TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.0 INTRODUCTION This guide is designed to assist the user whose primary responsibility is to operate and maintain the Non-Stop® Wire Dispensing System. This manual provides specific information on installation, safety, basic operation, and maintenance. Please read, understand and follow all safety procedures.
TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.3 SAFETY The Non-Stop® Wire Dispensing System is designed to be safe to operate, provided the user reads, understands and adheres to the safety precautions listed below. Failure to adhere to these precautions may result in personal injury and/or damage to the equipment.
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.0 ASSEMBLY INSTRUCTIONS Insert the Bottom Post (B) into the Base (A) and tighten the two set screws to secure in place. It is highly recommended the base is secured to the floor for better stability (floor bolts not included). Slide the Wire Bridge Assembly (C) onto the Bottom Post (B) and secure in place by tightening the two set screws.
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TORCH WIZARD INSTALLATION & OPERATION MANUAL Insert the two wire drums or boxes into place on the left and right side of the Wire Bridge. If needed, adjust the height of the top arm assembly by loosening the two set screws. Raise arm assembly to the correct height and tighten bolts. Height should be adjusted so that the transfer arm swings freely between the two drums, with the liner going into each slot in the drum covers.
TORCH WIZARD INSTALLATION & OPERATION MANUAL 3.0 BUTT WELDING INSTRUCTIONS Locking Locking Knobs Knobs Weld/Open Weld/Open Switch Switch Jaws Jaws Front Panel Butt Welder Ensure the Wire Size Select switch is in the OFF position(center). Connect Butt Welder to power supply. Pull down both locking knobs to open wire clamps.
TORCH WIZARD INSTALLATION & OPERATION MANUAL 4.0 OPERATION DRUM SETUP Wire Clamp If using with wire over 0.052 (1.3 Join the end wire from drum 1 mm), disassemble and flip the Wire Pilot™ Feed clamping block around to the with the start wire from drum 2 Assist option textured side for better gripping using the Butt Welder.
TORCH WIZARD INSTALLATION & OPERATION MANUAL 5.0 PORTABLE BUTT WELDER INSTRUCTIONS Ensure the Wire Size Select switch is in the OFF position (center). Connect Butt Welder to power supply. Pull down both locking knobs to open wire clamps. Pull and turn the Weld/Open switch to the “Open” position. Snip off each end of the wire using a pair of Wire Parters (included).
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ELCo Enterprises, Inc. • Jackson, Michigan USA Service & Support: 517.782.8040 wire-wizard.com NSW-Standalone_Manual | Rev. 2.0...