MV Agusta Mv F4 Mv G1a7 Owner's Manual
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MV Agusta Mv F4 Mv G1a7 Owner's Manual

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Summary of Contents for MV Agusta Mv F4 Mv G1a7

  • Page 1 Owner’s Manual WWW.PlandeGraissage.ORG...
  • Page 2 Il presente Manuale di uso e manutenzione è disponibile nelle edizioni in lingua sotto specificate: This Owner’s Manual is available in the languages listed below: Le présent livret d’utilisation et d’entretien est disponible dans les éditions rédigées dans les langues spécifiées ci-dessous: Die vorliegende Bedienungs- und Wartungsanleitung ist in folgenden Sprachen erhältlich: Las ediciones del presente manual de uso y mantenimiento están disponibles en los siguientes idiomas:...
  • Page 3 Dear Customer, We wish to thank you for your preference and congratulate you on purchasing your new F4. Your choice is a reward for the passionate effort our technicians have put into giving the F4 functional and aes- thetic characteristics that place it above the finest motorcycles currently available on the market, making it an exclusive and sought-after item.

  • Page 4: Table Of Contents

    CONTENTS chap. Subjects covered page chap. Subjects covered page GENERAL INFORMATION Safety signs - Location Purpose of the manual Safety - Visual and acoustic signals Symbols CONTROLS AND INSTRUMENTS Warranty Booklet and Service Coupons Location of controls and instruments Identification data Sidestand Magnesium parts 3.2.1...
  • Page 5 CONTENTS chap. Subjects covered page chap. Subjects covered page Refuelling 5.8.2 Compression damping hydraulic device Glove compartment (rear suspension) Parking the motorcycle MAINTENANCE Preriding checks Tables of scheduled maintenance and 4.10 Riding checks ADJUSTMENTS Tools and accessories supplied List of adjustments Table of lubricants and fluids Table of adjustments Removing/fitting the right-hand side...
  • Page 6 CONTENTS chap. Subjects covered page chap. Subjects covered page 6.14 Emission control system warranty 6.17 Battery 6.18 Cleaning the motorcycle obligations 6.14.1 Your warranty rights and obligations 6.19 Prolonged inactivity 6.14.2 Manufacturer’s warranty coverage TROUBLESHOOTING 6.14.3 Owner’s warranty responsibilities Engine problems 6.15 Limited warranty on emission control Electrical equipment problems...
  • Page 7 INDEX Accessories, installation Carbon components Adjustments Chain – clutch lever – check – front brake lever – lubrication – front suspension Cleaning the motorcycle – list Clutch – rear suspension – circuit – rearview mirrors – fluid level, check – steering damper –...
  • Page 8 INDEX Electrical equipment, troubleshooting Identification data Emissions Idle speed, check – control system Ignition switch and steering lock – control system warranty Instruments and warning lights – periodic check Engine Levels – lubrication – brake fluid – oil level, check –...
  • Page 9 INDEX Rear light and brake light, Tampering, note bulb replacement Tools and accessories supplied Rearview mirrors, adjustment Topping up Refuelling – coolant Replacing parts, general information – engine oil Running-in Troubleshooting – electrical equipment – engine Safety Turn indicators – recommendations for safe riding –...

  • Page 10: General Information

    GENERAL INFORMATION Purpose of the manual In addition to providing directions on operation and mainte- nance, this manual contains important information about gen- eral safety. Read the manual over carefully before first using the motorcycle. The manual describes the model with the maximum equip- ment at print time.

  • Page 11: Symbols

    GENERAL INFORMATION Symbols Sections of text that are particularly important in terms of per- sonal safety or possible damage to the motorcycle are marked with the following symbols: Danger - Warning: Failure to observe these prescrip- tions, even in part, may pose a serious hazard to the rider’s and other people’s safety.

  • Page 12: Warranty Booklet And Service Coupons

    Certificate and recommended service coupons. IMPORTANT The copy the Warranty and Pre-Delivery Certificate to be sent to MV Agusta Motor must be filled in by the dealer and returned to the factory within 7 days from the date of registra- tion.

  • Page 13: Identification Data

    GENERAL INFORMATION 4) “limited series” number # 2) engine serial number 1) frame serial number 3) homologation data Identification data 1) frame serial number 2) engine serial number 3) homologation data 4) “limited series” number # Motorcycle identification The motorcycle is identified by a frame serial number. We recommend writing down all these numbers and When placing orders for spare parts, in addition to keep them in a safe place.
  • Page 14 GENERAL INFORMATION Motorcycle key identification key identification number A key is supplied in duplicate for both the ignition and all the locks. Keep the duplicate in a safe place. Identification of motorcycle colour combination The colour code must be mentioned when ordering body spares.

  • Page 15: Magnesium Parts

    GENERAL INFORMATION Steering base Front rim Side plates Rear rim Single-sided swingarm # 1.5 Magnesium components Check the condition of the surface coating of After travelling on roads treated with salt, wash magnesium components before each ride. If any the parts as soon as possible with cold water. Do abraded parts are noted, immediately contact an not use hot water as it enhances the corrosive authorized service centre.

  • Page 16: Safety Information

    Any war- Highway Traffic Safety Administration (NHTSA) ranty claims must be addressed to: as well as MV AGUSTA Motor S.p.A. If the Cagiva U.S.A., Davisville Road, Willow Grove, PA NHTSA receives, or has received, similar com- 19090-4139.
  • Page 17 SAFETY INFORMATION 2. The use of the vehicle after such device or WARNING element of design has been removed or ren- Highway Code provisions vary from dered inoperative. country to country. Make sure of the con- Acts presumed to constitute tampering include: tent of local regulations before using the 1.

