Table of Contents
Advertisement
Quick Links
—
D ISTR I BU TI ON S O LU T I ON S
PB/F - PB/FL type PowerCube
Installation and service instructions
—
For your safety!
• Make sure that the room is suitable for the
installation of electrical apparatus.
• Make sure that all the installation, putting into
service and maintenance operations are carried
out by skilled personnel with in-depth knowledge
of the apparatus.
• Make sure that all the installation, service and
maintenance operations comply with standard and
legal requirements for constructing the
installations in accordance with the regulations
for safety in the workplace.
• Strictly follow this instruction manual.
• Make sure that the ratings are not exceeded while
the apparatus is in service.
Index
1. Packing and transport
2. Checking on receipt
3. Storage
4. Handling
5. Description
6. Instructions for operating the apparatus
and operation sequence of the units
7. Installation
8. Putting into service
9. Periodic checks
10. Maintenance operations
11. Accessories and spare parts
• Pay the utmost attention to the notes shown in
the manual by the following symbol:
• Make sure that the personnel working on the
apparatus have this manual to hand and all the
information required for correct intervention.
Responsible behaviour safeguards your own
and others' safety!
For any requests, place contact the ABB
Assistance Service.
3
4
5
6
8
24
28
27
30
31
32
Advertisement
Table of Contents
Related Manuals for ABB PowerCube PB/F
Summary of Contents for ABB PowerCube PB/F
- Page 1 Responsible behaviour safeguards your own • Strictly follow this instruction manual. and others’ safety! • Make sure that the ratings are not exceeded while For any requests, place contact the ABB the apparatus is in service. Assistance Service.
- Page 2 For correct use of the apparatus, please read the documentation (circuit and wiring diagrams, manual carefully. foundation plans, any protection coordination PowerCube PB/F fixed parts are designed for a large studies, etc.), especially regarding any variants number of installation configurations. requested in relation to the standardised However, they do allow further technical and configurations.
-
Page 3: Packing And Transport
D I ST RI B U T I O N SO LU TI O N S — 1. Packing and transport Follow the symbols and instructions shown the vehicle with ropes, so that there is not on the packing carefully. deformation and to prevent tilting on bends or in the case of sudden stops. -
Page 4: Nameplate Data
RATED CURRENT ..A nameplate data (fig. 1) corresponds to what is WITH FORCED VENTILATION BY ABB DESIGN ..A specified in the ABB order acknowledgement and in SHORT TIME WITHSTAND CURRENT ..kA the shipping note. PEAK CURRENT ..kA SHORT-CIRCUIT TIME .. - Page 5 D I ST RI B U T I O N SO LU TI O N S — 3. Storage Please contact ABB in case of special storage conditions. If the apparatus has to be stored before installation, Fixed parts must be stored in a dry, dust-free, non- on request suitable packing for the conditions corrosive place, at a temperature ranging from –...
- Page 6 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 4. Handling 4.1. Fixed parts Unpacking • Remove the nails and crate lid and sides; Each fixed part is usually fixed onto a wooden • loosen the screws fixing the fixed part to the pallet platform.
- Page 7 D I ST RI B U T I O N SO LU TI O N S Handling the module in the wooden crate Module lifting Fig. 2 Fig. 3 Lifting a fixed part packed in a wooden crate. Fixed part handling. Fig.
-
Page 8: Construction Features
PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description 5.1. Construction features constructed in compliance with the prescriptions of the IEC 62271/200, Class of access (A) criteria (1 - 5). The fixed parts allow MV switchboards with metal With the PB/F fixed parts it is possible to build enclosure to be built, suitable for indoor installation. -
Page 9: Dimensions And Weights
D I ST RI B U T I O N SO LU TI O N S 5.2. Dimensions and weights Types available PowerCube PB1/F ... PB4/F and PB1/FL ... PB2/FL: suitable for incoming, outgoing and bus-tie units. Un [kV] In [kA] Icw-Isc [A] Width Module... - Page 10 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description Overall dimensions PB1/F PB1/FL 1016 1015 1033 Dimensional drawings available on request in electronic format. Unit PB1/F Unit PB1/F - PB1/FL Typical use Un (kV) Icw (kA) In (A) Contact diameter (mm) 35 mm 31.5 630 - 1250...
- Page 11 D I ST RI B U T I O N SO LU TI O N S PB2/F PB2/FL 1016 1015 1033 Unit PB2/F Unit PB2/F - PB2/FL Typical use Un (kV) Icw (kA) In (A) Rated voltage 12-17 kV 630 - 2000 1VCD003383 Test voltage at industrial frequency 28-38 kV 630 - 2000 1VCD003383...
- Page 12 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description Fixed parts compatibility with ABB apparatus Table 1 - VD4 withdrawable circuit breakers (*) Rated current of the circuit breakers VD4 (A - 40 °C) W=600 W=750...
- Page 13 D I ST RI B U T I O N SO LU TI O N S Table 2 - Withdrawable HD4 circuit breakers Rated current of the circuit breakers HD4 (A - 40 °C) W=600 W=750 W=750 W=750 Circuit breaker PowerCube p=150 p=210 p=210 p=210 (kA) (kA) u/l=205 u/l=310...
- Page 14 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description Table 3 - Withdrawable VM1 circuit breakers Rated current of the circuit breakers VM1 (A - 40 °C) W=600 W=750 W=750 W=750 Circuit breaker PowerCube p=150 p=210 p=210 p=210 (kA) (kAx3s) u/l=205 u/l=310 u/l=310 u/l=310 H=260...
