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New Holland TD5.100 Service Manual
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New Holland TD5.100 Service Manual

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SERVICE MANUAL
TD5.100, TD5.110, TD5.65, TD5.75, TD5.80, TD5.90
48012878 21/12/2016
EN

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Summary of Contents for New Holland TD5.100

  • Page 1 SERVICE MANUAL TD5.100, TD5.110, TD5.65, TD5.75, TD5.80, TD5.90 48012878 21/12/2016...
  • Page 2 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 Clutch ..................
  • Page 3 Brakes and controls ..............33 [33.AAA] Brakes and controls generic sub-group ......... . . 33.1 [33.202] Hydraulic service brakes .
  • Page 4 Platform, cab, bodywork, and decals ..........90 [90.150] Cab ................. 90.1 [90.151] Cab interior .
  • Page 5 INTRODUCTION 48012878 21/12/2016 Find manuals at https://best-manuals.com...
  • Page 6 Contents INTRODUCTION Note to the Owner ................3 Safety rules .

  • Page 7: Note To The Owner

    INTRODUCTION Note to the Owner General instructions Important notice All maintenance and repair operations described in this manual should be carried out exclusively by the NEW HOL- LAND authorised workshops. All instructions detailed should be carefully observed and special equipment indicated should be used if necessary.
  • Page 8 • Part number of the ordered part, which can be found on the “Microfiches” or the “Spare parts catalogue”, which is the base for order processing. Notes for equipment Equipment which NEW HOLLAND proposes and shows in this manual are as follows: • Studied and designed expressly for use on NEW HOLLAND tractors. • Necessary to make a reliable repair.

  • Page 9: Safety Rules

    INTRODUCTION Safety rules Pay attention to this symbol This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard your safety and personal integrity. In this manual you will find this symbol together with the following key-words: WARNING –...
  • Page 10 INTRODUCTION • To transfer a failed tractor, use a trailer or a low loading platform trolley if available. • To load and unload the machine from the transportation mean, select a flat area providing a firm support to the trailer or truck wheels. Firmly tie the machine to the truck or trailer platform and block wheels as required by the forwarder.
  • Page 11 INTRODUCTION Engine • Always loosen the radiator cap very slowly before removing it to allow pressure in the system to dissipate. Coolant should be topped up only when the engine is stopped or idle if hot. • Do not fill up fuel tank when the engine is running, mainly if it is hot, to avoid ignition of fires in case of fuel spilling. •...

  • Page 12: Safety Rules

    INTRODUCTION Safety rules Cab air conditioning system Refrigerant must be handled with extreme care to avoid injury, always wear safety gloves and goggles. Liquid refrigerant can cause freezing of the skin and serious damage to the eyes, even blindness in some cases. Keep refrigerant containers away from heat sources, as the increase of internal pressure due to heating could cause the container to explode.

