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Ravas ProLine 5200-Li User Manual

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USER MANUAL
ProLine 5200-Li
We would like to inform you about the fact that this RAVAS product is 100% recyclable on the basis that the
parts are processed and disposed of in the right manner.
More information can be found on our website:
www.ravas.com
Rev. 20211118
Printing/Typographical errors and model changes reserved.
1
USER MANUAL – ProLine 5200-Li

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Summary of Contents for Ravas ProLine 5200-Li

  • Page 1 USER MANUAL ProLine 5200-Li We would like to inform you about the fact that this RAVAS product is 100% recyclable on the basis that the parts are processed and disposed of in the right manner. More information can be found on our website: www.ravas.com...
  • Page 2 This manual has been com- piled with all due care, but the manufacturer cannot be held responsible for any consequences of errors. All rights are reserved and no part of this manual may be reproduced in any way. USER MANUAL – ProLine 5200-Li...

  • Page 3: Table Of Contents

    2.1 Lithium-ion Battery (standard) 3. System setup 3.1 Placing the battery pack in the pallet truck 3.2 Switching on/off the ProLine 5200-Li 4. Changing battery 4.1 Low battery indication ProLine 5200-Li 4.2 Charging the battery pack of the pallet truck 5.

  • Page 4: Introduction

    1. Introduction This manual describes the use of the ProLine 5200-Li. Read this manual carefully. The installer must be informed of the contents of this manual. Always do things in the correct order. This manual should be kept on a safe and dry place. In case of damage or loss the user may request a new copy of the manual from RAVAS.

  • Page 5: Lithium-Ion Battery (Standard)

    Note: Before using the weighing system, be sure that the battery is fully charged. • After the battery has become completely empty. An empty battery will get broken (loss of capacity) when not directly fully charged. USER MANUAL – ProLine 5200-Li...
  • Page 6 Disposal information for countries outside the European Union This symbol is only valid within the European Union. Follow local regulations when disposing used batteries. If you are not sure, consult the place of purchase or a RAVAS dealer. USER MANUAL – ProLine 5200-Li...

  • Page 7: System Setup

    The power supply to the system takes place through an exchangeable battery pack. With a completely charged battery pack the total weighing time is about 25 hours for a Li-ion battery (for a system without a printer). Li-ion battery (14,8V) USER MANUAL – ProLine 5200-Li...

  • Page 8: Switching On/Off The Proline 5200-Li

    4. Changing battery 4.1 Low battery indication ProLine 5200-Li An exchangeable battery pack supplies power to the ProLine 5200-Li. When the voltage level of the battery pack is running low, the battery indicator will turn from green to yellow (1). The note ‘LOW POWER’ appears on the display (2).

  • Page 9: Charging The Battery Pack Of The Pallet Truck

    LED on the adapter will change to green once the battery is fully charged. First position the battery pack inside the charger module (1), then plug the adaptor into the mains voltage (2). Li-ion battery (14,8V) USER MANUAL – ProLine 5200-Li...

  • Page 10: Use

    5. Use 5.1 Use (accurate weighing) USER MANUAL – ProLine 5200-Li...
  • Page 11 Before each weighing it is necessary to check whether the system is unloaded and free. If the indicator does not determine the zero point automatically, it must be done manually using the >0< key. USER MANUAL – ProLine 5200-Li...

  • Page 12: Indicator Functions

    Display shows subtotal memory active Zero out of range Make sure the truck is unloaded while setting a new zero Out of level Make sure the pallet truck is horizontal Bad calibration No calibration has been saved USER MANUAL – ProLine 5200-Li...

  • Page 13: Error Messages

    Whenever a weighing was not done correctly the weight will turn red and the error is displayed. Error: Out of level Overload Level switch measures scale is >3° The system has been overloaded out of level. according to its Q-max. USER MANUAL – ProLine 5200-Li...

