Oshkosh Corporation JLG E300A Original Instructions Manual
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Oshkosh Corporation JLG E300A Original Instructions Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
E300A
E300AJ
E300AJP
Prior to S/N 0300138358
ANSI
3121214
®
December 10, 2009

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models E300A E300AJ E300AJP Prior to S/N 0300138358 ANSI 3121214 ® December 10, 2009...
  • Page 3 FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDI CAT ES A POTE NTIA LLY HAZ AR DOUS SIT UATI ON.
  • Page 5 FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions •...

  • Page 6: Revision Log

    FOREWORD REVISION LOG Original Issue - June 13, 2005 Revised - July 12, 2006 Revised - November 6, 2006 Revised - May 7, 2007 Revised - May 15, 2008 Revised - December 10, 2009 – JLG Lift – 3121214...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS GENERAL ......2-10 GENERAL .
  • Page 8 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE Platform Level Adjustment ....4-8 MAINTENANCE Platform Rotation ......4-8 INTRODUCTION.
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE LIST OF FIGURES LIST OF TABLES Minimum Approach Distances (M.A.D.) ....1-5 2-1. Boom Cutout Switches ..... .2-6 Beaufort Scale .

  • Page 10: Section - Paragraph, Subject

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally. – JLG Lift – 3121214...

  • Page 11: Section 1. Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION This section outlines the necessary precautions for proper Operator Training and Knowledge and safe machine operation and maintenance. For proper machine use, it is mandatory that a daily routine is estab- •...

  • Page 12: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS • Read, understand, and obey all DANGERS, WARNINGS, • This machine can be operated in temperatures of 0 F to CAUTIONS, and operating instructions on the machine F (-20 C to 40 C). Consult JLG for operation out- and in this manual.

  • Page 13: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Supplies or tools which extend outside the platform are prohibited unless approved by JLG. General • When driving, always position boom over rear axle in line with the direction of travel. Remember, if boom is over the •...

  • Page 14: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are • Use extreme caution when entering or leaving platform. closed and fastened in their proper position. Be sure that the boom is fully lowered. It may be neces- sary to telescope out to position the platform closer to the ground for entry/exit.

  • Page 15: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 16: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulat- ing barriers are installed to prevent contact, and the barriers • The user must be familiar with the surface before driving. are rated for the voltage of the line being guarded. These Do not exceed the allowable sideslope and grade while barriers shall not be part of (or attached to) the machine.

  • Page 17: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform or drive with platform elevated • If boom assembly or platform is in a position that one or while on a sloping, uneven, or soft surface. more wheels are off the ground, all persons must be removed before attempting to stabilize the machine.

  • Page 18: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING • Use the boom functions, not the drive function, to position the platform close to obstacles. • Never allow personnel in platform while towing, lifting, or • Always post a lookout when driving in areas where vision hauling.

  • Page 19: Additional Hazards / Safety

    SECTION 1 - SAFETY PRECAUTIONS ADDITIONAL HAZARDS / SAFETY • Do not refuel the machine with the engine running. • Battery fluid is highly corrosive. Avoid contact with skin • Do not use machine as a ground for welding. and clothing at all times. •...

  • Page 20: Beaufort Scale

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S). Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number 0-0.2 Calm Calm. Smoke rises vertically 0.3-1.5 Light air Wind motion visible in smoke 1.6-3.3 Light breeze...

  • Page 21: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where over- head obstructions, other moving equipment, and obsta- The aerial platform is a personnel handling device; so it is cles, depressions, holes, dropoffs.

  • Page 22: Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED The following table covers the periodic machine inspections THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT and maintenance recommended by JLG Industries, Inc.

  • Page 23: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Primary Service Type Frequency Reference Responsibility Qualification Pre-Start Inspection Before using each day; or User or Operator User or Operator Operator and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection Before each sale, lease, or rental delivery.

  • Page 24: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection (Domestic only) is enclosed in the weather resistant storage container. The Pre-Start Inspection should include each of the follow- 5. “Walk-Around” Inspection – Refer to Figure 2-4. thru ing: Figure 2-6.

  • Page 25: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check Cutout Description Market Tilt 5 degree-reduces the maximum speed of all boom ANSI & Japan Perform the Function Check as follows: & functions to creep when tilted and above elevation. 1.

  • Page 26: Boom Cutout Switches

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION UPPER BOOM ANGLE TO BE 1° BELOW HORIZONTAL TO 3° ABOVE HORIZONTAL TO ACTIVATE SWITCH. UPPER BOOM ANGLE TO BE 1° TO 4° BELOW HORIZONTAL TO RESET SWITCH. LOWER BOOM ANGLE TO BE 1° TO 5° ABOVE HORIZONTAL TO ACTIVATE SWITCH.
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3121214 – JLG Lift –...
  • Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION – JLG Lift – 3121214...

