Related Manuals for ParaBody 440 GYM SYSTEM
Summary of Contents for ParaBody 440 GYM SYSTEM
- Page 1 440 GYM SYSTEM WARNING: Read and follow all directions for each step to insure proper assembly of this product. USER’S GUIDE CLASS H Version: 440101 PART # 7031801 Revision: 07/10/01 REV. E...
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Page 2: Important Safety Information
3. Keep body and clothing free of all moving objects. DO NOT attempt to fix. Notify your authorized ParaBody dealer before use and have repairs made by 4. Inspect the machine before use. DO NOT use it if it an authorized service technician. -
Page 3: Important Notes
IMPORTANT NOTES Please note: * Thank you for purchasing the ParaBody 440 Gym System. Please read these instructions thoroughly and keep them for future reference. * This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated. - Page 4 1’ 2’ 3’ 5’ 6’ 7’ 8’ 9’ 4’ 1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’ 9’ 1 Square = 1’ X 1’...
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Page 5: Parts List
PARTS LIST PART # DESCRIPTION PART # DESCRIPTION 6875108 FRAME SUPPORT 3102502 1/2” WASHER 6688202 WOLFF SLEEVE 3102503 3/4” WASHER 6687308 WEIGHT STACK BASE 3109602 PAL NUT 6832308 LEG CURL/EXTENSION 6686301 1/2” DIA U-PIN 6686802 PULLEY BRACKET 6075906 CHAIN 6679508 ADJUSTMENT SLIDE 6972201 WEIGHT STACK PIN... - Page 6 1/2 X 3” 42 3/8 X 2-3/4” 38 FIGURE 1 STEP 1 • Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two 1/2" LOCKNUTS (49). • Slide LEG EXT. CABLE ASSEMBLY (90) through openings in BASE (10) as shown in FIGURE 1. •...
- Page 7 50 1/2” LOW HEIGHT 3/8 X 3-3/4” 40 42 1/2 X 3” FIGURE 2 STEP 2 • Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8" WASHERS (51), one 2-3/8"...
- Page 8 3/8 X 3-3/4” 40 42 1/2 X 3” FIGURE 3 STEP 3 • Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and one 1/2" LOCKNUT (49). • Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3. •...
- Page 9 STEP 5 • Insert two 1/2" FLANGE BEARINGS (67) into RECEIVING TUBE (13). • Attach RECEIVING TUBE (13) to PRESS ARM LEVER (9) using one 1/2 X 3-1/2" BOLT (43), and one 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the RECEIVING TUBE (13) to rotate freely.) •...
- Page 10 STEP 7 • Attach ADJUSTMENT SLIDE (6) to PRESS ARM (8) using one 1/2 X 3-1/2" BOLT (43), and one 1/2" LOW 1/2” LOW HEIGHT LOCKNUT (50). (NOTE: Securely HEIGHT tighten, then back nut off 1/4 turn to allow the PRESS ARM (8) to rotate freely.) 43 1/2 X 3-1/2”...
- Page 11 PUSH/PULL DETAIL 9 CABLE 1/4” NUTS DO NOT OVERTIGHTEN! SPRING PIN ASSEMBLY FIGURE 9 DETAIL 9 STEP 9 Assemble the PUSH/PULL CABLE from the PRESS ARM (8) to the SPRING PIN HOUSING and to the L-BRACKET on the RECEIVING TUBE (13) as shown on FIGURE 9 and DETAIL 9 using the following steps: ·...
- Page 12 STEP 11 • Securely assemble the PEC SEAT PAD (27) to the FRONT UPRIGHT (11) as shown, using two 3/8 X 4” BOLTS (41), and two 3/8” WASH- ERS (51) as shown in FIGURE 11. • Assemble two ROLLER PADS (31) to the FRONT UPRIGHT (11) using one 16”...