  • Page 18: Information On The Emission Control System

    MV Agusta uses a sequential multi- 1) Engine is difficult to start or stalls after starting. point electronic injection system and other meth- 2) Idle speed is erratic.

  • Page 19: Safety Rules

    SAFETY INFORMATION 2.1.5 SAFETY RULES and the workshop manual. – The introduction of structural improvements IMPORTANT: READ BEFORE USE and performance enhancements in the pro- duction process may cause the structure of the – Before riding, carefully read this manual so as vehicle to depart slightly from the illustrations to familiarize yourself with the controls, char- and texts contained in this manual.
  • Page 20 SAFETY INFORMATION Do not use the motorcycle, nor try to service it, When refuelling, stay away from the vehicle to if you do not possess the necessary skills. avoid inhaling harmful fumes. Should the fuel come into contact with the skin or clothes, imme- Full control of the motorcycle is fundamental to diately wash with water and change the contami- safe riding.

  • Page 21: Installing Accessories

    For this reason, the installation of any non-genuine accessory makes the warranty null and void and relieves MV Agusta of all responsibility. - 21 - WWW.PlandeGraissage.ORG...

  • Page 22: Modifications

    SAFETY INFORMATION 2.1.8 MODIFICATIONS Highway Code for which MV Agusta cannot be held responsible. Any modifications made to the vehicle (e.g. alter- ation and/or removal of components) can make the vehicle unsafe or unlawful. Modifying the vehi- cle immediately voids the warranty and relieves MV Agusta of all responsibility.

  • Page 23: Recommendations For Safe Riding

    SAFETY INFORMATION 2.1.10 RECOMMENDATIONS FOR SAFE RID- become familiar with the vehicle and its controls. Remember: practice leads to perfection. Besides being a means of transport, your motor- cycle is a source of recreation and excitement. Being aware of one’s limits However, the configuration of the vehicle does not When riding, never exceed your limits nor those exclude a certain amount of risk.
  • Page 24 SAFETY INFORMATION tly and gradually to both wheels, an ability that Before changing lanes, besides using the can only be learned from experience. rearview mirror, turn your head slightly and glance Performing this operation and, more in general, back to make sure that the road is clear. riding the vehicle always requires the utmost care.

  • Page 25: Protective Clothing

    SAFETY INFORMATION Keep at a safe distance from the preceding A strong, close-fitting and easy-to-fasten vest. vehicles and adjust the speed to the weather and A collar for protecting the throat from the air traffic conditions. Remember that, as the vehicle flow.
  • Page 26 SAFETY INFORMATION WARNING Protective clothes do not afford com- plete protection against the risk of per- sonal injury in case of accident. It is therefore essential not to be deceived by the false sense of security that is provided by motorcycle clothing. When riding, always adopt a cautious attitude and follow the recommenda- tions given in the previous paragraphs.

  • Page 27: Safety Signs - Location

    SAFETY INFORMATION Safety signs - Location 1 - Windscreen function 8 - 9 2 - Battery warning 3 - Unleaded petrol 4 - Chain adjustment 5 - Information on gas emissions, LH and RH exhausts 6 - Information on emission con- trol 7 - Emission control 8 - Tyre pressure, single-seat F4...

  • Page 28: Safety Information

    SAFETY INFORMATION ADHESIVE LABEL – WINDSCREEN WARNING CUPOLINO CON FUNZIONE AERODINAMICA, NON GUARDARE ATTRAVERSO IL VETRINO DURANTE LA MARCIA. LA NON OSSERVANZA DI QUESTO AVVISO POTREBBE CAUSARE SERIE CONSEGUENZE ALLE PERSONE. PER LA PULIZIA DEL PLEXIGLASS UTILIZZARE SOLAMENTE ACQUA E SAPONE , NON UTILIZZARE SOLVENTI. WINDSCREEN HAS AERODYNAMIC FUNCTION ONLY, DO NOT LOOK THROUGH IT WHILE RIDING.

  • Page 29: Unleaded Petrol

    SAFETY INFORMATION ADHESIVE LABEL – UNLEADED PETROL ADHESIVE LABEL – CHAIN ADJUSTMENT - 29 - WWW.PlandeGraissage.ORG...
  • Page 30 SAFETY INFORMATION STAMPING ON LH SILENCER – GAS EMIS- SION INFORMATION, LH EXHAUST MOTORCYCLE EXHAUST SYSTEM NOISE EMISSION CONTROL INFORMATION THIS CAGIVA EXHAUST SYSTEM, 800090377 MEETS US EPA NOISE EMISSION REQUIREMENT OF 80 dBA FOR THE FOLLOWING MOTORCYCLES: CAG44F0750.INSTALLATION OF THIS EXHAUST SYSTEM ON MOTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LAW STAMPING ON RH SILENCER –...
  • Page 31 SAFETY INFORMATION ADHESIVE LABEL – EMISSION CONTROL ADHESIVE LABEL – TYRE PRESSURE, SIN- GLE-SEAT F4 - 31 - WWW.PlandeGraissage.ORG...