  • Page 29: Daily Walk - Around Inspection (Sheet 1 Of 3)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-4. Daily Walk - Around Inspection (Sheet 1 of 3) 3121214 – JLG Lift –...
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION GENERAL 3. Fly Boom Nose and Platform Support - Ensure fly boom nose and platform support are free of debris, Begin the "Walk-Around Inspection" at Item 1, as noted on obstructions, etc. the diagram.

  • Page 31: Daily Walk-Around Inspection - Sheet 3 Of 3

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 12. Hydraulic Pump and Reservoir - See Inspection 16. Counterweight - See Inspection Note. Note. Recommended hydraulic fluid level on sight 17. Swing Motor and Worm Gear - See Inspection Note; gage (system shut down, boom in stowed position).
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-12 – JLG Lift – 3121214...

  • Page 33: General

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL Ground Control Station See Figure 3-1., Figure 3-2., and Figure 3-3. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE NOTE: When machine is shut down the Platform/Ground Select APPLICATION AND OPERATION.

  • Page 34: Ground Control Station - 300A

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Status 2. Not Used 3. Telescope 4. Main Lift 5. Lower Lift 6. Swing 7. Platform Rotate 8. Platform Level 9. Not Used 10. Power/Emergency Stop 11. Battery Condition/Hourmeter 12. Platform Ground Select Switch Figure 3-1.

  • Page 35: Ground Control Station - 300Aj

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Status 2. Not Used 3. Telescope 4. Main Lift 5. Lower Lift 6. Swing 7. Platform Rotate 8. Platform Level 9. Jib Lift 10. Power/Emergency Stop 11. Battery Condition/Hourmeter 12. Platform Ground Select Switch 13.

  • Page 36: Ground Control Station - 300Ajp

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Status 2. Jib Swing 3. Telescope 4. Main Lift 5. Lower Lift 6. Swing 7. Platform Rotate 8. Platform Level 9. Jib Lift 10. Power/Emergency Stop 11. Battery Condition/Hourmeter 12. Platform Ground Select Switch 13.
  • Page 37 SECTION 3 - MACHINE CONTROLS AND INDICATORS 3. Telescope 7. Platform Rotate Provides extension and retraction of the main boom. Permits rotation of the platform when positioned to the right or left. NOTE: Main Lift, Swing, Platform Level, Main Telescope, Lower Lift and Platform Rotator control switches are spring- loaded and will automatically return to neutral (off) when ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR...
  • Page 38 SECTION 3 - MACHINE CONTROLS AND INDICATORS 12. Control Station Selector WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOP Supplies power to the platform control console when SWITCH MUST BE POSITIONED TO THE OFF POSITION TO PREVENT positioned to the PLATFORM. With the switch in DRAINING THE BATTERIES.

  • Page 39: Platform Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Station 3. Horn A push-type HORN switch supplies electrical power to See Figure 3-4. an audible warning device when pressed. 1. Posi-Track 4. Power/Emergency Stop When one wheel is slipping and the machine is not A two-position red mushroom shaped switch furnishes descending a grade, automatic traction control will pro- power to PLATFORM Controls when pulled out (on).

  • Page 40: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Posi-Track 5. Lights 8. Jib 11. Platform Rotate 2. Platform Leveling Override 6. Drive/Steer 9. Jib Swing 12. Function Speed 3. Horn 7. Telescope 10. Lower Boom Lift 13. Main Lift/Swing 4. Power/Emergency Stop Figure 3-4.
  • Page 41 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Main Lift, Swing, and Drive control levers are spring 10. Lower Lift loaded and will automatically return to neutral (off) posi- tion when released. Provides for raising and lowering of Upright when posi- tioned to UP or DOWN.

  • Page 42: Simultaneous Functions

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1.Simultaneous Functions If This Function is Selected: These Functions Will Also Work at the Same Time: Drive and Steer Swing* Lower Lift** Main Lift** Telescope Swing Drive and Steer Lower Lift** Main Lift** Telescope Lower Lift Drive and Steer...

  • Page 43: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 1. Tilt Alarm Warning Light and Alarm NOTE: The platform control indicator panel uses different shaped Tilt Angle Market symbols to alert the operator to different types of opera- tional situations that could arise.