- Page 15 D I ST RI B U T I O N SO LU TI O N S Table 3.a - Withdrawable VM1/A/P (ANSI) circuit breakers Rated current of the VM1/A/P contactors (A - 40 °C) W=600 W=750 W=750 W=750 Circuit breaker PowerCube p=150 p=210 p=210 p=210 (kA) (kAx3s) (IEC- compatible u/l=205 u/l=310...
- Page 16 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description Table 5 - Withdrawable ConVac contactors W=600 Contactor PowerCube p=150 (kA) ( (kAx1s) u/l=205 H=260 ø=35 400 ( 400 ( PB1/F ConVac7/P PB1/FL 400 ( 31.5 400 ( = Width of fixed part. = Horizontal centre distance between circuit breaker poles. u/l = Distance between top and bottom terminal.
-
Page 17: Main Components
D I ST RI B U T I O N SO LU TI O N S 5.3. Main components 5.3.1. Apparatus The apparatus is equipped with special locks, located PowerCube modules can be equipped with the on the front crosspiece which allow their hooking into following apparatus: the corresponding slots of the unit. - Page 18 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description 5.3.2. Earthing switch The certain position of the earthing switch The earthing switch (1) (fig. 7) with making capacity is indicated by the graphic symbols at the is placed in the fixed part rear side, whereas the front operating seat (2).
- Page 19 D I ST RI B U T I O N SO LU TI O N S 5.3.3. Fixed part description The fixed part houses the following components: The metal structure is fitted with operating and • truck guides (15); control mechanisms on the external front side (fig. 8). • segregating shutters (18) of the fixed isolating The earthing switch control panel on the lower front contacts inside the monoblocks and the shutter...
- Page 20 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description 5.4. Interlocks/locks The locks used in the fixed parts are mechanical and electrical with microswitches for circuit continuity or • The operations must be carried out using interruption. normal operating force (not more than The mechanical locks are divided into: 200 N) only using the special levers.
- Page 21 D I ST RI B U T I O N SO LU TI O N S Fig. 9 Fig. 9a Fig. 9b...
- Page 22 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 5. Description Apparatus locks 44 43 Fig. 10a Fig. 10b Fig. 10c Coding the plug-socket connector of the auxiliary circuits Coding the plug-socket connector of the auxiliary circuits allows the apparatus to be electrically combined with its panel.
-
Page 23: Reference Standards
D I ST RI B U T I O N SO LU TI O N S Application of locks on plug-socket Apparatus Pole Ø contacts center line 400A V-Contact VSC Pin position 630A HD4-VD4-VM1 in the plug 31.5 kA 1250A HD4-VD4-VM1 (apparatus) 1250A HD4 isolating truck... - Page 24 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 6. Instructions for operating the apparatus and operation sequence of the units 6.1. Operating accessories and • Do not remove the circuit breaker covering panels; if necessary, keep a safe device distance during apparatus opening and closing operations to avoid any contact with moving parts.
- Page 25 D I ST RI B U T I O N SO LU TI O N S 6.2. Apparatus racking in/out a) Racking in (1) Switching from circuit breaker withdrawn to “isolated” position • Should any operation be carried out while • place the circuit breaker handles towards the back the circuit breaker is withdrawn from the of the module until the circuit breaker locks with switchboard, pay the utmost attention...
- Page 26 PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 6. Instructions for operating the apparatus and operation sequence of the units (2) Switching from “test” to “connected” position b) Racking out operation (only with circuit breaker (with earthing switch closed) (fig. 14) open) • make sure that: (1) Switching from “connected”...
- Page 27 D I ST RI B U T I O N SO LU TI O N S 6.2.2. Earthing switch Opening (fig.14) • Insert the operating lever (13) in the earthing switch • Make sure that the earthing switch key seat making the raised part (12) coincide with one locks (if supplied) are disabled and that of the two slots (11);...
-
Page 28: Installation
PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 7. Installation 7.1. General information 7.4. Connection of the lower terminals for units with • Correct installation is of paramount earthing switch (with and importance. without CT) The instructions given by the manufacturer must be thoroughly studied and followed. -
Page 29: Putting Into Service
D I ST RI B U T I O N SO LU TI O N S — 8. Putting into service 8.1. Measurements and tests • C heck the switchgear are not energized (M.V. circuit) Carry out the tests indicated below only after • T he check is only successful if all performing the preliminary operations. -
Page 30: Periodic Checks
PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 9. Periodic checks • The periodic checks must be carried out At leastfor the first check, it is advisable to follow by skilled personnel. what is specified inthe table. • B efore carrying out any operation, make According to the results obtained, establish the best sure that the apparatus is open with interval for subsequent operations. -
Page 31: Maintenance Operations
D I ST RI B U T I O N SO LU TI O N S — 10. Maintenance operations 10.2. Metallic structure • Maintenance must be carried out either by our personnel or by qualified skilled personnel. This comprises the supporting construction Should the customer’s personnel be in complete with vertical and horizontal segregating charge of maintenance, the customer is sheets. -
Page 32: Accessories And Spare Parts
PB/F - PB/FL type PowerCube - INSTALLATION AND SERVICE INSTRUCTIONS — 11. Accessories and spare parts • Either our personnel or qualified skilled Completion items and accessories on request customer personnel must mount the The module is usually supplied with: spare parts and/or the accessories Accessories to be specified in the order because they carefully following the instructions cannot be applied later by customer: enclosed. - Page 33 D I ST RI B U T I O N SO LU TI O N S 11.2. Spare parts For the apparatus, refer to the relative installation, service and maintenance instructions. For fixed part is available the earthing switch. Installation at customer care. Description of spare part Assembly by the customer Earthing switch...
- Page 34 Your contact center: abb.com/contactcenters More service information: abb.com/service The data and illustrations are not binding. We reserve the right to make changes without notice in the course of technical development of the product. © Copyright 2022 ABB. All rights reserved.