  • Page 32: Seat F4

    SAFETY INFORMATION ADHESIVE LABEL – TYRE PRESSURE, TWO- SEAT F4 ADHESIVE LABEL – MANUFACTURER’S DATA, SINGLE-SEAT F4 MANUFACTURED by CAGIVA Motor s.p.a. DATE : GVWR 717 Ibs / 325 kg. GAWR F 331 Ibs - 150 kg. - GAWR R 386 Ibs / 175 kg. This vehicle conforms to all applicable Federal Motor Vehicle Safety Standards in effect on the date of manufacture shown above Vehicle Type : MOTORCYCLE...
  • Page 33 SAFETY INFORMATION ADHESIVE LABEL – MANUFACTURER’S DATA, TWO-SEAT F4 S MANUFACTURED by CAGIVA Motor s.p.a. DATE : GVWR 893 Ibs / 405 kg. GAWR F 342 Ibs - 155 kg. - GAWR R 551 Ibs / 250 kg. This vehicle conforms to all applicable Federal Motor Vehicle Safety Standards in effect on the date of manufacture shown above Vehicle Type : MOTORCYCLE VIN :...
  • Page 34 SAFETY INFORMATION ADHESIVE LABEL – REAR SHOCK ABSORBER W A R N I N G CONTAINS HIGHLY COMPRESSED GAS USE ONLY PERFECTLY DRY NITROGEN GAS OTHER GASES MAY CAUSE EXPLOSION DO NOT INCINERATE REFER TO OWNER S MANUAL FOR REGULATING GAS SACHS - 34 - WWW.PlandeGraissage.ORG...

  • Page 35: Safety - Visual And Acoustic Signals

    SAFETY INFORMATION Safety - Visual and acoustic Turn indicators (§ 3.3) signals Parking light, low and high Before each ride, it is essential to beams (§ 3.3) verify the operation of the visual Parking light (§ 3.3) and brake light and acoustic signals.

  • Page 36: Controls And Instruments

    CONTROLS AND INSTRUMENTS Location of controls and instruments Instruments and warning lights (§ 3.7) Rearview mirror (§ 5.1) Clutch lever (§ 5.1) Front brake lever (§ 5.1) Left handlebar electrical controls (§ 3.3) Ignition switch and steering lock (§ 3.5) Throttle twist grip (§...

  • Page 37: Sidestand

    CONTROLS AND INSTRUMENTS Sidestand 3.2.1 AUTO RETURN SIDESTAND The sidestand is equipped with a safety switch that prevents the motorcycle from moving off while the stand is down. If the rider attempts to engage the gears while the engine is running and the stand is down, the switch Safety switch Sidestand...

  • Page 38: Non-Auto Return Sidestand

    CONTROLS AND INSTRUMENTS This system is specially designed to save the rider having to lift the side- stand with the foot before starting off. In any case, the automatic return device does not exclude the func- tion of the safety switch mentioned above.

  • Page 39: Handlebar Controls, Left Side

    CONTROLS AND INSTRUMENTS Handlebar controls, left side High beam flasher button Press the button repeatedly Low/high beam button Button not pressed in : low beam Button pressed in : high beam Turn indicator switch Shifting the lever to the left or right switches on the left or right turn indicators.
  • Page 40 CONTROLS AND INSTRUMENTS High beam flasher button It is used to attract the attention of other road users in case of danger. When the high beam is on, the func- tion is inactive. Low/high beam button Under normal conditions, the low beam is on. The high beam can be switched on by pressing the button when allowed by the traffic and road conditions.

  • Page 41: Handlebar Controls, Right Side

    CONTROLS AND INSTRUMENTS Handlebar controls, right side Engine stop switch Stops the engine and prevents it from being restarted. Engine start button Starts the engine. To be released as soon as the engine starts. When the engine is running, pressing the button selects the dis- play functions.
  • Page 42 CONTROLS AND INSTRUMENTS Engine stop switch It is used to switch off the engine in an emergency. The ignition circuit is disabled, preventing the engine from being restarted. To be able to restart the engine, bring the switch back to the home position. NOTE Under normal conditions, do not use this switch to shut off the engine.
  • Page 43 CONTROLS AND INSTRUMENTS NOTE This function must remain active only for a short time depending on the engine and outside tem- peratures. As soon as the idle speed keeps the engine running, it is advisable to disable the con- trol. Throttle twist grip It controls the fuel supply, making it possible to change the speed of the engine.

  • Page 44: Ignition Switch And Steering Lock

    CONTROLS AND INSTRUMENTS Ignition switch and steering lock Danger - Warning: Do not attach a ring or any other object to the ignition key as they may hinder the steering action. The ignition switch enables and disables the electrical circuit and the steering lock. The four positions of the switch are described below.

  • Page 45: Gear Lever

    CONTROLS AND INSTRUMENTS P (PARKING) position Turn the key from the LOCK position to the P position. All electrical circuits are deactivated except the parking lights. The steering is locked. The key can be extracted. Gear lever The N (neutral) position is indicated by the related warn- ing light on the instrument panel.

  • Page 46: Instruments And Warning Lights

    CONTROLS AND INSTRUMENTS Instruments and warning lights The instruments and warning lights are activated by turning the ignition switch to the ON position. After a preliminary check (approx. 7 seconds) the displayed information reflects the cur- rent general condition of the motorcycle. Warning lights (§3.7.1.) Warning light...

  • Page 47: Warning Lights

    CONTROLS AND INSTRUMENTS 3.7.1 Warning lights High beam warning light (blue) Battery charge indicator (red) Lights up when the alternator does not supply enough Lights up when the high beam is activated. current to charge the battery. If the indicator comes on while rid- Low beam warning light ing, contact an authorized service (green)

  • Page 48: Multifunction Display

    CONTROLS AND INSTRUMENTS 3.7.2 Multifunction display Thermometer Speedometer Displays the coolant temperature in degrees centigrade Measures the speed of the vehicle. The speed (° C) or Fahrenheit (° F). can be displayed in kilometres per hour (km/h) The display range is 40° to 140° C (104° to 284° F): or miles per hour (mph).

  • Page 49: Operation

    OPERATION Using the motorcycle This section provides the basic information needed to correctly operate the motorcycle: - Running-in (§ 4.2) - Starting the engine (§ 4.3) - Setting the display functions (§ 4.4) - Selecting the display functions (§ 4.5) - Refuelling (§...

