR Yourtractoris equippedwith an operator presencesensingswitch.When engine is running,anyattemptby the operatorto leavethe seat withoutfirstsettingthe parkingbrakewillshut offthe engine.
  • Page 15 • The average lawnshouldbe cutto approximately 2-1/2 inchesduringthe coolseasonand to over 3 inchesduring hot months. For healthierand better lookinglawns,mowoften and after moderategrowth. • For bestcuttingperformance,grass over 6 inchesin heightshouldbe mowedtwice. Make the firstcut rela- tivelyhigh;the secondto desired height. TO OPERATE MOWER Yourtractoris equippedwith an operator presencesensingswitch.
  • Page 16 mix oilwithgasoline. Purchase fuel i n quantities thatcanbeused within 3 0 days toassure f uel f reshness. IMPORTANT: When operating intempera- tures below 32°F(0°C), use fresh, clean wintergradegasolineto help insuregood ,_dAweatherstarting. RNING: Experienceindicates that alcoholblendedfuels (calledgasoholor -usingethanolor methanol)can attract moisture whichleads to separationand formationof acidsduringstorage.Acidic gas can damage the fuel systemof an enginewhilein storage.To avoidengine...
  • Page 17 • When mowing large areas, start by turn- ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left hand tums until finished. •...
  • Page 18 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE AS YOU COMPLETE Check Brake Operation Check Tire Pressure i Check Operator Presence : Intedock Systems V ° CheckforLoose Fa_enera SharperdIReplace Mower Blades T LuStre.on Chart Check Battery Level Clean Battery and Terminals/Recharge Check Transaxla Cooling Ad}ust Blade Belt(s) Tension Adjust Motion...
  • Page 19 TRACTOR Alwaysobservesafety ruleswhen per- formingany maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments sectionof this manual). TIRES •...
  • Page 20 • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =CONNECT BAT- TERY" in the Assembly section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belt3 are not adjustable. Replace belts if they begin to slip from wear.
  • Page 21 TOSERVICE CARTRIDGE • Replace a dirty, bent, or damaged car- tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartddge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely.
  • Page 22 ,_CAUTION: Before pedorming any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. * Make sure the blades and all moving pads have completely stopped.
  • Page 23 TO LEVEL MOWER HOUSING Adjustthe mowerwhiletractoris parked on levelgroundor driveway. Make sure tiresare properlyinflated(See =PROD- UCT SPECIFICATIONS'). If tires are over or underinflated, y ou willnot propedy adjustyourmower. SIDE-TO-SiDE ADJUSTMENT • Raise mowerto itshighestposition. ° At the midpoint of bothsides of mower, measureheightfrom bottomedge of mowerto ground.
  • Page 24 BELT INSTALLATION • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves IdlerPulley Mandrel Pulley TO ADJUST BRAKE Your tractor is equippe_ with an adjustable brake system which is mounted on the right side of the transaxle.
  • Page 25 TOREMOVE WHEEL F OR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle.
  • Page 26 TOREPLACE FUSE Replace with30amp automotive-type plug-in fuse. T he fuse holder islocated behind t he dash. ENGINE TO ADJUST THROI"FLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable.
  • Page 27 Immediatelyprepareyourtractorfor stor- age at the end ofthe seasonor ifthe trac- tor willnot be used for 30 daysor more. _CAUTION: Never store thetractorwith gasolinein the tank insidea building where fumesmay reach an openflame or spark. Allowthe engineto coolbefore storingin any enclosure. TRACTOR Remove mowerfrom tractorfor winter storage.Thiswill allowyouto clean itthor-...
  • Page 28 TROUBLESHOOTING CHART PROBLEM CAUSE Will not start • Out of fuel. • Engine not'CHOKED" • Engine flooded. • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. •...
  • Page 29 TROUBLESHOOTING CHART PROBLEM CAUSE Lose ofpower (cont'd) • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. •...
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE Poor grass discharge • Mower deck not level. (cont'd) • Low/uneven tire air pressure. • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades impropedy installed. •...
