HIMA HIMatrix F2 DO 16 02 Manual
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HIMA HIMatrix F2 DO 16 02 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F2 DO 16 02 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 139 E

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Summary of Contents for HIMA HIMatrix F2 DO 16 02

  • Page 1 HIMatrix Safety-Related Controller F2 DO 16 02 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 139 E...

  • Page 2: Certified Himatrix F2

    All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...

  • Page 3: Table Of Contents

    Communication 3.4.3.1 Connections for Ethernet Communication 3.4.3.2 Network Ports Used for Ethernet Communication 3.4.4 Reset Key Product Data Certified HIMatrix F2 DO 16 02 Start-up Installation and Mounting 4.1.1 Connecting the Digital Outputs 4.1.2 Cable Plugs 4.1.3 Mounting the F2 DO 16 02 in Zone 2 Configuration HI 800 139 E Rev.
  • Page 4 Table of Contents F2 DO 16 02 Configuring the Remote I/O with SILworX 4.3.1 Parameters and Error Codes for the Output 4.3.2 Digital Outputs for F2 DO 16 02 4.3.2.1 Tab: Module 4.3.2.2 Tab: DO 16: Channels Configuring the Module with ELOP II Factory 4.4.1 Configuring the Outputs 4.4.2...

  • Page 5: Introduction

    F2 DO 16 02 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    F2 DO 16 02 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool.

  • Page 8: Operating Tips

    1 Introduction F2 DO 16 02 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 42 HI 800 139 E Rev.

  • Page 9: Safety

    F2 DO 16 02 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken.

  • Page 10: Residual Risk

    2 Safety F2 DO 16 02 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from:  Faults related to engineering  Faults related to the user program  Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site.

  • Page 11: Product Description

    IEC 61511 and IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and EN 50129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The safety function meets the integrity requirements described in the corresponding test standards.

  • Page 12: Equipment, Scope Of Delivery

    3 Product Description F2 DO 16 02 Equipment, Scope of Delivery The following table specifies the available remote I/O variants: Designation Description F2 DO 16 02 Remote I/O (16 relay outputs up to 30 VAC/ 60 VDC), Operating temperature: 0...+60 °C, for ELOP II Factory programming tool F2 DO 16 02 Remote I/O (16 relay outputs up to 30 VAC/ 60 VDC),...

  • Page 13: Type Label

    F2 DO 16 02 3 Product Description Type Label The type plate contains the following details:  Product name  Bar code (1D or 2D code)  Part no.  Production year  Hardware revision index (HW Rev.)  Firmware revision index (FW Rev.) ...

  • Page 14: Structure

    3 Product Description F2 DO 16 02 Structure This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 16 / 02 Figure 2: Front View 16 Safety-Related Relay Outputs Switch Safety-Related Processor System (CPU) Watchdog Figure 3: Block Diagram...

  • Page 15: Safety-Related Relay Outputs

    F2 DO 16 02 3 Product Description 3.4.1 Safety-Related Relay Outputs The remote I/O is equipped with 16 safety-related relay outputs. Each relay output is switched via three relays connected in series. One relay is a standard relay, whereas the two other relays are safety relays with forcibly guided contacts (EN 50205).

  • Page 16: General Safety Applications

    3 Product Description F2 DO 16 02 3.4.1.2 General Safety Applications The instructions specified in Figure 4 and in Table 13 must be observed for general safety applications:  The maximum permissible number of switching operations.  The maximum permissible switching currents (up to 3.15 A), voltage and power. Figure 4: Contact Lifetime AC Page 16 of 42...

  • Page 17: Led Indicators

    F2 DO 16 02 3 Product Description 3.4.2 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows:  Operating voltage LED  System LEDs  Communication LEDs  I/O LEDs 3.4.2.1 Operating Voltage LED Color...

  • Page 18: Communication Leds

    3 Product Description F2 DO 16 02 3.4.2.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 19: Communication

    F2 DO 16 02 3 Product Description 3.4.3 Communication The remote I/O communicates with the associated controller via safeethernet. 3.4.3.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10BASE-T/100BASE-Tx, half and full duplex Auto negotiation Auto crossover IP address Freely configurable Subnet Mask...

  • Page 20: Reset Key

    3 Product Description F2 DO 16 02 3.4.4 Reset Key The remote I/O is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the remote I/O does not match the PADT (PC), the connection can be established with a Route add entry on the PC.