  • Page 50: Running-In

    OPERATION Running-in Caution: Failure to observe the indications provided below can reduce performance and shorten the life of the motorcycle. Running-in is generally considered to apply only to the engine. In fact, it should be regarded as an essential phase for other important parts such as the tyres, the brakes and the drive chain.
  • Page 51 OPERATION ❏ 500 to 1000 km (300 to 600 mi) Avoid subjecting the engine to prolonged strain. ❏ 1000 to 2500 km (600 to 1600 mi) Higher engine performance can be demanded, but it is advisable not to exceed the engine speed shown in the figure..

  • Page 52: Starting The Engine

    OPERATION Starting the engine Caution: Avoid warming up the engine while CHOKE lever the vehicle is stationary. It is advisable to bring the engine to the working temperature by rid- ing at reduced speed. Turn the ignition switch to the ON position. The instruments and the warning lights will go through the self-diagnostic cycle.

  • Page 53: Setting The Display Functions

    OPERATION Setting the display functions The following functions can be set: clock, speedometer and thermometer units. WARNING The operation must be performed while the engine is running, the gears are in neutral, the motorcycle is stationary, and with the feet on the ground.
  • Page 54 OPERATION Hold down the button and release it as soon as the desired figure is displayed. Repeat the procedure to set the second hour digit and the first and second minute digits. NOTE To quickly cycle through the selected digit, hold the start button depressed for longer than two seconds.
  • Page 55 OPERATION ❏ Speedometer (km/h - mph) Repeatedly press the button until the TOTAL counter function is displayed. Press the SET button. The speedometer unit will start blinking. - 55 - WWW.PlandeGraissage.ORG...
  • Page 56 OPERATION Press the button to toggle between km/h and mph. Changing the speedometer unit also changes the units for the total and trip mileage counters. Press SET to confirm the speedometer unit. The thermometer unit will start blinking, indicating that the display is ready for the next setting.
  • Page 57 OPERATION ❏ Thermometer (° C - ° F) Press the button to toggle between ° C and ° F. Press SET to confirm the temperature unit. - 57 - WWW.PlandeGraissage.ORG...

  • Page 58: Selecting The Display Functions

    OPERATION Selecting the display func- tions Selectable functions include the TOTAL, TRIP 1 and TRIP 2 mileage counters, and the clock. The selection must be performed while the engine is running. Pressing the button repeatedly cycles through the different func- tions.
  • Page 59 OPERATION ❏ Resetting the trip mileage counters The TRIP 1 and TRIP 2 counters can be reset as fol- lows: Press the button for longer than four seconds. The mileage will start blinking. Pressing the button for less than four seconds sets the mileage to zero.

  • Page 60: Refuelling

    OPERATION Refuelling Danger - Warning: When refuelling, switch off the engine, avoid smoking, and keep away from flames, sparks and heat sources. WARNING Petrol and its fumes are highly toxic and flam- mable. Avoid contact and inhalation. Caution: Only use high-octane unleaded petrol.

  • Page 61: Glove Compartment

    OPERATION WARNING Overfilling the tank may cause the fuel to overflow as a result of the expansion due to the heat from the engine or to exposure to sunlight. Fuel spills can catch fire. The level of the fuel in the tank must never be higher than the base of the filler.

  • Page 62: Parking The Motorcycle

    OPERATION Parking the motorcycle ❑ Using the sidestand Care - Caution: Park the motorcycle safely on solid ground. On slopes, engage the bottom gear and park the vehicle so that the front wheel faces uphill. Remember to put the gear lever in the neutral position before restarting the engine.
  • Page 63 OPERATION ❏ Using the rear stand Insert the stand pin into the rear wheel axle hole on the left side of the motorcycle. Rest the stand on the ground and, pressing down on the stand, lift the vehicle until it reaches a stable condition. - 63 - WWW.PlandeGraissage.ORG...

  • Page 64: Preriding Checks

    OPERATION Preriding checks Steering damper Always check adjustment (§ 5.6). A motorcycle can be in good running order and Engine start button / stop switch then become unexpectedly unreliable even if Check operation (§ 3.4). unused (e.g. deflation of the tyres). It is therefore Lights, visual and acoustic signals important to carry out the checks described in the Check operation.

  • Page 65: Riding

    OPERATION 4.10 Riding Riding a motorcycle requires experience and concentration. Inexperienced riders should undergo a period of training and attend an introductory course consisting of theoretical lessons as well as practical riding sessions in areas closed to traffic. The instructor’s advice will help the novice rider become familiar with the basics of riding safety. Relying on the advice of persons other than a qualified riding instructor, even if possessing specific knowledge, may prove to be useless or even dangerous, especially if the practical training takes place in an area open to traffic.

  • Page 66: Adjustments

    ADJUSTMENTS List of adjustments There are many adjustments that can significantly improve the ergonomics, geometry and safety of the motorcycle. Some of these can only be performed by skilled per- sonnel at authorized service centres. WARNING To avoid losing control of the vehicle while riding, be sure to always keep both hands on the handlebars.
  • Page 67 ADJUSTMENTS (F) Rearview mirror adjustment (§ 5.5) (G) Steering damper adjustment (§ 5.6) (A) Clutch lever adjustment (§ 5.4) (D) Gear lever adjustment (§ 5.2) (F) Rearview mirror adjustment (§ 5.5) (L) Rear suspension adjustment # (C) Right-hand footrest (§ 5.8) adjustment (§5.2.) (N) Headlight adjustment (§...

  • Page 68: Table Of Adjustments

    ADJUSTMENTS Table of adjustments H - Front suspension adjustment: The follow- A - Clutch lever adjustment: Optimizes the grip ing can be adjusted to adapt the response of the to suit the rider’s needs (§ 5.4). suspension to the rider’s preference: - spring preload (§...