  • Page 14: Net / Tare / Gross Weight

    EXPLANATION: Net(1) + Tare(2) = Gross(3) 5.5.1 Net weighing: automatic tare Press the →T← key. The indicator is set to zero. The ‘NET’ sign shows that the tare weight is activated. ‘Tare:25kg’ shows the tare weight. USER MANUAL – ProLine 5200-Li...
  • Page 15 The display shows the net value of the load weight. Press the →T← key. The gross weight is displayed again. NOTE: for OIML approved ProLine 5200-Li the tare will be erased automatically when the weight returns to gross zero! For the next weighing the tare must be activated again.

  • Page 16: Net Weighing: Manual Tare (Pt)

    Confirm with ‘Enter’. Pick up the load. The ‘NET’ sign shows that the tare weight is The indicator now shows the NET weight. activated. ‘Tare: Euro pallet 25kg’ shows the tare weight. USER MANUAL – ProLine 5200-Li...

  • Page 17: Net Weighing: Reset Tare (Two Options)

    NET sign is gone. In press the →T← key. the tare field ‘None’ is active. NOTE For OIML approved ProLine 5200-Li the tare will be erased automatically when the weight returns to gross zero! For the next weighing the tare must be activated again.

  • Page 18: Activate And Edit Id-Code

    5.7 Activate and edit ID code The ProLine 5200-Li allows you to enter up to 4 ID codes which will be visible on the print- out or when used with data communication. Press the ID field. On the left side of the button you can activate the ID fields (only the active ID fields will be visible on the printout).
  • Page 19 After entering one or more ID codes, select your to the weighing mode. preferred ID and press the back button. Your active ID codes will now be showed on the print out, or when transferrring data. USER MANUAL – ProLine 5200-Li...

  • Page 20: Adding, Print, Clear Memory & Send Data

    Press the → Σ ← key. The weight has been added to the selected total memory. 5.8.2 Change active total memory If preferred you can select a total memory. Press the total field. Select your preferred total memory. USER MANUAL – ProLine 5200-Li...

  • Page 21: Print Single Weight

    The indicator is now printing. The weight is printed and the indicator is ready for the next weighing. 5.8.4 Send WiFi The indicator is sending. First a new weight must be on the display. Press the WiFi button. USER MANUAL – ProLine 5200-Li...

  • Page 22: Edit, Clear And Print Total Registers

    Select the total memory you want to print or Press the total field. clear and press the settings symbol. Press Print Total to get a total print out of The indicator is printing your receipt. the selected total register. USER MANUAL – ProLine 5200-Li...
  • Page 23 Press Clear if you wish to erase all information in Change the name of the selected total register. this total register. Or go back if you don’t wish to change the register. You can edit the name, press ‘Enter’ if you are finished. USER MANUAL – ProLine 5200-Li...

  • Page 24: Piece Counting

    Press the ‘pcs symbol’. This symbol The ‘pcs’-symbol has turned green, to indicate that piece counting is activated. now turns green, to indicate that piece counting is activated. The display will automatically return to the start screen. USER MANUAL – ProLine 5200-Li...

  • Page 25: Entering Piece Weight Manually

    Select ‘Manual piece weight’. Enter the piece weight and confirm with Enter. Pick up load. The weight per piece is now shown in the The number of pieces are shown in the display. display. USER MANUAL – ProLine 5200-Li...

  • Page 26: Calculating Piece Weight

    Note: the weight difference should be at least 5 - 10 kg. Add or remove the given number of pieces from Automatically the weight per piece is calculated the load. Then confirm with ‘OK’. (see in the display on the left). USER MANUAL – ProLine 5200-Li...

  • Page 27: Calculating Piece Weight With Reference Scale W2

    Automatically the weight per piece is calculated the load. Then confirm with ‘OK’. (see in the display on the left) and the number of pieces on the main scale W1 is shown in the display. USER MANUAL – ProLine 5200-Li...

