Procedure For Testing The Personal Protection Systems (Laser Scanner); Checking The Basic Function Of The Personal Protection Systems (Laser Scanner); Checking The Areas To Be Protected; Checking The Optical And Acoustic Safety Equipment - Bosch Rexroth 3 842 560 099 Operating Manual

Active shuttle
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Maintenance and repair
Bosch Rexroth AG, ACTIVE Shuttle: ACTIVE Shuttle, 3 842 560 081/2023-07
10.3 Procedure for testing the personal protection systems
(laser scanner)
The regular inspections serve to check the effectiveness of the protective
equipment and to detect defects due to changes or external influences
(e.g. damage or manipulation).
A special test object is required for the tests. This is defined in the respective
valid standard for autonomous transport vehicles.
10.3.1

Checking the basic function of the personal protection systems (laser scanner)

Performance of the test
Check the function of the personal protection system (laser scanner)
by triggering the protective function once and observing the reaction of the
safety outputs, e.g. using the response of the ACTIVE Shuttle.
Perform these tests in "Automatic" operating mode.
– Front laser scanner:
Stop the ACTIVE Shuttle. Check zone 1 in Table 12 on Page 92 statically
with the intended test object.
– Rear laser scanner:
To do this, move the designated test object dynamically into the driving
path of the ACTIVE Shuttle and observe whether the ACTIVE Shuttle stops.
Check the zones in Table 16 to Table 18 on pages 94 to 95.
If the zone is violated, travel through the personal protection system must be
prevented.
Remove the test object from the zones and check whether the ACTIVE Shuttle
starts again.

10.3.2 Checking the areas to be protected

This check is performed by the Bosch Rexroth service.

10.4 Checking the optical and acoustic safety equipment

Press the ON/OFF button (P) until the acoustic signal transmitter sounds.
Release the ON/OFF button (P) immediately when the signal transmitter sounds.
The acoustic signal transmitter sounds within a second after pressing the
ON/OFF button and the signal lamps (F) briefly light up orange.

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