  • Page 69: Adjusting The Front Brake Lever

    ADJUSTMENTS Adjusting the front brake lever Adjusting the clutch lever Danger - Warning: Never perform the Danger - Warning: Never perform the adjustment while riding. adjustment while riding. While pulling the lever to counter the action of the While pulling the lever to counter the action of the spring, turn the ring clockwise or anticlockwise to spring, turn the ring clockwise or anticlockwise to move the lever away or towards the handgrip...

  • Page 70: Adjusting The Rearview Mirrors

    ADJUSTMENTS Adjusting the rearview mirrors Press the mirror at the points shown in the figure to adjust its position in the four directions. Adjusting the steering damper Danger - Warning: Never perform the adjust- ment while riding. The standard adjustment is obtained by fully rotating the knob anticlockwise.

  • Page 71: Adjusting The Front Suspension

    ADJUSTMENTS Adjusting the front suspension Rebound damping hydraulic device WARNING It is essential that the adjusters of both fork rods are adjusted to the same position. Type of geometry Soft Standard Stiff Spring 6 notches 5 notches 4 notches preload Spring preload Rebound 7 clicks...

  • Page 72: Spring Preload

    ADJUSTMENTS 5.7.1 Spring preload 5.7.2 Rebound damping hydraulic device (front suspension) The adjustment is performed by referring to the The adjustment is obtained from the standard notches. The minimum preload corresponds to position, which is found by fully turning clockwise the position where seven notches are in view.

  • Page 73: Compression Damping Hydraulic Device (Front Suspension)

    ADJUSTMENTS 5.7.3 Compression damping hydraulic device (front suspension) The adjustment is obtained from the standard position, which is found by fully turning the screw clockwise and then anticlockwise (see table). Rotate clockwise to increase the damping action or anticlockwise to decrease it.

  • Page 74: Adjusting The Rear Suspension

    ADJUSTMENTS Adjusting the rear suspension Compression damping Danger - Warning: The high tempera- hydraulic device ture of the exhaust pipes can cause burns. Type of geometry F4 750 ORO- Soft Standard Stiff Rebound damping 18 clicks 16 clicks 14 clicks (§...

  • Page 75: Rebound Damping Hydraulic Device (Rear Suspension)

    ADJUSTMENTS 5.8.1 Rebound damping hydraulic device (rear sus- pension) anticlockwise The adjustment is obtained from the standard position, which is found by fully rotating the ring clockwise and then anticlockwise (see table). Rotate clockwise to clockwise increase the damping action or anticlockwise to decrease it.

  • Page 76: Maintenance

    MAINTENANCE Tables of scheduled maintenance and checks The main periodic checks and maintenance operations are shown in the following tables. These operations are necessary to keep the motorcycle safe and in perfect running order. Some of the operations can be carried out by the user, provid- ing he or she possesses the requisite skills.
  • Page 77 MAINTENANCE Tables of scheduled maintenance 1000 6000 12000 18000 24000 30000 36000 km (mi) covered (600) (3800) (7500) (11200) (14900) (18600) (22400) Pre- Service coupon delivery Description Operation Check level Every 1000 km (600 mi) Engine oil Renew At least once a year Replace Engine oil filter Every time engine oil is changed...
  • Page 78 MAINTENANCE Tables of scheduled maintenance 1000 6000 12000 18000 24000 30000 36000 km (mi) covered (600) (3800) (7500) (11200) (14900) (18600) (22400) Pre- Service coupon delivery Description Operation Valves Check/Adjust Timing chain Replace Timing movable shoe Check/Replace Timing chain stretcher Check/Replace Spark plugs Check/Replace...
  • Page 79 MAINTENANCE Tables of scheduled maintenance 1000 6000 12000 18000 24000 30000 36000 km (mi) covered (600) (3800) (7500) (11200) (14900) (18600) (22400) Pre- Service coupon delivery Description Operation Every 1000 km (600 mi) Brake pads Check wear Brake caliper pins/dust rings Check Throttle control Check operation...
  • Page 80 MAINTENANCE Tables of scheduled maintenance 1000 6000 12000 18000 24000 30000 36000 km (mi) covered (600) (3800) (7500) (11200) (14900) (18600) (22400) Pre- Service coupon delivery Description Operation Tyres Check pressure Ogni 10 giorni Every 10 days Check wear Every 500 km (300 mi) Every time tyre is replaced Front wheel bearings Check...
  • Page 81 MAINTENANCE Tables of scheduled maintenance 1000 6000 12000 18000 24000 30000 36000 km (mi) covered (600) (3800) (7500) (11200) (14900) (18600) (22400) Pre- Service coupon delivery Description Operation Fork seal rings Check for leakages Screws and nuts Check tightening Manifold and cylinder Check head bolts Hose clamps...
  • Page 82 MAINTENANCE Tables of scheduled maintenance 1000 6000 12000 18000 24000 30000 36000 km (mi) covered (600) (3800) (7500) (11200) (14900) (18600) (22400) Pre- Service coupon delivery Description Operation Silencer brackets Check tightening General cleaning General lubrication General test - 82 - WWW.PlandeGraissage.ORG...

  • Page 83: Tools And Accessories Supplied

    MAINTENANCE Tools and accessories supplied A bag in the glove compartment contains the following tools: 1 hexagonal bar (10 mm hexagon); 6 Allen keys (2.5 - 3 - 4 - 5 - 6 - 8 mm hexagons); 1 spanner for rear wheel eccentric with extension; 2 fuses (7.5 A and 15 A).

