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Craftsman 917.271140 Owner's Manual

16.5 hp electric start 42" mower automatic lawn tractor
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Owner's Manual
£RAFTZMAN +
16.5 HP
ELECTRIC
START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No
917.271140
•
Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read andfollow alISafety Rules
and Instructionsbefore operat-
ing this equipment
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co, Hoffman Estates, II 60179
Visit our Craftsman website:w_wsears
com/craftsman

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Summary of Contents for Craftsman 917.271140

  • Page 1 For answers to your questions about this product, Call: Read andfollow alISafety Rules 1-800-659-5917 and Instructionsbefore operat- Sears Craftsman Help Line ing this equipment 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co, Hoffman Estates, II 60179 Visit our Craftsman website:w_wsears com/craftsman...
  • Page 2 Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply).

  • Page 3: Slope Operation

    DO NOT: • Slow down before turning. • Never leave a running machine • Do not turn on slopes unless neces- unattended. Always turn off blades, set sary, and then, turn slowly and gradual- parking brake, stop engine, and remove ly downhill, if possible.
  • Page 4 • Grass catcher components are subject • Keep nuts and bolts, especially blade to wear, damage, and deterioration, attachment belts, tight and keep which could expose moving parts or al- equipment in good condition. low objects to be thrown. Frequently •...

  • Page 5: Product Specifications

    Public Resources Code). Other CONGRATULATIONS on your purchase states may have similar laws. Federal of a Craftsman Tractor; It has been laws apply on federal lands. A_spark arrester for the muffler is available designed, engineered-and manufactured to give you the best possible dependabil- through your nearest Sears Authorized ity and performance.
  • Page 6 Extension Steering Shaft Steering Whee Sleeve teering Adapter (l_8H1e; B_lt w °e, Insert washer (1)HexBott /r r I IIIII_IIIIIIIHIIIIIIIIIIII (t) Large Flat Washer Lo_ut I_i J:....5/16-18 (1) Shoulder Bolt 5/16-18 __(1) Wash Seat- 17/32 x 1-3/16 x 12 Gauge (1) Knob Video Cassette Keys...

  • Page 7: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, TOOLS REQUIRED FOR ASSEMBLY •...

  • Page 8: Maintenance

    HOW TO SET UP YOUR TRACTOR NOTE: You may now rollor drive you CHECK BATTERY tractor off the skid. Follow the appropriate instruction below to remove the tractor • Lift seat pan to raised position and from the skid. open battery box door. •...
  • Page 9 CHECK TIRE PRESSURE INSTALL MULCHER PLATE The tires on your tractor were ovednflated (If previously removed) at the factory for shipping purposes. • Raise and hold deflector shield in Correct tire pressure is important for best upright position. cutting performance. •...
  • Page 10 WHILE LEARNING HOW TO USE YOUR CHECKLIST TRACTOR, PAY EXTRAATTENTION TO BEFORE YOU OPERATE AND ENJOY THE FOLLOWING IMPORTANT ITEMS: YOUR NEW TRACTOR, WE WISH TO ,f Engine oil is at proper level. ASSURE THAT YOU RECEIVE THE BEST ,# Fuel tank is filled with fresh, clean, PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. r:-aA REVERSE FORWARD FAST SLOW BATTERY CAUTION OR WARNING OIL PRESSURE LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF LIGHT I\l ,@ 0 @ FUEL CHOKE MOWER HEIGHT...
  • Page 12 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Clutch Lever Switch Ammeter Lever Plunger...

  • Page 13: To Move Forward And Backward

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 • The averagelawn should be cut to _1_ CAUTION: Do not operate the mower approximately2-1/2 inches during the without either the entire grass catcher, on cool seasonand to over 3 inches during mowers so equipped, or the deflector hot months. For healthierand better shield place.

  • Page 15: Before Starting The Engine

    GASOLINE NOTE: To protect hood from damage when transporting your tractor on a truck • Fill fuel tank. Use fresh, clean, regular or a trailer, be sure hood is closed and unleaded gasoline with a minimum of secured to tractor. Use an appropriate 87 octane.
  • Page 16 PURGE TRANSMISSION • Insert key into ignition and tum key clockwise to =START" position and CAUTION: Never en_age or disen- release key as soon as engine starts. gage freewheel lever whde the engine is running. Do not run starter continuously for more To ensure proper operation and perfor- than fifteen seconds per minute.