  • Page 13: Consumables

    MULTI-PURPOSE GREASE NOTICE: Use only heavy-duty, low silicate coolant such as NEW HOLLAND AMBRA ACTIFULL™ OT EXTENDED LIFE COOLANT . Automotive antifreeze purchased at local supply store outlets most likely is not low silicate and must not be used in heavy-duty diesel engines. Always have a minimum of 50% ethylene glycol coolant in the cooling system, adjusting the concentration based on ambient temperature, according to coolant label instructions.
  • Page 14 CONSUMABLES INDEX Consumable Reference PAGE Loctite® Piastic Gasket Note to the Owner NEW HOLLAND AMBRA Consumables ACTIFULL™ OT EXTENDED LIFE COOLANT NEW HOLLAND AMBRA Consumables MASTERGOLD™ HSP ENGINE OIL NEW HOLLAND AMBRA Consumables BRAKE LHM NEW HOLLAND AMBRA Consumables MULTI G™ HYDRAULIC...
  • Page 15 SERVICE MANUAL Engine TD5.100, TD5.110, TD5.65, TD5.75, TD5.80, TD5.90 48012878 21/12/2016...
  • Page 16 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 48012878 21/12/2016...
  • Page 17 CONSUMABLES INDEX Consumable Reference PAGE Loctite® Engine - Install 10.1 / 12 48012878 21/12/2016...
  • Page 18 48012878 21/12/2016...
  • Page 19 Engine - 10 Engine and crankcase - 001 TD5.100, TD5.110, TD5.65, TD5.75, TD5.80, TD5.90 48012878 21/12/2016 10.1 [10.001] / 1...
  • Page 20 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 4 Install .
  • Page 21 CONSUMABLES INDEX Consumable Reference PAGE Loctite® Engine - Install 10.1 / 12 48012878 21/12/2016 10.1 [10.001] / 3...
  • Page 22 Engine - Engine and crankcase Engine - Remove ATTENTION: Lift and handle all heavy parts using suitable lifting equipment. Make sure that assemblies or parts are supported by means of suitable slings and hooks. Check that no one is in the vicinity of the load to be lifted. ATTENTION: Always use suitable tools to align holes in parts.
  • Page 23 Engine - Engine and crankcase 4. Detach the gas struts (1) from the bonnet. ANIL12TR00109AB 5. Remove the four bonnet hinge bolts (1) and lift the bon- net clear. ANIL12TR00110AB 6. Remove the two retaining bolts (1) and the guard (2) on the right-left hand side of the fan.
  • Page 24 Engine - Engine and crankcase 8. Disconnect the electrical connectors (1). ANIL12TR00113AB 9. Disconnect the delivery and return lines (1) to the power steering cylinders. ANIL12TR00114AB 10. Remove the hose (1) from the lift pump suction pipe. ANIL12TR00115AB 11. Remove the hose (1) from the Power-Shuttle oil cooler pipe.
  • Page 25 Engine - Engine and crankcase 12. Detach the lift pump delivery pipe (1). ANIL12TR00117AB 13. After draining Off the coolant into suitable containers, unscrew the clamp (1) and remove the cab heating system intake pipe. ANIL12TR00118AB 14. Loosen the clamps (1) and remove the cab heater outlet pipes (2).
  • Page 26 Engine - Engine and crankcase 17. Loosen the clamps and remove the inlet and return pipes (1) from the fuel tank. Remove the sender line (2). (if necessary) ANIL12TR00121AB 18. Remove pipe from Power-Shuttle transmission filter (1). ANIL12TR00122AB 19. Remove the front, centre and rear retaining bolts from the front axle drive shaft guard and remove the guard.
  • Page 27 Engine - Engine and crankcase 21. Remove the circlip (2) from the rear of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the crankshaft. ANIL12TR00125AB 22.
  • Page 28 Engine - Engine and crankcase 25. Unscrew the nuts (1) and the bolts securing the engine to the transmission. Access is through the two slots in the cab floor. ANIL12TR00129AB 26. Unscrew the four lower bolts (1) securing the engine to the transmission.
  • Page 29 Engine - Engine and crankcase 29. Place a fixed stand (1) underneath the drawbar sup- port and apply the hand brake. ANIL12TR00132AB 30. Unscrew the four remaining bolts securing the engine to the transmission. 31. Separate the engine from the transmission. ANIL12TR00133AB 48012878 21/12/2016 10.1 [10.001] / 11...
  • Page 30 380000612 (Model TD5.65, TD5.75 and TD5.80 ) or with tool 380000292 (Model TD5.90, TD5.100 and TD5.110 ). Fix the clutch to the flywheel with the six bolts. 2. Adjust the coplanarity of the clutch release levers as described.
  • Page 31 Engine - Engine and crankcase 20. Refit the 4WD transmission shaft and the relative guard. 21. Refit the fuel tank. 22. Refit the front ballast and secure with the vertical lock pin. 23. Fill oil to gearbox/transmission. 24. Fill the coolant to engine cooling system. 25.
  • Page 32 Index Engine - 10 Engine and crankcase - 001 Engine - Install ............... . Engine - Remove .
  • Page 33 48012878 21/12/2016 10.1 [10.001] / 15...
  • Page 34 All rights reserved. No part of the text or illustrations of this publication may be reproduced. NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 35 SERVICE MANUAL Clutch TD5.100, TD5.110, TD5.65, TD5.75, TD5.80, TD5.90 48012878 21/12/2016...
  • Page 36 Contents Clutch - 18 [18.104] Clutch hydraulic release control............18.1 [18.110] Clutch and components .
  • Page 37 CONSUMABLES INDEX Consumable Reference PAGE Loctite® Clutch - Install 18.2 / 20 48012878 21/12/2016...
  • Page 38 48012878 21/12/2016...
  • Page 39 Clutch - 18 Clutch hydraulic release control - 104 TD5.100, TD5.110, TD5.65, TD5.75, TD5.80, TD5.90 48012878 21/12/2016 18.1 [18.104] / 1...
  • Page 40 Contents Clutch - 18 Clutch hydraulic release control - 104 FUNCTIONAL DATA Clutch hydraulic release control Sectional view (8000 Engine) ..............3 Dynamic description (8000 Engine) .
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Td5.110Td5.65Td5.75Td5.80Td5.90