  • Page 84: Removing/Fitting The Right-Hand Side Fairing

    MAINTENANCE Removing/fitting the right-hand side fairing Pull off the quick fastenings and then remove the side fairing. - 84 - WWW.PlandeGraissage.ORG...
  • Page 85 MAINTENANCE Fit the side fairing, taking care to position the front Radiator profile as shown in figure A. Fasten the panel by positioning the tab in the lower part of the fairing as shown in figure B. Side fairing front profile - 85 - WWW.PlandeGraissage.ORG...

  • Page 86: Checking The Engine Oil Level

    MAINTENANCE Checking the engine oil level Check the oil level while the engine is off and cold. In any case, the engine must have been off for at least ten minutes. The check must be performed after placing the motor- cycle in an upright position on a horizontal surface.

  • Page 87: Restoring The Engine Oil Level

    MAINTENANCE 6.5.1 Restoring the engine oil level To restore the engine oil level, first remove the Oil filler plug right-hand side fairing (see § 6.4) to expose the oil filler plug. - 87 - WWW.PlandeGraissage.ORG...

  • Page 88: Checking The Coolant Level

    MAINTENANCE Checking the coolant level Check the coolant level while the engine is off and cold. The check must be performed after placing the motor- cycle in an upright position on a horizontal surface. The coolant level must be between the MAX and MIN marks.

  • Page 89: Restoring The Coolant Level

    MAINTENANCE 6.6.1 Restoring the coolant level Damper fixing screw To gain access to the coolant filler cap, remove the left steering damper screw and the cover. Use the product specified in the table in § 6.3. Water can be used in case of need, taking care to replace it with the recommended product as soon as possible.

  • Page 90: Checking The Wear Of The Brake Pads

    MAINTENANCE Front brake caliper Rear brake caliper Checking the wear of the brake pads The brake pads have grooves that provide an Disc indication of the wear condition. Periodically check the width of the grooves, making sure it never falls below the wear limit (1 mm). Pads Danger - Warning: If the pads have Groove...

  • Page 91: Checking The Brake Fluid Level

    MAINTENANCE Rear brake fluid reservoir Front brake fluid reservoir Checking the brake fluid level Danger - Warning: Do not use the motor- cycle if the fluid level is below the MIN The level of the brake fluid decreases as the mark because the brakes may fail to brake pads wear down.

  • Page 92: Checking The Clutch Fluid Level

    MAINTENANCE Checking the clutch fluid level The fluid level must be between the MAX and MIN marks. If the level falls below the MIN mark, contact an autho- rized service centre and have the clutch control system overhauled. Danger - Warning: Do not use the motorcycle if the fluid level is below the MIN mark because the clutch may fail to operate properly.

  • Page 93: Checking The Tyres

    MAINTENANCE 6.10 Checking the tyres Danger - Warning: Before using motorcycle, always check the pressure and wear of the tyres. Measure the tyre pressure at room temperature. Refer to the pressures given in § 8.2 or on the label applied to the steering head tube. Check the wear of the tyres.

  • Page 94: Checking And Lubricating The Drive Chain

    MAINTENANCE 6.11 Checking and lubricating the drive chain Put the motorcycle on the rear stand. Checking the chain adjustment The axis of the chain lower portion must be 6 mm from the lower chain guard. Manually turn the rear wheel and carry out the check at several points along the chain.
  • Page 95 MAINTENANCE Lubrication To ensure proper operation, the drive chain needs to be properly lubricated. Preliminary cleaning - Before lubrication the dirt accumulated on the chain must be dissolved using specific products. The dirt must then be removed with a clean rag and/or an air jet. Caution - The chain is of the O-ring type.

  • Page 96: Checking The Idle Speed

    MAINTENANCE 6.12 Checking the idle speed Check the idle speed when the engine has reached the operating temperature. Ensure that the choke control has not been activated. The idle speed should range from 1,150 to 1,250 rpm. If a tune-up is necessary, contact an authorized service centre.

  • Page 97: Periodic Emission Check

    MAINTENANCE 6.13 Periodic emission check To ensure that your new MV Agusta F4 maintains compliance with emission regulations, have the fol- lowing operations performed by an authorized service centre at the specified intervals. 1.000 km Check and if necessary adjust:...

  • Page 98: Emission Control System Warranty Obligations

    State's stringent anti-smog standards. MV Agusta must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle.

  • Page 99: Owner's Warranty Responsibilities

    MV Agusta recommends that you retain all receipts covering maintenance on your motorcycle, but MV Agusta cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

  • Page 100: Limited Warranty On Emission Control System

    6.15 LIMITED WARRANTY ON EMISSION CONTROL SYSTEM MV Agusta Motor S.p.A. Via G. Macchi 144 - 21100 Varese, Italy (hereinafter MV Agusta) warrants that each new 2000 and later MV Agusta motorcycle, which includes as standard equipment a headlight, tail- light and stoplight, and is street legal: A.

  • Page 101: Limitations

    California Administrative Code, may be performed by other than an authorized MV Agusta dealer. An emergency situation occurs when authorized MV Agusta dealer is not reasonably available, a part is not available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair.

  • Page 102: Limited Liability

    This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the MV Agusta dealer. MV Agusta shall not be liable for any other expenses, loss or damage, whether direct, incidental, conse- quential or exemplary arising in connection with the sale or use of or inability to use the MV Agusta motorcycle for any purpose.

  • Page 103: Legal Rights

    Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, MV Agusta is not liable for these parts. The owner is respon- sible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual.

  • Page 104: Replacing Parts - General Information

    MAINTENANCE 6.16 Replacing parts - General information 6.16.1. Replacing the fuses The replacement of the fuses (except for the bat- The recharge fuse is located on the left side of tery recharge fuse) and the light bulbs (excepting the motorcycle, in the position shown in the figure. the front parking light bulbs) can be carried out by the user according to the indications provided below.
  • Page 105 MAINTENANCE The service fuses are located on the right side. To expose them, remove the side fairing (see § 6.4). Remove the fuse box cover. Replace the blown fuse and refit the cover. To identify the position and function of the fuses, refer to the information shown on the adhesive label and in the enclosed electrical diagram.