- Page 13 • All FLANGE SPACERS & LOCKNUTS are 3/8” FLANGE SPACERS (66) & 3/8” LOCKNUTS (48). 38 3/8 X 2-3/4” FIGURE 13 STEP 13 • Route the threaded end of LAT CABLE (92) through the TOP BOOM (7) as shown in FIGURE 13. •...
- Page 14 STEP 15 • Insert two GUIDE RODS (33) into the WEIGHT STACK BASE (3) as shown on FIGURE 15. (NOTE: Lubricate GUIDE RODS (33) with silicon or teflon spray available at most hard- ware stores.) • Slide two WEIGHT STACK SPACERS (34), two 3/4”...
- Page 15 TIGHTEN TIGHTEN TIGHTEN FIGURE 17 STEP 17 Securely tighten all loose frame connections made to this point. Tighten the: • REAR UPRIGHT (16) to the BASE (10). • FRONT UPRIGHT (11) to the BASE (10). • TOP BOOM (7) to the REAR UPRIGHT (16). •...
- Page 16 37 3/8 X 2” FIGURE 18 STEP 18 • Loosely assemble two 3-1/2” PULLEYS (79) and two 2-3/8” CABLE RETAINING CLIPS (58) to the CENTER PULLEY BRACKET (21) using two 3/8 X 2” BOLTS (37), four 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48). See FIGURE 18. (NOTE: This connection will be tightened after the cable has been routed.) 45 1/2 X 4-1/2”...
- Page 17 STEP 20 • Assemble two 3/4” THRUST WASHERS (68) and two PEC CAMS (24) to the LEFT (20) & RIGHT (19) PEC ARMS, as shown on FIGURE 20. • Insert four 3/4” FLANGE BEARINGS (69) into the bushings of the BEARING HOUSING (17). •...
- Page 18 FIGURE 21 STEP 21 • Slide one 1/2” DIA U-PIN (55) through the bushing in the WOLFF SLEEVE (2) then force one 1/2” PAL NUT (54) over end of 1/ 2” DIA U-PIN (55). • Slide the WOLFF SLEEVE (2) over the FRAME SUPPORT (1). (NOTE: Make sure the spring pin barrel is facing as shown in FIGURE 21.) •...
- Page 19 50 1/2” LOW HT. TIGHTEN 50 1/2” LOW HT. 47 1/2 X 5-1/2” TIGHTEN 43 1/2 X 3-1/2” FIGURE 23 STEP 23 • Attach WOLFF SLEEVE (2) to the BACK PAD SUPPORT (14) using one 1/2 X 3-1/2” BOLT (43) and one 1/2” LOW HEIGHT LOCKNUT (50).
- Page 20 35 3/8 X 1” 3/8 X 2-3/4” 38 FIGURE 24 STEP 24 • Securely attach BACK SEAT PAD (26) to BACK PAD SUPPORT (14) using two 3/8 X 2-3/4” (38) and two 3/8” WASHERS (51). • Securely attach LEG SEAT PAD (28) to HINGE TABS (78) using two 3/8 X 1” (35) and two 3/8” WASHERS (51) as shown in FIGURE 24.
- Page 21 FIGURE 26 STEP 26 • Assemble four ROLLER PADS (31) to the LEG CURL/EXTENSION (4) as shown on FIGURE 26 using two 16” TUBES (30) and four STARLOCK COLLARS (73). • Assemble two ROLLER PAD (31) to the tubes on FRAME SUPPORT (1) using two STARLOCK COLLARS (73) as shown in FIGURE 26.. STEP 27 •...
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Page 22: Cable Guide
CABLE GUIDE LEG EXT. CABLE 227-5/8” AB CABLE 73” LAT CABLE 101-1/2” PEC DEC CABLE 77-5/8”... - Page 23 FIGURE 28 STEP 28 • Loop LAT CABLE (92) around pulley in FLOATING PULLEY BRACKET (22) as shown in FIGURE 27. • Screw the threaded end of LAT CABLE (92) into the end of the WEIGHT STACK SHAFT (80) until the FLOATING PULLEY BRACKET (22) firmly contacts the end cap on the TOP BOOM (7) and the CABLE (92) slightly pulls on the HEAD PLATE (81).