  • Page 31 TRACTOR - - MODEL NUMBER 917.270720 SCHEMATIC BAI-rERY FUSE 30 AMP. AMMETER (OPTIONAL) ,,PED_. I :---_---_ IGNITION SWITCH • :l-: (NOTOCCUPIED) • • YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED 3"0THE BATI'ERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
  • Page 32 TRACTOR - - MODEL NUMBER 917.271110 ELECTRICAL...
  • Page 33 TRACTOR - - MODEL NUMBER 917.271110 ELECTRICAL PART DESCRIPTION 163465 Battery,12 Volt 28 Amp 74760412 Bolt, Hex 114-20 x 3/4 STD551025 Washer 9/32 x 5/8 x 16 Gauge STD551125 Washer, Lock 1/4 STD541025 Nut, Hex 114-20 156417 Case, Battery Mech Hinge 161343 Switch, Interlock N.
  • Page 34 TRACTOR - - MODEL NUMBER 917.271110 CHASSIS AND ENCLOSURES...
  • Page 35 TRACTOR -- MODEL NUMBER 917.271110 CHASSIS AND ENCLOSURES PART DESCRIPTION 1 160392 ChassisAssemUy 140356 Drawbar 17490612 Screw, Thd.,Roll. 19131216 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood/Dash 161917X013 Dash STD533710 Bolt, Carriage 3/8-16x3/4 155927 Panel, Dash, LH 145660...
  • Page 36 TRACTOR - - MODEL NUMBER 917.271110 GROUND DRIVE...
  • Page 37 TRACTOR -- MODEL NUMBER 917.271110 GROUND DRIVE PART DESCRIPTION 161451 Transaxle(See Breakdown) Dana, Model Number4360-122 146682 Spdng, Return, Brake 123666X Pulley, Transaxle 12000028 Ring, Retainer 121520X Strap, Torque 17490512 Screw, Thd.,Rolt. 5/16-18x3/4 154792 Rod Shifter Fender STLT STD561210 Pin, Cotter...
  • Page 38 TRACTOR " " MODEL NUMBER 917.271110 STEERING ASSEMBLY ,'L': .._... i i¸----- , 44...__...
  • Page 39 TRACTOR - - MODEL NUMBER 917.271110 STEERING ASSEMBLY KEY PART DESCRIPTION 139768 Wheel, Steering 154427 Axle, Asm Front 156483 Spindle, Asm Lh 157473 Spindle, Asm Rh 6266H Bearing, Race Thrust Harden 121748X Washer,25/32x1 19272016 Washer, 27/32x1 12000029 Ring, Klip #t5304-75...
  • Page 40 TRACTOR - - MODEL NUMBER 917.271110 ENGINE I OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 TRACTOR -- MODEL NUMBER 917.271110 ENGINE PART DESCRIPTION 162156 Control, Throt I Ch 17720410 Screw, Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model No. CV16-43513 159420 Muffler 13280328 Nipple, Pipe 3/8 NPT x 3-1/2 13200300 Elbow, Std 90 Degree 3/8-18 Npt...
  • Page 42 TRACTOR -- MODEL NUMBER 917.271110 SEAT ASSEMBLY PART DESCRIPTION 140122 Seat 3350 BIk/blk Craftsman 140551 Bracket Pnt Pivot Seat (blk) STD523710 Bolt Fin Hex 3/8-16unc X 1 19131610 Wast_er 13/32 X 3/4 X 10 Ga 145006 Clip Push In Hinged...
  • Page 43 TRACTOR - - MODEL NUMBER 917.271110 DECALS PART DESCRIPTION 156368 Decal, Oper. Instr. 163200 Decal, Hood, R.H. 163202 Decal, Hood, L.H. 163207 Decal, Fender Sd White Rad/6sp 42" 133644 Decal, Customer Maintenance 163263 Decal, Dash Pnl Kohler 16.5 163203 Decal, Deck EZ3/Mulch Srs...
  • Page 44 TRACTOR - - MODEL NUMBER 917.271110 LIFT ASSEMBLY 25 24...
