New Holland T7.240 Service Manual
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New Holland T7.240 Service Manual

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SERVICE MANUAL
T7.240 / T7.245 / T7.260
Tractor
Part number 47770440A
English
February 2017
© 2017 CNH Industrial Latin America LTDA. All Rights Reserved.

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  • Page 1 SERVICE MANUAL T7.240 / T7.245 / T7.260 Tractor Part number 47770440A English February 2017 © 2017 CNH Industrial Latin America LTDA. All Rights Reserved.
  • Page 2 SERVICE MANUAL T7.240 With cab, 18X6, TIER 3 [HCCZ7240CFCP38297 - ] T7.245 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] 47770440A 15/02/2017 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine T7.240 Com cabine, 18x6, TIER 3 Latin America F4DE9684B*J113 [HCCZ7240CFCP38297 - ] T7.245 Com cabine, 18x6, TIER 3 Latin America F4DE9684L*J110 [HCCZ7245CFCP38297 - ] T7.260 Com cabine, 18x6, TIER 3 Latin America...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.103] Crankshaft and flywheel.
  • Page 5 [27.106] Rear bevel gear set and differential ..........27.2 [27.120] Planetary and final drives .
  • Page 6 [39.140] Ballasts and supports ............. . 39.2 Steering..................
  • Page 7 [55.302] Battery................55.13 [55.DTC] FAULT CODES.
  • Page 8 INTRODUCTION 47770440A 15/02/2017 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Foreword - How to use and navigate through this manual (*) .

  • Page 10: Foreword - Important Notice Regarding Equipment Servicing

    Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47770440A 15/02/2017...

  • Page 11: Foreword - How To Use And Navigate Through This Manual

    INTRODUCTION Foreword - How to use and navigate through this manual T7.240 T7.245 T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals.
  • Page 12 INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
  • Page 13 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
  • Page 14 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
  • Page 15 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.

  • Page 16: Safety Rules - Ecology And The Environment

    Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

  • Page 17: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAU- TION followed by special instructions.

  • Page 18: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee.
  • Page 19 W0111A Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

  • Page 20: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 21 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 22 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 23 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 24 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 25: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 26 INTRODUCTION Pipe thread fitting torque Thread size Torque (maximum) 1/8-27 13 N·m (10 lb ft) Before installing and tightening pipe fittings, clean the 1/4-18 16 N·m (12 lb ft) threads with a clean solvent or Loctite cleaner and apply 3/8-18 22 N·m (16 lb ft) sealant L ®...

  • Page 27: Fluids And Lubricants

    INTRODUCTION Fluids and lubricants Models T7.240, 245, and 260 International System Quantity Recommended fluid specification NEW HOLLAND AMBRA ACEA E7 API CI-4 Engine lubrication – with filter 15.0 L (3.96 US gal) MASTERGOLD™ HSP ENGINE CES 20078 OIL SAE 15W-40...
  • Page 28 INTRODUCTION The correct engine oil viscosity grade is dependent upon ambient temperature. See the table below for the recom- mended viscosity at different ambient air temperature ranges. SAE 5W30 SAE 10W - 30 SAE 15W-40 -40 °C -30 °C -25 °C -15 °C 0 °C 10 °C...
  • Page 29 Torque - Standard torque data for hydraulics Sealant Loctite® 565™ PST Torque - Standard torque data for hydraulics Loctite® 545™ Torque - Standard torque data for hydraulics NEW HOLLAND AMBRA Fluids and lubricants MASTERGOLD™ HSP ENGINE OIL SAE 15W-40 NEW HOLLAND AMBRA Fluids and lubricants ACTIFULL™...
  • Page 30 SERVICE MANUAL Engine T7.240 With cab, 18X6, TIER 3 [HCCZ7240CFCP38297 - ] T7.245 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] 47770440A 15/02/2017...
  • Page 31 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.103] Crankshaft and flywheel.
  • Page 32 CONSUMABLES INDEX Consumable Reference PAGE NEW HOLLAND AMBRA Engine cooling system - Filling 10.8 / 12 AGRIFLU NEW HOLLAND AMBRA Engine cooling system - Change fluid 10.8 / 13 AGRIFLU Water pump - Install NEW HOLLAND AMBRA 10.8 / 27...
  • Page 33 47770440A 15/02/2017...
  • Page 34 Engine - 10 Engine and crankcase - 001 T7.240 With cab, 18X6, TIER 3 [HCCZ7240CFCP38297 - ] T7.245 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] 47770440A 15/02/2017 10.1 [10.001] / 1...
  • Page 35 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 3 Torque (*) .