  • Page 44: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS The four likely causes of a system fault are: a. The seven second enable time has been allowed to lapse or a function was selected before depressing the footswitch. The system reads this condition as a fault, just as it would if the footswitch were jammed in the depressed position or a function switch were stuck in the on position.
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Posi-Track Indicator This indicator lights to show that posi-traction is operat- FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN ing. SWITCH ONLY OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOT- TOM. 5.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-14 – JLG Lift – 3121214...

  • Page 47: Section 4. Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a self-propelled hydraulic lift equipped with a work platform on the end of an elevating, articulating and Capacities rotating boom. The primary operator control station is in the platform. From Raising boom above horizontal with or without any load in this control station, the operator can drive and steer the platform, is based on the following criteria:...

  • Page 48: Stability

    SECTION 4 - MACHINE OPERATION Stability MOTOR OPERATION Power/Emergency Stop Machine stability is based on two (2) conditions which are called FORWARD stability and BACKWARD stability. The machine’s position of least FORWARD stability is shown in This red, mushroom-shaped switch provides battery power Figure 4-1.

  • Page 49: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION MAIN BOOM MAIN BOOM FULLY EXTENDED HORIZONTAL LOWER ARMS MACHINE WILL "TIP OVER" IN THIS FULLY ELEVATED DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE Figure 4-1. Position Of Least Forward Stability 3121214 – JLG Lift –...

  • Page 50: Position Of Least Backward Stability

    SECTION 4 - MACHINE OPERATION PLATFORM ROTATED 90 DEGREES (NOT SHOWN ROTATED) MACHINE WILL "TIP OVER" IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN MAIN BOOM FULLY ELEVATED OUT-OF-LEVEL SURFACE AND FULLY RETRACTED LOWER ARMS FULLY ELEVATED Figure 4-2. Position Of Least Backward Stability –...

  • Page 51: Motor Activation

    SECTION 4 - MACHINE OPERATION Motor Activation TRAVELING (DRIVING) IF THE MACHINE IS OPERATED AT A VERY SLOW SPEED OR STALLED FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUNC- WHEN CLIMBING A GRADE OF 20% OR GREATER, DRIVE FUNCTION TION, OTHERWISE FUNCTION WILL NOT OPERATE.

  • Page 52: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION STEERING BEFORE DRIVING, MAKE SURE BOOM IS POSITIONED OVER REAR Depress footswitch to steer machine, position thumb switch DRIVE AXLE. IF BOOM IS OVER STEER WHEELS, STEER AND DRIVE on Drive/Steer controller to RIGHT for steering right, or to CONTROLS WILL MOVE IN OPPOSITE DIRECTIONS TO MACHINE LEFT for steering left.

  • Page 53: Grade And Side Slopes

    SECTION 4 - MACHINE OPERATION NOTE: Machine shown in transport position. For machines provided with jib (models E300AJ and E300AJP) the position of the jib doesn't affect the transport position SIDE SLOPE 5° MAX. GRADE LEVEL Figure 4-3. Grade and Side Slopes 3121214 –...

  • Page 54: Platform Level Adjustment

    SECTION 4 - MACHINE OPERATION Platform Level Adjustment BOOM A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR WHICH LIGHTS WHEN THE CHASSIS IS ON A 5 DEGREE OR GREATER SLIGHT LEVELING OF THE PLATFORM.

  • Page 55: Swinging The Boom

    SECTION 4 - MACHINE OPERATION Raising and Lowering the Upper Boom TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF ANY Depress footswitch to raise or lower the Upper Boom, with foot- CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM switch activated, position Upper Boom Lift switch to UP or MOVEMENT DOES NOT RETURN TO THE ‘OFF’...

  • Page 56: Shut Down And Park

    SECTION 4 - MACHINE OPERATION SHUT DOWN AND PARK 4.10 LIFTING AND TIE DOWN NOTE: When parking battery powered units overnight, batteries Lifting should be charged in accordance with instructions in Section 6 to ensure readiness for following workday. 1. Refer to the Serial Number Tag, call JLG Industries, or weigh the individual unit to find out the Gross Vehicle NOTE: Electric machines are equipped with a static strap due to Weight.

  • Page 57: Lifting Chart

    SECTION 4 - MACHINE OPERATION Figure 4-4. Lifting Chart 3121214 – JLG Lift – 4-11...

  • Page 58: Machine Tie Down

    SECTION 4 - MACHINE OPERATION NOTE: When transporting machine over rough terrain or long distance, the boom needs to be chocked and strapped. Extend the fly boom until platform contacts ground level and secure fly boom end or chock fly boom end if fly boom is retracted and then secure.

  • Page 59: Decal Installation - Sheet 1 Of 3

    SECTION 4 - MACHINE OPERATION Figure 4-6. Decal Installation - Sheet 1 of 3 3121214 – JLG Lift – 4-13...