  • Page 17: Mowing Tips

    MOWINGTIPS MULCHING MOWING TIPS • Mowershould be properlyleveledfor IMPORTANT: For beet performance, best mowingperformance. See "TO keep mower housing free of built-up grass LEVEL MOWER HOUSING" in the and trash. Clean after each use. Service and Adjustments section of this •...

  • Page 18: General Recommendations

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operstion Check Tire Pressure Check _lor presence : Intedock Systems Check for Loose Fasteners II_T Lubrication Chart Check Battery Level Shaq_n/Replace Mower Blades Clean BatteP/snd Terminals Check Trsn.saxle Cooling...
  • Page 19 TRACTOR • Tighten bolt securely (27-35 Ft. Lbs. torque). Always observe safety rules when IMPORTANT: Blade bolt is Grade 8 heat performing any maintenance. treated. BRAKE OPERATION Trailing Edge Up Mandrel Assembly If tractor requires more than six (6) feet Blade Center stopping distance at high speed in...

  • Page 20: Engine Lubrication

    NOTE: The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. Change the oil after every 50 hours of TO CLEAN BATTERY AND TERMINALS operation or at least once a year if the tractor is not used for 50 hours in one...

  • Page 21: In-Line Fuel Filter

    MUFFLER CLEAN AIR SCREEN Air screen must be kept free of dirt and Inspect and replace corroded muffler and chaff to prevent engine damage from spark arrestsr (if equipped) as it could overheating. Clean with a wire brush or create a fire hazard and/or damage. compressed air to remove dirt and SPARK PLUGS stubborn dried gum fibers.
  • Page 22 CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral iN) position, • Place attachment clutch in "DISENGAGED" position. • Tum ignition key =OFF" and remove key. •...
  • Page 23 SIDE-TO-SIDE ADJUSTMENT • When distance =D" is 1/8" to 112"lower at front than rear, tighten nuts "F" • Raise mower to its highest position. against trunnion on both front links. • At the midpoint of both sides of mower, • To raise front of mower, loosen nut "F" measure height from bottom edge of from trunnion on both front links.
  • Page 24 Mandrel TO REPLACE MOTION DRIVE BELT Pulley Idler Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) •...
  • Page 25 • Move motion control lever to the neutral NOTE: To seal tire punctures and prevent (N) (lock gate) position. flat tires due to slow leaks, tire sealant • Tighten adjustment bolt securely. may be purchased from your local parts NOTE: If additional clearance is needed dealer.

  • Page 26: Interlocks And Relays

    PositiveTerminal Negative Terminal (Red) (Black) Cable Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill, Battery •...
  • Page 27 manufacturer's service outlet. • Idle speed setting - With throttle control TO ADJUST THROTTLE CONTROL lever in slow position, engine should CABLE idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting The throttle control has been preset at the screw in or out until correct idle is factory and adjustment should not be...

  • Page 28: Engine Oil

    Immediately prepare your tractor for ethanol or methanol) can attract moisture storage at the end of the season or if the which leads to separation and formation tractor will not be used for 30 days or of acids during storage. Acidic gas can more.

  • Page 29: Troubleshooting Chart

    TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM • Fill fuel tank. Wllln_ert • Out of fuel. • See "TO START ENGINE" • Engine not "CHOKED" in Operation section. properly. • Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Clean underside of mower Loss of power • Build-up of grass, leaves and trash under mower. (Continued) housing. • Dirty air filter. • Clean/replace air filter. • Low oil level/dirty oil. • Check oil level/change oil. •...
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Place throttle control in Poor grass • Engine speed too slow. dlscharge =FAST" position. • Travel speed too fast. • Shift to slower speed. • Wet grass. • Allow grass to dry before mowing. •...