  • Page 106: Replacing The Low Beam Bulb

    MAINTENANCE 6.16.2 Replacing the low beam bulb Remove the cover. Release the retaining spring. Extract the bulb. Detach the connector. Caution: Do not touch the bulb glass with bare hands. If necessary, clean the bulb with a degreasing product. Attach the connector. Fit the new bulb.

  • Page 107: Replacing The High Beam Bulb

    MAINTENANCE 6.16.3 Replacing the high beam bulb Remove the cover. Detach the connector. To remove the bulb, rotate it anticlockwise. Caution: Do not touch the bulb glass with bare hands. If necessary, clean the bulb with a degreasing product. Insert and lock the new bulb in place by rotating it clockwise.

  • Page 108: Replacing The Front Turn Indicator Bulbs

    MAINTENANCE 6.16.4 Replacing the front turn indicator bulbs Remove the lens. Pull out the burnt-out bulb. Insert the new bulb. Replace the lens. - 108 - WWW.PlandeGraissage.ORG...

  • Page 109: Replacing The Rear Turn Indicator Bulbs

    MAINTENANCE 6.16.5 Replacing the rear turn indicator bulbs Remove the lens. To remove the burnt-out bulb, press it and rotate it anticlockwise. To fit the new bulb, press it and rotate it clockwise. Replace the lens. - 109 - WWW.PlandeGraissage.ORG...

  • Page 110: Replacing The Rear Light And Brake Light Bulb

    MAINTENANCE 6.16.6 Replacing the rear light and brake light bulb Lift the seat (§ 4.7). Remove the bulb holder by turning it anticlockwise. To remove the bulb, press it and rotate it anticlock- wise. To fit the new bulb, press it and rotate it clockwise. Replace the bulb holder and lock it in place by rotat- ing it clockwise.

  • Page 111: Replacing The Number-Plate Light Bulb

    MAINTENANCE 6.16.7 Replacing the number-plate light bulb Pull out the bulb holder. Extract the burnt-out bulb. Fit the new bulb. Replace the bulb holder. - 111 - WWW.PlandeGraissage.ORG...

  • Page 112: Battery

    MAINTENANCE 6.17 Battery The battery is of the maintenance-free type and is installed under the tail section. WARNING If the battery casing is damaged, there may be a leakage of sulphuric acid, a HIGHLY COR- ROSIVE substance. This would result in the formation of hydrogen gas which, if ignited by a spark or a flame, would cause an explosion.

  • Page 113: Cleaning The Motorcycle

    MAINTENANCE 6.18 Cleaning the motorcycle Periodic careful cleaning is a key factor in preserving the value of the motorcycle. Caution: Before washing the vehicle, stop up the exhaust pipes and protect the electrical parts. After completing the washing, run the engine for a few minutes and start off at reduced speed.

  • Page 114: Prolonged Inactivity

    MAINTENANCE 6.19 Prolonged inactivity If the motorcycle is to remain unused for a long time, it is advisable to carry out the following operations: Clean the motorcycle and treat the paintwork with specific products (§ 6.18). Park the motorcycle in a suitable place and place it on the rear stand (§ 4.8). Empty the fuel tank.

  • Page 115: Troubleshooting

    TROUBLESHOOTING 7.1. Engine problems: ENGINE DOES NOT START Start “enable” Press start “enable” Problem solved Engine starts switch switch depressed Disengage gears or lift Gears engaged stand and pull clutch Problem solved and side stand Engine starts lever down Starting procedure Correctly perform starting Problem solved correctly per-...
  • Page 116 TROUBLESHOOTING continued from previous page Refuel (§ 4.6) Problem solved Fuel tank empty Engine starts Replace fuse(s) (§ Problem solved Fuses are OK Engine starts 6.16.1) Contact an authorized service centre - 116 - WWW.PlandeGraissage.ORG...
  • Page 117 TROUBLESHOOTING ENGINE IS DIFFICULT TO START Starting procedure Correctly perform starting Problem solved Engine starts correctly per- procedure (§ 4.3) formed Contact an authorized service centre - 117 - WWW.PlandeGraissage.ORG...
  • Page 118 TROUBLESHOOTING ENGINE OVERHEATS Engine cools Coolant level is Restore level (§ 6.6.1) Problem solved down to operat- correct (§ 6.6) ing temperature Engine cools Cooling fan fuse Replace fuse (§ 6.16.1) Problem solved down to operat- is OK ing temperature Contact an authorized service centre - 118 -...
  • Page 119 TROUBLESHOOTING OIL PRESSURE IS TOO LOW Oil pressure is Oil level is correct Restore oil level (§ 6.5.1) Problem solved (§ 6.5) optimal Contact an authorized service centre - 119 - WWW.PlandeGraissage.ORG...

  • Page 120: Electrical Equipment Problems

    TROUBLESHOOTING Electrical equipment problems: LIGHTS DO NOT WORK Replace fuse(s) (§ Problem solved Fuses are OK Lights work 6.16.1) Replace bulb(s) Problem solved Bulbs are OK Lights work (§ 6.16) Contact an authorized service centre - 120 - WWW.PlandeGraissage.ORG...
  • Page 121 TROUBLESHOOTING HORN DOES NOT WORK Problem solved Fuse is OK Replace fuse (§ 6.16.1) Horn works Contact an authorized service centre SPEEDOMETER DOES NOT WORK Speedometer Problem solved Replace fuse (§ 6.16.1) Fuse is OK works Contact an authorized service centre - 121 - WWW.PlandeGraissage.ORG...
  • Page 122 TROUBLESHOOTING RESERVE FUEL WARNING LIGHT DOES NOT WORK Reserve fuel Problem solved Replace fuse (§ 6.16.1) Fuse is OK warning light works Contact an authorized service centre ALTERNATOR DOES NOT CHARGE BATTERY Contact an authorized service centre - 122 - WWW.PlandeGraissage.ORG...

