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Assembly Guidelines
Protecta Power IV
All pictures shown are for illustration purpose only

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Summary of Contents for ABB Protecta Power IV

  • Page 1  — Assembly Guidelines Protecta Power IV          All pictures shown are for illustration purpose only...
  • Page 2 All pictures shown are for illustration purpose only...
  • Page 3: Table Of Contents

    Table of Contents Safety Warning ..................................... 1 Tools Needed ....................................1 Safety Warning ..................................... 2 Bus Stack Assembly ..................................3 Incoming Pan Assembly ................................4 Incoming Pan Assembly ................................5 Neutral Connection Link ................................6 Incoming Connection Links ................................7 Incoming Kit Backplate ................................
  • Page 4: Safety Warning

    Safety Warning ALL PRODUCT(S) MUST BE INSTALLED BY A SUITABLY COMPETENT ELECTRICIAN CONSIDERING THEIR INTENDED USE AND IN ACCORDANCE WITH THE CURRENT EDITION OF BS 7671 (IET WIRING REGULATIONS). Notice: To prevent potential overheating from loose connections the installer shall check connections are tightened to the torque levels stated in these instructions prior to energising this board.
  • Page 5: Safety Warning

    Safety Warning ALL PRODUCT(S) MUST BE INSTALLED BY A SUITABLY COMPETENT ELECTRICIAN CONSIDERING THEIR INTENDED USE AND IN ACCORDANCE WITH THE CURRENT EDITION OF BS 7671 (IET WIRING REGULATIONS). Notice: To prevent potential overheating from loose connections the installer shall check connections are tightened to the torque levels stated in these instructions prior to energising this board.
  • Page 6: Bus Stack Assembly

    Bus Stack Assembly 6 x M6x10 Posidrive Pan head T =9 Nm Tighten the busstack to the outgoing pan assembly using the M6 screws already supplied with the panel  ...
  • Page 7: Incoming Pan Assembly

    Incoming Pan Assembly Mount the back Plate on the horizontal rails 4 x M5 x 10 4 x M6 x 10 T = 5 Nm Pozidrive Pan head T = 12 Nm Make sure to fix the horizontal rail on to the hole that the label designates M10 Hex Nut T = 20 Nm M10 Spring Washer...
  • Page 8: Incoming Pan Assembly

    Incoming Pan Assembly 4 x M6 x 10 Pozidrive Pan head M6 x 35 T = 12 Nm T = 9 Nm M6 x 10 Pozidrive Pan head T = 12 Nm M5 x 10 T = 5 Nm  ...
  • Page 9: Neutral Connection Link

    Neutral Connection Link Remove the Incoming Links Shroud Pass the flexibar underneath the incoming backplate Connect the Flexibar to the bustack Connect the Flexibar to the neutral bridge and insert the shroud back.  ...
  • Page 10: Incoming Connection Links

    Incoming Connection Links  ...
  • Page 11: Incoming Kit Backplate

    Incoming Kit Backplate Breaker Fixing Holes Breaker Fixing Holes H:171.8 mm, W:140 mm, D:110.7 mm H:209 mm, W:180 mm, D:88.2 mm Breaker Fixing Holes Breaker Fixing Holes H:269 mm, W:270 mm, D:86.7 mm H:269 mm, W:280 mm, D:41.8 mm  ...
  • Page 12: Line Side Connector 4P Assembly

    Line Side Connector 4P Assembly 6 x M6x10 Posidrive Pan head T =9 Nm Only 4 Screws can be used for XT1, XT2, A1 Stacking is recommended to be started either from top or bottom XT4, XT5 fixing shall be done with 6 screw 2 x M5x10 Posidrive Pan head T =5 Nm ...
  • Page 13 Line Side Connectors Kit 3P XT1 3P XT2 3P W:79 mm W:99 mm XT4 3P XT5 3P W:109 mm W: 140 mm  ...
  • Page 14: Line Side Connectors Kit 4P