  • Page 60: Decal Installation - Sheet 2 Of 3

    SECTION 4 - MACHINE OPERATION Figure 4-7. Decal Installation - Sheet 2 of 3 4-14 – JLG Lift – 3121214...

  • Page 61: Decal Installation - Sheet 3 Of 3

    SECTION 4 - MACHINE OPERATION Figure 4-8. Decal Installation - Sheet 3 of 3 3121214 – JLG Lift – 4-15...

  • Page 62: E300A Decal Legend - Part 1 Of 2

    SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9 0259009-4 0259013-5 0259015-5 0259017-5 0259019-5 0259021-5 0259314-5 1703797 1703992 1703806 1703799 1703913 1703915 1703917 1703919 1703798 1703807...
  • Page 63 SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9 0259009-4 0259013-5 0259015-5 0259017-5 0259019-5 0259021-5 0259314-5 1702688 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701503...
  • Page 64 SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9 0259009-4 0259013-5 0259015-5 0259017-5 0259019-5 0259021-5 0259314-5 1693294 1703518 1701600 1693292 1701791 1704276 1704276 1704276 1704276 1704276...
  • Page 65 SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9 0259009-4 0259013-5 0259015-5 0259017-5 0259019-5 0259021-5 0259314-5 1702901 1702901 1702901 1702901 1702901 1702901 1702901 1702901 1704412 1704412...

  • Page 66: E300A Decal Legend - Part 2 Of 2

    SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian 0259023-4 0259025-5 Spanish English Spanish 0273209-2 0259027-5 0259031-5 0259035-6 1703926 1703927 1703923 1703925 1703928 1705254 1703932 1703933...
  • Page 67 SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian 0259023-4 0259025-5 Spanish English Spanish 0273209-2 0259027-5 0259031-5 0259035-6 1702688 1701502 1701502 1701502 1701502 1701502 1701502 1701503...
  • Page 68 SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian 0259023-4 0259025-5 Spanish English Spanish 0273209-2 0259027-5 0259031-5 0259035-6 1703980 1703981 1703983 1703982 1703985 1705275 1704276 1704276...
  • Page 69 SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian 0259023-4 0259025-5 Spanish English Spanish 0273209-2 0259027-5 0259031-5 0259035-6 1702901 1702901 1702901 1702901 1702901 1705246 1704412 1704412...

  • Page 70: E300Aj Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6 1703797 1705921 1703926 1703927 1703923 1703924 1703925 1703928 1703798 1705822 1703932 1703933 1703929 1703930...
  • Page 71 SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6 1707013 1707013 1707047 1707013 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701503 1701503...
  • Page 72 SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6 1705828 1703980 1703981 1703983 1703984 1703982 1703985 1704276 1704276 1704276 1704276 1703809 1704248 1706378...
  • Page 73 SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6 1702901 1706932 1702901 1702901 1702901 1704116 1702901 1702901 1704412 1704412 1704412 1704412 1704412 1704412...

  • Page 74: E300Ajp Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5 1703797 1705921 1703926 1703927 1703923 1703924 1703925 1703928 1703798 1705822 1703932 1703933 1703929 1703930...
  • Page 75 SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5 1707013 1702688 1704112 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701503 1701503 1701503...
  • Page 76 SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5 1705828 1703980 1703981 1703983 1703984 1703982 1703985 1704276 1704276 1704276 1704276 1703809 1704248 1706378...
  • Page 77 SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5 1702901 1706932 1702901 1702901 1702901 1704116 1702901 1702901 1704412 1704412 1704412 1704412 1704412 1704412...
  • Page 78 SECTION 4 - MACHINE OPERATION NOTES: 4-32 – JLG Lift – 3121214...

  • Page 79: General

    SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES GENERAL Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occur- This section explains the steps to be taken in case of an rence may void any warranty consideration on that particular emergency situation while operating.

  • Page 80: Emergency Operation

    SECTION 5 - EMERGENCY PROCEDURES EMERGENCY OPERATION EMERGENCY TOWING PROCEDURES Operator Unable to Control Machine Towing this machine is prohibited. However, provisions for mov- ing the machine have been incorporated. The following proce- IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR dures are to be used ONLY for emergency movement to a UNABLE TO OPERATE OR CONTROL MACHINE: suitable maintenance area.

  • Page 81: Manual Descent System

    SECTION 5 - EMERGENCY PROCEDURES MANUAL DESCENT SYSTEM completely lowered. Return the manual descent knob to the center position and stow the handle in bracket pro- vided. The manual descent system is used, in the event of total power failure or in case the key is not accessible to the ground person- Jib Manual Descent nel, to lower the upper, lower and jib booms using gravity.
  • Page 82 SECTION 5 - EMERGENCY PROCEDURES NOTES: – JLG Lift – 3121214...