  • Page 36: General Specification

    Engine - Engine and crankcase Engine - General specification T7.240 T7.245 T7.260 Engine model F4DE9684B*J11 F4DE9684L*J11 F4DE9684L*J11 164 kW Maximum power (ECE R120) 156 kW (212 Hp) 177 kW (241 Hp) (223 Hp) Maximum power with engine power management Power...
  • Page 37 Engine - Engine and crankcase Part TorqueNm (lb ft) Fixing bolts for the connecting rod journals: 55.0 – 65.0 N·m (40.6 – 47.9 lb ft) Compressor gear fixing nut: 125 ± 19 (92.1953 ± 14.0137) Distribution gear fixing bolts: Distribution system case fixing bolts Front cover fastening screws M10 1.5x30...
  • Page 38 125 ± 19 (92.1953 ± 14.0137) Crankcase air compressor bolt: Nut M12 81 ± 12 (59.7425 ± 8.8507) Engine - Special tools T7.240 T7.245 T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] 380000665 Tool to extract crankshaft front seal...
  • Page 39 Engine - Engine and crankcase 380000666 Crankshaft front seal installer 380000664 Crankshaft rear seal installer 380000988 Flywheel locking adaptor plate (to be used with 380000732) 380000667 Drift for camshaft bushing disassembly and reassembly 47770440A 15/02/2017 10.1 [10.001] / 6...

  • Page 40: Connect (*)

    Engine - Engine and crankcase Engine - Connect T7.240 T7.245 T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury.
  • Page 41 Engine - Engine and crankcase 4. Connect the supply hose of the hydraulic brake master cylinder. BAIS06CCM085AVA 5. Connect the transmission oil cooler pipes (1) and (2). BAIS06CCM032AVA 6. Install the transmission shaft flange, if installed. Tighten the M24 nut (if installed) to 294 N·m (217 lb ft). Tighten the M12 bolt (if installed) to 80 N·m (59 lb ft) .
  • Page 42 Engine - Engine and crankcase 9. Connect the supply hose of the hydraulic brake valve. BAIS06CCM086AVA 10. Connect the fuel supply and return lines. BAIS06CCM137AVA 11. Connect the oil supply hoses of the steering cylinder (1) and (2). BVE0218A 12. Connect the high-pressure hose (1) and the low-pres- sure hose (2) of the air conditioning.
  • Page 43 Engine - Engine and crankcase 13. Connect the cab heater hose. BAIS06CCM064AVA 14. Connect the cab heater hose to the radiator. BAIS06CCM083AVA 15. Connect the positive battery cable (2) and the nega- tive cable (ground) (1). 16. Connect the engine wire harness connectors. BVE0403A 17.
  • Page 44 Engine - Engine and crankcase 18. When installed, install the radar (2). Connect the radar electrical connector (1). BAIS06CCM080AVB 19. Install the side shield on both sides of the engine. 20. Connect the battery ground lead. 21. Fill the engine cooling system. For further informa- tion, refer to Engine cooling system - Change fluid (10.400).

  • Page 45: Remove (*)

    Engine - Engine and crankcase Engine - Remove T7.240 T7.245 T7.260 With cab, 18X6, TIER 3 [HCCZ7245CFCP38297 - ] DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
  • Page 46 Engine - Engine and crankcase 5. Disconnect the cab heater coolant hose. BAIS06CCM083AVA 6. Remove the electrical wiring from the air filter frame (1). Remove the filter-drier from the air filter frame (2). BAIS06CCM129AVA 7. Disconnect the high-pressure hose (1) and the low- pressure hose (2) of the air conditioning.
  • Page 47 Engine - Engine and crankcase 9. Disconnect the differential lock supply hose (1) and re- move the support (2). BAIS06CCM037AVA 10. Disconnect the steering cylinder supply hoses (1) and (2). NOTE: Note the position of the steering cylinder oil feed hoses.
  • Page 48 Engine - Engine and crankcase 13. Disconnect the fuel supply and return lines. BAIS06CCM137AVA 14. Remove the attachment drive chain. BAIS06CCM131AVA 15. Remove the air-conditioning compressor assembly, the condenser filter-drier, and the tubing from the en- gine. Do not disconnect the tubing. See Air-condi- tioning compressor - Remove (50.200).
  • Page 49 Engine - Engine and crankcase 18. Remove the front fixing bolts of the air filter mounting frame. BAIS06CCM135AVA 19. Remove the engine wiring clamp fixing bolts and repo- sition the engine wiring on top of the engine. BVE0304A 20. Remove the rear fixing bolts of the air filter mounting frame.

  • Page 50: Install (*)

    Engine - Engine and crankcase 22. Remove the positive (1) and negative (2) cables from the starter motor and the electrical connector. (3). BAIS06CCM134AVA 23. Install lift supports on the engine. BVE0310A 24. Use a suitable chain to secure the engine to a hoist. 25.
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