    Line Side Connectors Kit 4P XT1 4P XT2 4P W: 109 mm W: 119 mm XT4 4P XT5 4P W: 139 mm W: 189 mm  ...
  • Page 15: Segregation Kit Assembly

    Segregation Kit Assembly The standalone holes before and after the pattern 4 x M5 x 10 T = 5 Nm 8 x M5 x 10 T = 5 Nm 12 x M6 x 10 T = 12 Nm  ...
  • Page 16: Vertical Stacking (Top/Bottom Extension Box)

    Vertical Stacking (Top/Bottom Extension Box) Plugs can be removed using a screw driver Hex Head Screw M6x16 T = 9 Nm Flat Washer M6 Hex Serrated Nut M6 Make sure the Gasket on Panel Top/ Bottom is pressed before tightening the screws Hex Serrated Nut M6 T= 9 Nm...
  • Page 17: Horizontal Stacking (Side Extension Box)

    Horizontal Stacking (Side Extension Box) Hex Serrated Nut M6 Hex Serrated Nut M6 Flat Washer M6 Hex Head Screw M6x16 T = 9 Nm Untighten the side gland plate Make sure the Gasket on Panel Side is pressed before tightening the screws Hex Serrated Nut M6 T= 9 Nm ...
  • Page 18: Corner Extension Box

    Corner Extension Box Hex Serrated Nut M6 Hex Serrated Nut M6 Remove the top gland plate of side extension box Remove the side gland plate of top extension box Hex Head Screw M6x16 T= 9 Nm Flash Washer M6 Hex Serrated Nut M6 4 Screws for connecting the bottom of corner box and another 4 screws are Make sure the Gasket on Panel Side is pressed before tightening the screws needed for connecting the side of corner box, total of 8 screws M6x16...
  • Page 19: Lifting Angles

    Lifting Angles Sealing Plugs shall be removed using a screwdriver Please ensure all the studs are aligned with the holes while assembling. Hex Head Screw M16x40 T = 248 Nm Flat Washer M16 Hex Nut M16 Make sure that Single lifting angles are on 45⁰ from the vertical as shown above ...
  • Page 20: Plinth Assembly

    Plinth Assembly Hex Head Screw M6x20 Use a Mallet and Hex Serrated screwdriver to punch Flat Washer Nut M6 the fixation knockout T = 9 Nm Use Screwdriver with diameter less than 7 mm Floor M12 Nut M12 Flat Washer M12 Bolt Philips Head Self tapping Screw M4...
  • Page 21: Plain Side Gland Assembly

    Plain Side Gland Assembly Please ensure all the studs are aligned with the holes while assembling. M6 Serrated Nut T = 9 Nm  ...
  • Page 22: Top Gland Assembly

    Top Gland Assembly M6 Serrated Nut T = 9 Nm Please ensure all the studs are aligned with the holes while assembling. Blank Cover Assembly 2 x M5x10 Pozi pan head thread forming screw T = 9 Nm Slot to be used to adjust the placement of the blank cover ...
  • Page 23: Vented Side Gland Assembly

    Vented Side Gland Assembly Please ensure all the studs are aligned with the holes while assembling. M6 Serrated Nut T = 9 Nm  ...
  • Page 24: Door Disassembly

    Door Disassembly Rotate the Pin Pull the pin upwards using tweezers Remove the pin Remove the door  ...
  • Page 25: Wall Mounting Bracket Assembly

    Wall Mounting Bracket Assembly Hex Nut M12 T= 100 Nm Flat Washer M12 Hex Bolt M12  ...
  • Page 26: Door Lock Replacement

    Door Lock Replacement  ...
  • Page 27  ...
  • Page 28: Contact Us

    New Cairo,P.O box 51 1st settlement, New Cairo, Cairo, Egypt given is not contractual. For further details please Phone: +20 22 625 1300; Ext. 19290 contact the ABB entity selling these products in your Tel.: +20 26729774 country. Fax: +20 22 622 2569; +20 22 625 1875; +20 22 622 2568 http://www.abb.com/mea/lowvoltage...

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