  • Page 45 TRACTOR - - MODEL NUMBER 917.271110 UFT ASSEMBLY PART 159460 159471 105767X 120(X)062 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540600 145212 110452X NOTE: A!l component dimensions given in U.S. inches 1 inch = 25.4 mm...
  • Page 46 TRACTOR - - MODEL NUMBER 917.271110 MOWER DECK ,_-21...
  • Page 47 TRACTOR - - MODEL NUMBER 917.271110 MOWER DECK PART DESCRIPTION 144393 Mower Housing STD533107 Bolt 138017 Bracket Assembly, Sway Bar, Front 138440 Bracket Assembly, Sway Bar STD624008 Retainer Spdng 130832 Arm, Suspension, Rear 850857 Bolt, Hex 3/8-24 x 1.25 Grade...
  • Page 48 TRACTOR - - MODEL NUMBER 917.271110 DANA TRANSAXLE - - MODEL NUMBER D4360-122...
  • Page 49 TRACTOR - - MODEL NUMBER 917.271110 DANA TRANSAXLE-- MODEL NUMBER D4360-122 KEYPART NO.NO. DESCRIPTION 160955 Housing, Upper 2274J Screw, Tapping, 1/4-20 X .734 134400 Ball, Detent 105904X Spdr_, Detent 160940 Screw, Tapping, No. 10-24 X .482 134788 Assy, Kit, Shifter...
  • Page 50 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 CYLINDER HEAD, VALVE AND BREATHER 20--0 CRANKCASE ]...
  • Page 51 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 CYLINDER H EADNALVE/BREATHER KEYPART NO.NO. DESCRIPTION 12-351-02 Lifter, valve (2) 12-755-63 Kit, cylinder head (Includes 3-17) 12-411-01 Rod, push (2) 12-041-10 Gasket, cylinder head 12-017-01 Valve, intake (Std.)
  • Page 52 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 IGNITION / ELECTRICAL I BLOWER HOUSING AND BAFFLES I 1--_, m/_13 20_._ AIR INTAKE 4--1;_r...
  • Page 53 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 IGNITION/ELECTRICAL KEYPART NO.NO. DESCRIPTION 12-086-14 Screw, hex. flange MIOx1.Sx46 12-468-03 Washer, plain 3/8 24-162-03 Screen, grass M-0639016 Screw, hex. flange M6x1.0x16 12-112-01 Spacer, fan (4)
  • Page 54 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 STARTING SYSTEM J ENGINE CONTROLS OIL PAN I LUBRICATION...
  • Page 55 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE- MODEL NUMBER CV16, TYPE NUMBER PS-43513 STARTING SYSTEM KEYPART DESCRIPTION NO. NO. M-0839070 Screw, hex. flange M8x1.25x70 25-O98-O5 Starter assembly (Includes 3-8) 12-755-54 Kit, drive end 12-227 -06 Cap, drive end 12-170-05 Armature Kit, b rush &...
  • Page 56 TRACTOR - - MODEL NUMBER 917.271110 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 PART DESCRIPTION C_N_HA_ FUEL SYSTIEM PART DESCRIPTION EXHAUST /" ,,/13...
  • Page 57 Gasket, carburetor 12-041-02 Gasket, air cleaner 12-041-05 Gasket, bowl 12`041-06 Gasket, bowl screw 12-032-06 Seal, solenoid 12-757-09 Kit, solenoid 12-041-06 Gasket, bowl screw NUMBER 917.271110 PART DESCRIPTION CRANKSHAFT KEYPART NO.NO. DESCRIPTION 12-014-37 Crankshaft (Includes 2) 12-139-01 Plug, cup EXHAUST KEYPART DESCRIPTION NO.NO.
  • Page 59 SUGGESTED GUIDE FOR SIGHTING greater than 15 ), never across the face. Make turns gredu- Operate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control. Exercise extreme caution when changing SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL...
  • Page 60 For the repairor replacement partsyou need delivereddirectlyto yourhome Call7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in--housemajorbrand repairservice Call 24 hoursa day, 7 daysa week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811 Forthe locationof a Sears Partsand...

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