Table Of Contents; Contents - EWM Phoenix 401 Progress puls FKG Operating Instructions Manual

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Contents

1 Contents.................................................................................................................................................. 3
2 Safety instructions................................................................................................................................. 7
2.1 Notes on the use of these operating instructions .......................................................................... 7
2.2 Explanation of icons....................................................................................................................... 8
2.3 General .......................................................................................................................................... 9
2.4 Transport and installation ............................................................................................................ 13
2.4.1
2.4.2
3 Intended use ......................................................................................................................................... 16
3.1 Applications.................................................................................................................................. 16
3.1.1
3.1.2
3.1.3
3.1.4
3.2 Documents which also apply ....................................................................................................... 17
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
4 Machine description - quick overview .............................................................................................. 18
4.1 Front view .................................................................................................................................... 18
4.2 Rear view ..................................................................................................................................... 20
4.3 Inside view ................................................................................................................................... 22
4.4 Machine control - Operating elements ........................................................................................ 24
4.4.1
5 Design and function............................................................................................................................. 28
5.1 General ........................................................................................................................................ 28
5.2 Installation.................................................................................................................................... 29
5.3 Machine cooling ........................................................................................................................... 29
5.4 Workpiece lead, general .............................................................................................................. 29
5.5 Welding torch cooling system ...................................................................................................... 30
5.5.1
5.5.2
5.5.3
5.6 Mains connection ......................................................................................................................... 32
5.6.1
5.7 Shielding gas supply (shielding gas cylinder for welding machine)............................................. 33
5.8 MIG/MAG welding........................................................................................................................ 34
5.8.1
5.8.2
099-005296-EW501
28.01.2013
Lifting by crane .............................................................................................................14
Ambient conditions ....................................................................................................... 15
2.4.2.1 In operation ................................................................................................... 15
2.4.2.2 Transport and storage................................................................................... 15
MIG/MAG standard welding ......................................................................................... 16
3.1.1.1 rootArc........................................................................................................... 16
3.1.1.2 forceArc......................................................................................................... 16
MIG/MAG pulse welding...............................................................................................16
TIG (Liftarc) welding ..................................................................................................... 16
MMA welding ................................................................................................................ 16
3.1.4.1 Air arc gouging ..............................................................................................16
Warranty ....................................................................................................................... 17
Declaration of Conformity.............................................................................................17
Welding in environments with increased electrical hazards......................................... 17
Service documents (spare parts and circuit diagrams) ................................................ 17
Calibration/Validation ................................................................................................... 17
Machine control - Concealed operating elements ....................................................... 26
General......................................................................................................................... 30
List of coolants.............................................................................................................. 30
Adding coolant.............................................................................................................. 31
Mains configuration ...................................................................................................... 32
Welding torch and workpiece line connection .............................................................. 34
5.8.1.1 MIG/MAG standard welding.......................................................................... 35
5.8.1.2 MIG/MAG cored wire welding .......................................................................36
Wire feed ...................................................................................................................... 37
5.8.2.1 Open the protective flap of the wire feeder................................................... 37
5.8.2.2 Inserting the wire spool .................................................................................37
5.8.2.3 Changing the wire feed rollers ...................................................................... 38
5.8.2.4 Inching the wire electrode ............................................................................. 39
5.8.2.5 Spool brake setting .......................................................................................41
Notes on the use of these operating instructions
Contents
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