  • Page 123: Technical Information

    TECHNICAL INFORMATION 8.1. Motorcycle overview (N) Instrument panel (B) Ignition - Power supply (F) Frame (E) Cooling system (G) Front suspension Right side (L) Front brake (A) Engine (M) Rear brake (C) Gearbox (H) Rear suspension (D) Final drive Left side - 123 - WWW.PlandeGraissage.ORG...
  • Page 124 TECHNICAL INFORMATION A - Engine: four-stroke, inline four-cylinder. G - Front suspension: inverted hydraulic fork Double-overhead camshaft valve train with with external adjusting system. radial valves. Wet sump lubrication. H - Rear suspension: progressive, with single- B - Ignition - Power supply: integrated ignition- sided swingarm and single shock absorber injection system.

  • Page 125: Front Brake Circuit

    TECHNICAL INFORMATION 8.1.1 Front brake circuit 1 Brake pump assembly 2 Brake lever 3 Brake line 4 Brake caliper 5 Brake discs - 125 - WWW.PlandeGraissage.ORG...

  • Page 126: Rear Brake Circuit

    TECHNICAL INFORMATION 8.1.2. Rear brake circuit 1 Brake lever 2 Brake pump 3 Brake line 4 Brake fluid reservoir 5 Brake caliper 6 Brake disc - 126 - WWW.PlandeGraissage.ORG...

  • Page 127: Clutch Circuit

    TECHNICAL INFORMATION 8.1.3. Clutch circuit 1 Clutch lever 2 Clutch pump assembly 3 Clutch line 4 Clutch cylinder assembly - 127 - WWW.PlandeGraissage.ORG...

  • Page 128: Engine Lubrication

    TECHNICAL INFORMATION 8.1.4. Engine lubrication 1 Oil sump 2 Oil filter 3 Cylinder head oil feed pipe - 128 - WWW.PlandeGraissage.ORG...

  • Page 129: Coolant Circuit

    TECHNICAL INFORMATION 8.1.5. Coolant circuit 1 Expansion tank 2 Upper radiator 3 Lower radiator 4 Coolant pump - 129 - WWW.PlandeGraissage.ORG...

  • Page 130: Fuel System

    TECHNICAL INFORMATION 8.1.6. Fuel system 1 Throttle bodies 2 Fuel pump 3 Fuel line - 130 - WWW.PlandeGraissage.ORG...

  • Page 131: Specifications

    TECHNICAL INFORMATION 8.2. Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) SPECIFICATIONS Wheelbase (mm) 1398 1398 1398 Overall length (mm) 2007 2007 2007 Max. width (mm) Seat height (mm) Min. ground clearance (mm) Trail (mm) 98.5 98.5 98.5 - 131 -...
  • Page 132 TECHNICAL INFORMATION Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) Dry weight (kg) Fuel tank capacity (l) Reserve fuel (l) Oil in crankcase (kg) PERFORMANCE Top speed (km/h), over Average fuel consumption (km/l) Max. horsepower at rpm (on shaft) kW 93/12,500 kW 93/12,500 kW 93/12,500...
  • Page 133 TECHNICAL INFORMATION Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) Crankcase and covers sand-cast die-cast die-cast Head and cylinders sand-cast chill-cast chill-cast Valves bimetal - bimetal/ bimetal/ Nimonic head single-metal single-metal VALVE TRAIN Type Double-overhead camshaft, radial valves LUBRICATION Type Wet sump...
  • Page 134 TECHNICAL INFORMATION Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) SECONDARY DRIVE Number of teeth on front sprocket Z = 14 Z = 14 Z = 14 Number of teeth on rear sprocket Z = 41 Z = 41 Z = 41 Transmission ratio...
  • Page 135 TECHNICAL INFORMATION Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) REAR SUSPENSION Type Progressive, with single-sided swingarm and single shock absorber adjustable for rebound, compression and spring preload Swingarm Magnesium alloy Aluminum alloy Aluminum alloy Wheel travel (mm) FRONT BRAKE Type Dual floating disc with steel braking band...
  • Page 136 TECHNICAL INFORMATION Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) Dimensions Standard Optional 6.00” x 17” 5.75” x 17” 6.00” x 17” 6.00” x 17” TYRES Front 120/65-ZR 17 120/65-ZR 17 120/65-ZR 17 Rear 190/50-ZR 17 o 190/50-ZR 17 o 190/50-ZR 17 o 180/50-ZR 17...
  • Page 137 TECHNICAL INFORMATION Specifications Description F4 750 ORO F4 750 S F4 750 S (1+1) Battery 12V - 9Ah 12V - 9Ah 12V - 9Ah Alternator 650 W at 5000 rpm 650 W at 5000 rpm 650 W at 5000 rpm BODYWORK Fairing Carbon fibre...

  • Page 138: Carbon Components

    TECHNICAL INFORMATION 8.3. Carbon components # 1 - Windscreen 2 - Right-hand side fairing 3 - Left-hand side fairing 4 - Undercowl 5 - Tail section 6 - Fuel tank 7 - Filter box 8 - Right-hand air scoop 9 - Left-hand air scoop 10 - Electrical equipment cover (right side) 11 - Electrical equipment cover (left side) 12 - Right-hand side panel...
  • Page 139 NOTES ................
  • Page 140 NOTES ................
  • Page 141 NOTES ................
  • Page 142 NOTES ................

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