  • Page 83: Introduction

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS This section of the manual provides additional necessary Table 6-1. Operating specifications - E300A information to the operator for proper operation and mainte- nance of this machine.

  • Page 84: Operating Specifications - E300Aj

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-1. Operating specifications - E300A Table 6-2. Operating specifications - E300AJ Ground Bearing Pressure Drive Speed (High Drive) 45-50 sec/ 200ft. (61 m) 110 psi (7.7 kg/cm (Above Horz.) 55-68 sec/ 50 ft. (15.2 m) Maximum System Voltage 48 VDC Gross Machine Weight...

  • Page 85: Capacities

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-3. Operating specifications - E300AJP Table 6-3. Operating specifications - E300AJP Maximum Main Relief Hyd. Pressure 3200 psi. (220.6 bars) Capacity: Unrestricted: 500 lbs. (227 kg) Maximum Travel Grade, stowed Capacities Position (Gradeability) see Figure 4-3.

  • Page 86: Dimensional Data

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Dimensional Data Hydraulic Oil Table 6-6. Hydraulic Oil Table 6-5. Dimensional Data Hydraulic System S.A.E. Viscosity Turning Radius (Inside) 5 ft. (1.52 m.) Operating Grade Temperature Range Turning Radius (Outside) 10 ft. - 0 in. (3.05 m) +0°...

  • Page 87: Mobil Dte 11M Specs

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to NOTE: Machines Manufactured before S/N 03000046376 were mix oils of different brands or types, as they may not con- filled with Mobilfluid 424 hydraulic oil. If desired to tain the same required additives or be of comparable vis- change to Mobil DTE 11M hydraulic oil, the telescope cosities.

  • Page 88: Critical Stability Weights

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Critical Stability Weights Table 6-9. Mobil EAL 224H Specs Synthetic Biodegradable Type ISO Viscosity Grade 32/46 DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIF- Specific Gravity .922 FERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, FILLED TIRES, PLATFORM) DO NOT MODIFY UNIT IN ANY WAY TO Pour Point, Max -25°F (-32°C)

  • Page 89: Operator Maintenance & Lubrication Diagram

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-1. Operator Maintenance & Lubrication Diagram 3121214 – JLG Lift –...

  • Page 90: Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE NOTE: It is recommended as a good practice to replace all filters at the same time. NOTE: The following numbers correspond to those in Figure 6- 1., Operator Maintenance & Lubrication Diagram. LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION Table 6-11.
  • Page 91 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Swing Bearing/Worm Gear Teeth Comments - On new machines, those recently over- hauled, or after changing hydraulic oil, operate all systems Lube Point(s) - 2 Grease Fittings a minimum of two complete cycles and recheck oil level in Capacity - Spray On reservoir.
  • Page 92 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 5. Wheel Drive Hub 7. Spindles/Bushing Lube Point(s) - Level/Fill Plug Capacity - A/R Capacity - 17 oz. (1/2 Full) Lube - Lithium Lubricant Lube - EPGL Interval - Every 2 years or 1200 hours of operation Interval - Check level every 3 months or 150 hrs of opera- Comments - At Spindle/Bushing Replacement;...

  • Page 93: Battery Maintenance And Charging

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE BATTERY MAINTENANCE AND CHARGING 2. Remove all vent caps and inspect electrolyte level of each cell. Electrolyte level should be to the ring approxi- mately one inch from top of battery. Fill batteries with distilled water only.

  • Page 94: Battery Charging, Daily

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Battery Charging, Daily b. Remove charging harness cable and connect to a receptacle or the correct voltage. NOTE: To avoid excessive battery charging time, do not allow c. Allow batteries to charge until 100% LED is illumi- batteries to become completely discharged.

  • Page 95: Tires And Wheels

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE TIRES AND WHEELS Tighten the lug nuts to the proper torque to prevent wheels from coming loose. Use a torque wrench to tighten the fasteners. If you do not have a torque wrench, tighten the fasteners with a Tire Wear and Damage lug wrench, then immediately have a service garage or dealer tighten the lug nuts to the proper torque.

  • Page 96: Supplemental Information

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION 3. The tightening of the nuts should be done in stages. Fol- lowing the recommended sequence, tighten nuts per wheel torque. The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/ Table 6-12.

  • Page 97: Section 7. Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121214 – JLG Lift –...
  • Page 98 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121214...
  • Page 100 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 3121214 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I.

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