  • Page 32: Service Notes

    SERVICE NOTES...
  • Page 33 TRACTOR - - MODEL NUMBER 917.271140 SCHEMATIC BATTERY SOLENOID AMMETER vrdrns FUEL ._NI" IN )'WI' SPARK • IGNITION J---_ PLUG OPERATOR UNiT 2 PLUGS ON TWI_ CYI. ENGINES) • t-.- i ALTERNATOR OPERATOR pRESENCE RELAY #3 IGNmON SWITCH NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING IKSULATEO CUPS...
  • Page 34 TRACTOR-- MODEL NUMBER 917.271140 ELECTRICAL...
  • Page 35 TRACTOR -- MODEL NUMBER 917.271140 ELECTRICAL KEY PART DESCRIPTION 163465 Battery 74760412 Bolt, Hex 1/4-20 x 3/4 156417 Case Battery 161343 Switch Interlock 166182 Hamess, Ught Socket (w/4152J) 4152J Ught Bulb 4799J Cable, Battery 146147 Cable, Battery 166180 Fuse 73510400 Nut Kops Hex 1/4-20 Unc 4207J Cable, Ground...

  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.271140 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.271140 CHASSIS AND ENCLOSURES PART DESCRIPTION Chassis 169830 169061 Dmwbar Screw 3/6-16 x 3/4 17060612 155272 BumperHood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16 x _1 155927 Panel, Dash, LH 145660 Clip Tinnerman Gdlle PiL 172198 Panel, Dash, RH 144983X558 HoodAssembly...

  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917.271140 GROUND DRIVE •...
  • Page 39 TRACTOR-- MODEL NUMBER 917.271140 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION STD551143 Washer ..Transaxle (See Breekdown) Hydro Gr 314-0510 154778 Keeper Belt Engine Hydro 165866 Rod Shift Fender Adjust 134683 Guide Belt RH Engine S'rD561210 Pin Cotter 1/8 x 1 CAD 169183 Strap Torque Lh 19132012...

  • Page 40: Steering Assembly

    TRACTOR -- MODEL NUMBER 917.271140 STEERINGASSEMBLY -----'--|3 "," _ :'-'_'-...
  • Page 41 TRACTOR -- MODEL NUMBER 917.271140 STEERINGASSEMBLY PART DESCRIPTION 139768 SteeringWheel 154427 Front Axle Assembly 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 6266H Beadng, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
  • Page 42 TRACTOR'" MODEL HUMBER 9t7.271140 ENGtNE...
  • Page 43 TRACTOR - - MODEL NUMBER 917.271140 ENGINE PART DESCRIPTION 162152 Control Throt I Ch 17720410 Screw Hex Thd Cut 1/4-20x5/8 T ..Engine(See Breakdown) Kohler Model No. CV16s-43520 159420 Muffler 12-041-03 Gasket 13280328 Nipple, Pipe 3/8 NPT x 3-1/2 13200300 Elbow, Std 90 Degree 3/8-18 Npt STD551231 Washer...

  • Page 44: Seat Assembly

    TRACTOR -- MODEL NUMBER 917.271140 SEAT ASSEMBLY KEY PART PART DESCRIPTION DESCRIPTION Seat 3450 BIkJblkCraftsman 140123 121248X Bushing Snap BIk Nyl 50 Id 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 140551 Bracket Pnt Pivot Seat (blk) 71110616 Bolt Fin Hex 3/3-16unc X 1 134300 Spacer Split 28 X 96 Zinc 19131610...

  • Page 45: Wheels And Tires

    Decal Fender Danger Sears 146046 Decal V-belt Dr Sch Tractor E 163205 Decal Fend Auto Sears Gold 163263 Decal Dash Panel 171698 Decal Hood Rh Craftsman 160396 Decal Mower Drive Schematic 171699 Decal Hood Lh Craftsman 138047 Decal, Battery Diehard Sears 166887...
  • Page 46 TRACTOR-- MODEL NUMBER 917.271140 LIFTASSEMBLY __12...
  • Page 47 TRACTOR -- MODEL NUMBER 917.271140 LIFT ASSEMBLY PART DESCRIPTION 159460 Lift Lever Inner Wire Asm. 159471 Shaft Asm. Lift 105767X PinGroove 12000002 E Ring 19211621 Washer 21/32 x 1 x21 Ga. 120183X BeadngNylon 125631X Gdp Handla Fluted 122365X ButtonPlunger Red 139865 Unk Uft.LH.