  • Page 28: Data Storage On Usb Stick

    - time When the USB stick is connected to your PC, - gross, net and tare weight the data file is displayed. - codes, alibis and entered ID’s - piece counts: ID, weights and numbers USER MANUAL – ProLine 5200-Li...

  • Page 29: Changing The Time And Date

    5.11 Change the time and date Press arrow down. Press on the arrow up/down. Press the user settings symbol. Select ‘User menu’. Select the parameter you wish to change. For this example we change the time. USER MANUAL – ProLine 5200-Li...
  • Page 30 Change the cursor to the next Enter the correct hour. value by pressing on the ‘.’ When you are finished, press ‘Enter’. USER MANUAL – ProLine 5200-Li...

  • Page 31: Debug Mode For User

    This could be helpful information in case of problems. Repeat step 1 till 4 of chapter 5.11. Go into the user menu. Select ‘Debug’. Select ‘Service help’. Check the load cell signals [mV] and the level sensor [grades]. USER MANUAL – ProLine 5200-Li...

  • Page 32: Enter Setpoints

    - Weight; to enter a predefined weight in kg Click on the space next to the text to see the - Delay; see next page for more detail different options per setpoint. - Password; option on/off only to secure the settings. USER MANUAL – ProLine 5200-Li...

  • Page 33: Enter Setpoints For Filling/Dosing

    5.13.1 Enter setpoints for filling/dosing To automate the start and stop function of the The setpoints for overload are entered. Select fill/dosing you can set different values. ‘Fill/dosing’ to enter these setpoints. E.g. the setpoints. USER MANUAL – ProLine 5200-Li...
  • Page 34 You can choose for Net/Gross or enter a Enter the number of kilograms and confirm with predefined weight. Select ‘Weight’ to do that. Enter. For setpoint 2 you can choose from the same values. USER MANUAL – ProLine 5200-Li...

  • Page 35: Button Functions

    ID3 Scan Start dosing location only location only ID4 Scan Stop dosing location only location only PT1 Scan Reset to factory location only All buttons are reset to the default settings of the factory USER MANUAL – ProLine 5200-Li...

  • Page 36: Changing Button Functions & Positions

    Select the button you wish to change. For this example we take the print button. Check the boxes of the actions you want to Select Function. happen after pressing the ‘Printer’ button. When you are finished, press ‘Enter’. The changes will be saved. USER MANUAL – ProLine 5200-Li...

  • Page 37: Changing Button Positions

    Select the row and button position on which the printer is installed after delivery. The default location printer button should be located. Save changes by is None. pressing ‘Enter’. The printer button is now present on button row 1. USER MANUAL – ProLine 5200-Li...

  • Page 38: Show/Hide Buttons On Startup

    Uncheck the box to hide the buttons on start-up. meaning the buttons are always present. Press ‘Enter’ to save the changes. The weight will be displayed bigger without the buttons active. If you need the buttons, press ‘>’. USER MANUAL – ProLine 5200-Li...

  • Page 39: Alibi Memory

    UID Code / Alibi number > this is a 10 digit number which is generated by the indicator itself. On/ Off switch Switch on the indicator by pressing the On/Off button. Press the arrow down 2 times to scroll through the buttons. USER MANUAL – ProLine 5200-Li...
  • Page 40 Press the settings symbol. Now press ‘User Menu’. Press ‘Service Help’. Press ‘Alibi’. The information of the last weighing is shown on the display. By pressing ‘Prev’ you switch to weighings performed prior to the last weighing. USER MANUAL – ProLine 5200-Li...

  • Page 41: Maintenance

    Always follow the operating, maintenance and repair instructions of the pallet truck and ask the supplier when in doubt; • RAVAS is not responsible for errors that occur due to incorrect weighings or inaccurate scales. USER MANUAL – ProLine 5200-Li...

  • Page 42: Ravas Weightsapp

    IDs. In addition the app makes it possible to download a log file from the RAVAS indicator and send it for technical analysis as a CSV file in the event of malfunctioning.

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