  • Page 21: Product Data

    F2 DO 16 02 3 Product Description Product Data General Response time ≥ 10 ms Ethernet interfaces 2 x RJ-45, 10BASE-T/100BASE-Tx with integrated switch Operating voltage 24 VDC, -15...+20 %, r ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2 Current input max.

  • Page 22: Table 12: Specifications For The Relay Outputs

    3 Product Description F2 DO 16 02 Relay outputs Relay types 2 safety relays with forcibly guided contacts, for each channel 1 standard relay Number of outputs 16 potential-free normally open contacts Switching voltage  5 V,  30 VAC / 60 VDC Switching current ...

  • Page 23: Table 14: Certificates

    F2 DO 16 02 3 Product Description Certified HIMatrix F2 DO 16 02 HIMatrix F2 DO 16 02 EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN ISO 13849-1:2008 up to Cat. 4 und PL e UL Underwriters Laboratories ANSI/UL 508, NFPA 70 –...

  • Page 24: Start-Up

    4 Start-up F2 DO 16 02 Start-up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix System Manual.

  • Page 25: Cable Plugs

    F2 DO 16 02 4 Start-up Terminal Designation Function (relay output 11) DO11 Contact 11, terminal A DO11 Contact 11, terminal B Terminal Designation Function (relay output 12) DO12 Contact 12, terminal A DO12 Contact 12, terminal B Terminal Designation Function (relay output 13) DO13 Contact 13, terminal A...

  • Page 26: Mounting The F2 Do 16 02 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F2 DO 16 02 module has a power dissipation ranging between 18 W and 74 W.

  • Page 27: Configuration

    F2 DO 16 02 4 Start-up Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware):  SILworX is required for CPU OS V7 and higher. ...

  • Page 28: Tab Module

    4 Start-up F2 DO 16 02 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter Data Description type DO.Error Code WORD Error codes for all digital outputs Coding Description 0x0001 Module fault 0x0002 Safety switch 1 faulty 0x0004 Safety switch 2 faulty 0x0008...

  • Page 29: Tab Do 16: Channels

    F2 DO 16 02 4 Start-up 4.3.2.2 Tab DO 16: Channels The DO 16: Channels tab contains the following system variables. System parameter Data type Description -> Error Code BYTE Error codes for the digital output channels [BYTE] Coding Description 0x01 Error in the digital output module 0x04...

  • Page 30: Configuring The Module With Elop Ii Factory

    4 Start-up F2 DO 16 02 Configuring the Module with ELOP II Factory 4.4.1 Configuring the Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (outputs) using ELOP II Factory. Refer to the system manual for compact systems or the online help for more details.

  • Page 31: Digital Outputs For F2 Do 16 02

    F2 DO 16 02 4 Start-up 4.4.3 Digital Outputs for F2 DO 16 02 System signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00F1 [241 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 32: Operation

    5 Operation F2 DO 16 02 Operation The remote I/O can only operated together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device diagnostic history can also be read using the programming tool.

  • Page 33: Maintenance

    Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! The operating system is loaded using the programming tool.

  • Page 34: Decommissioning

    7 Decommissioning F2 DO 16 02 Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 34 of 42 HI 800 139 E Rev. 2.00...

  • Page 35: Transport

    F2 DO 16 02 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 36: Disposal

    F2 DO 16 02 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 36 of 42...

  • Page 37: Appendix

    F2 DO 16 02 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...

  • Page 38: Index Of Figures

    Appendix F2 DO 16 02 Index of Figures Figure 1: Sample Type Label Figure 2: Front View Figure 3: Block Diagram Figure 4: Contact Lifetime AC Figure 5: Sample MAC Address Label Figure 6: Label for Ex Conditions Page 38 of 42 HI 800 139 E Rev.

  • Page 39: Index Of Tables

    F2 DO 16 02 Appendix Index of Tables Table 1: Programming Tools for HIMatrix Remote I/Os Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Available Variants Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs...

  • Page 40: Index

    Appendix F2 DO 16 02 Index block diagram..........14 safeethernet ..........19 diagnosis.............32 safety function ..........11 front view.............14 specifications..........21 reset key .............20 SRS ............12 Page 40 of 42 HI 800 139 E Rev. 2.00...
  • Page 42 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)

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