  • Page 48: Mower Deck

    TRACTOR - - MODEL NUMBER 917.271140 MOWERDECK I: I ,,, c_ -°' 5---,0 sg--_ 9391 92 21 22...
  • Page 49 TRACTOR - - MODEL NUMBER 917.271140 MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892 MowerHousing STD541437 Locknut, Hex W/Wsh 3/8-16 STD533107 Bolt 138017 Bracket Assembly,Sway 19171416 Washer 17/32 x 7/8 x 16 Ga. Bar,Front 132264 RollarNose BracketAsm Noserollar RH 165460 Bracket Sway Bar 38/42" 132273 STD624000 Retainer Spdng...
  • Page 50 119- 120- o_=_ .9©...
  • Page 51 TRACTOR-- MODEL NUMBER 917.271140 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 PART PART DESCRIPTION DESCRIPTION 170351 Main Housing, Assembly 170407 Brake Yoke 170352 Side Housing, Assembly 170408 Rotor, Brake 170353 Center Section, Assembly 142883 Brake Puck 170354 Swashplate, Trunion 142881 Puck Plate Machined...
  • Page 52 TRACTOR - - MODEL NUMBER 917.271140 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 CYLINDER HEAD, VALVE AND BREATHER I CRANKCASEI...
  • Page 53 TRACTOR - - MODEL NUMBER 917.271140 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 CYLINDER HEAD/VALVE/BREATHER CRANKCASE PART PART DESCRIPTION DESCRIPTION 25-351-01 Lifter, valve (2) 12-032-03 Seal, crankshaft 12-755-81 Kit, cylinder head (Includes Block, cylinder(Use Short Block 12 522 3-17) 12-411-01 12-445-02 Rod, push _2) Strap, lifting...
  • Page 54 TRACTOR - - MODEL NUMBER 917.271140 KOHLERENGINE-MODEL NUMBERCV16S,TYPE NUMBERPS-43520 IGNITION / ELECTRICAL BLOWER HOUSING AND BAFFLES _--23 _--6 AIR INTAKE IO_, 4..7_ .__m6 i_m$...
  • Page 55 TRACTOR-- MODEL NUMBER 917.271140 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 BLOWER HOUSING & BAFFLES IGNITION/ELECTRICAL KEY PART KEY PART DESCRIPTION DESCRIPTION 12-(_5-14 Screw, hex. flange MlOx1.5x46 M.0545010 Screw, hex. flange M5xO.8xlO (8) 12-468-03 Washer, plain 3/8 24-468-10 Washer, plain 1/4 24-162-03 Screen, grass 12-146-07...
  • Page 56 TRACTOR - - MODEL NUMBER 917.271140 KOHLERENGINE-MODEL NUMBERCV16S,TYPE NUMBERPS-43520 STARTING SYSTEM I ENGINE CONTROLS 01L PAN / LUBRICATION "14 "O...
  • Page 57 TRACTOR - - MODEL NUMBER 917.271140 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 STARTING SYSTEM ENGINE CONTROLS PART PART DESCRIPTION DESCRIPTION M-0839070 12-079-07 Linkage, choke Screw, bex. flange M8x1.25x70 (2) 12-237-01 Clamp, cable M-0664020 Screw, lobed socket 25-098-05 Starter assembly (Includes M6xL0x20 (2) 3-8) 12-755-54...
  • Page 58 TRACTOR-- MODEL NUMBER 917.271140 KOHLERENGINE-MODEL NUMBERCV16S,TYPE NUMBERPS-43520 CRANKSHAFT FUELSYSTEM I...

  • Page 59: Fuel System

    TRACTOR - - MODEL NUMBER 917.271140 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 FUEL SYSTEM CRANKSHAFT KEY PART PART DESCRIPTION DESCRIPTION M-064t060 Nut, hex. flange M6xl.0 12-014-37 Crankshaft (Includes 2) X-22-11 Washer, star _/4 12-139-01 Plug, cup M-0629116 Stud M6x1.0xt16 12-853-95 Kit, carburetor w/gasket EXHAUST...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE erate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- | ally to prevent tipping or loss of control.
  • Page 64 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME sM (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour toutte service ou les pi_ces 1-800-665-4455 For the repair or replacement parts you need:...

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