- Page 24 STEP 30 • Loop LEG EXT. CABLE (90), previously installed in BASE (10), around pulley in lower FLOATING PULLEY BRACKET (22) as shown in FIGURE 30. FIGURE 30 36 3/8 X 1-3/4” FIGURE 31 STEP 31 • Assemble one 3-1/2” PULLEY (79) around the LEG EXT. CABLE (90) and to the upper FLOATING PULLEY BRACKET (22) using one 3/8 X 1-3/4”...
- Page 25 FIGURE 32 STEP 32 • Route ball end of LEG EXT. CABLE (90) under pulley and cable retaining clip on LEVER STOP (12) as shown in FIGURE 32. (NOTE: The bolt holding pulley and cable retaining clip may need to be loosened to align cable retaining clip with cable.) •...
- Page 26 36 3/8 X 1-3/4” FIGURE 34 STEP 34 • Assemble one 3-1/2” PULLEY (79) around the PEC DEC CABLE (93) and to the PULLEY BRACKET (5) using one 3/8 X 1-3/4” BOLT (36) and one 3/8” LOCKNUT (48) as shown in FIGURE 34. FIGURE 35 STEP 35 •...
- Page 27 FIGURE 36 SEE DETAIL 36 3/8 X 2-3/4” 38 DETAIL 36 STEP 36 • Securely assemble the ball end of the AB CABLE (91) and one 3-1/2” PULLEY (79) to the FRONT UPRIGHT (11) using two 3/8 X 2-3/4” BOLTS (38), two 3/8” FLANGE SPACERS (66), two 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48). (NOTE: The AB CABLE (91) should be routed underneath the retaing bolt as shown in DETAIL 36.) FIGURE 37 STEP 37...
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Page 28: Cable Adjustment
STEP 38 • Screw the threaded end of AB CABLE (91) ap- proximately 3/4” into the end of the PULLEY BRACKET (5) and tighten jam nut securely as shown in FIGURE 38. • IMPORTANT! Make sure the cables are running in the grooves of all pulleys. - Page 29 UPPER FLOATING PULLEY BRACKET ADJUSTMENT ADJUSTMENT LOWER FLOATING PULLEY BRACKET ADJUSTMENT FIGURE 40 STEP 40: • Adjustments can be made in the above locations to set the correct amount of tension in the cables. • For maximum performance, the HEAD PLATE should should just barely sit on the top WEIGHT PLATE and the UPPER FLOATING PULLEY BRACKET should firmly contact the end cap in the TOP BOOM, and the LOWER FLOATING PULLEY BRACKET should firmly contact the BASE.
- Page 30 FIGURE 41 STEP 41 • Attach the LAT BAR (25) to the ball end of cable using one 5/16” SNAP LINK (72). • Attach the AB CRUNCH STRAP (82) to the ball end of cable using one 5/16” SNAP LINK (72). •...
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Page 31: Maintenance
Please note: * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your ParaBody customer service representative at (800) 328-9714. * Inspect equipment daily. Tighten all loose connections are replace worn parts immediately. -
Page 32: Limited Warranty
ParaBody extends the following LIMITED WARRANTY to the original owner of the ParaBody products. The Warranty terms apply to IN HOME USE ONLY. 1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the ParaBody product or a weld should crack or break, it will be repaired or replaced by ParaBody. -
Page 33: International Offices
LifeFitness 14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A. Tel: 763.323.4500 Fax: 763.323.4797 800.328.9714 (Toll-free within the U.S. and Canada) www.parabody.com INTERNATIONAL OFFICES LifeFitnessAtlantic BV LifeFitness (UK) Ltd. Atlantic Headquarters Queen Adelaide Bijdorpplein 25-31 Ely, Cambs CB7 4UB 2992 LB Barendrecht...