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Related Manuals for Wire wizard TORCH WIZARD EL-NCS-A-20
Summary of Contents for Wire wizard TORCH WIZARD EL-NCS-A-20
- Page 1 INSTALLATION & OPERATION MANUAL Installation, Maintenance and Warranty Information Models EL-NCS-A-20 EL-NCS-AC-20 EL-NCS-AVBC-12 EL-NCS-AVB-12S EL-NCS-AVB-LV SHIP DATE SERIAL # ELCo Enterprises, Inc. • Jackson, Michigan USA wire-wizard.com 517.782.8040 • sales@wire-wizard.com...
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Page 2: Table Of Contents
TORCH WIZARD INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS 1.0 INTRODUCTION ..........1 1.1 Warranty . -
Page 3: Introduction
TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.0 INTRODUCTION This guide is designed to assist the user whose primary responsibility is to maintain and operate the Torch Wizard® Nozzle Cleaning Station. This manual provides specific information on installation, safety, basic operation, and maintenance. Please read, understand and follow all safety procedures. -
Page 4: Product Registration
TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.2 PRODUCT REGISTRATION Please register this product online or by phone within 14 days after receipt. Register this product online by going to wire-wizard.com/register or scanning the QR code on the right, or you may call 517.782.8040 to register by phone. Registering this product will allow us to provide firmware and software updates via email, as well as expedited service should there be any problems potentially covered by this warranty in the future. -
Page 5: Installation
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.0 INSTALLATION Internal Optional Wire Cutter Anti-spatter Reservoir Access Panel Location Venturi Style Anti-spatter Sprayer Motor Slide-Up Reamer Anti-spatter Blade Purge Motor Cover Latch Electrical Connection Lubricated and (9 pin) Filtered Air In Catch Tray Mounting Location for optional Tool Center Point... -
Page 6: Pneumatic Connection
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.2 PNEUMATIC CONNECTION We recommend “Push-to Lock” style fittings on the Torch Wizard® for supplying air to the unit. Use an air line with a 5/16" outside diameter to supply air to the Torch Wizard®. There is just one location that supplies air to the unit (refer to Fig. -
Page 7: Adjusting The V-Block
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.4 ADJUSTING THE V-BLOCK Figure 4 Figure 5 The Torch Wizard® Nozzle Cleaning Station incorporates an adjustable V-Block feature. This feature eliminates the need to replace the V-Block when changing to different diameter gas nozzles. To adjust the V-Block, follow the procedure below (along with Figs. -
Page 8: Reamer Adjustment
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.5 REAMER ADJUSTMENT In order to ensure adequate cleaning of the gas nozzle, it is essential that the correct reamer insertion depth is obtained. The reamer insertion depth will vary based upon the nozzle, tip and diffuser on the torch. -
Page 9: Anti-Spatter Dispensing
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.6 ANTI-SPATTER DISPENSING Anti-spatter The Torch Wizard with Anti-Spatter option provides the user with the Reservoir ability to ream then spray the nozzle using a venturi style sprayer. The anti-spatter solution is supplied from the anti-spatter reservoir (included with unit). -
Page 10: Sequence Of Operations
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.7 SEQUENCE OF OPERATIONS Models EL-NCS-A-20, EL-NCS-AVB-12S or EL-NCS-AVB-LV (no Wire Cutter) Verify Signal at Pin #3 is On (Home) Energize Pin #4 - Motor and Clamp On Verify Signal at Pin #3 is Off - Clamped & Pin #9 is Active - Nozzle Present Short Delay Energize Pin #5 - Vertical Slide Up Short Dwell for Torch Clean... -
Page 11: Add-On Wire Cutter Installation (If Applicable)
TORCH WIZARD INSTALLATION & OPERATION MANUAL 3.0 ADD-ON WIRE CUTTER INSTALLATION (IF APPLICABLE) Tools required ▶ Needle-nose Pliers ▶ 4 mm Allen Wrench ▶ 5 mm Allen Wrench ▶ Small Tube Cutters Instructions 1. Install the two mufflers 5. Insert the wire cutter and push-to-lock fitting solenoid plug (labeled into the valve assembly... - Page 12 TORCH WIZARD INSTALLATION & OPERATION MANUAL 10. Cut two pieces of approx. 10" tubing. Insert the first piece of tubing into the front hole on cleaning station (Fig. 10a) and install into the push-to-lock fitting on the left side of the valve assembly (port B) (Fig.
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Page 13: Maintenance Of Cleaning Station & Wire Cutter
TORCH WIZARD INSTALLATION & OPERATION MANUAL 4.0 MAINTENANCE OF CLEANING STATION & WIRE CUTTER The Torch Wizard® is for the most part, a low maintenance peripheral. However, maintenance of this unit should still be added to your preventive maintenance schedule. The following should be checked at regular intervals: ▶... -
Page 14: Maintenance Schedule
TORCH WIZARD INSTALLATION & OPERATION MANUAL 4.1 MAINTENANCE SCHEDULE Description Recommended Quantity Empty Catch Pan As needed* Grease Wire Cutter Every 10,000 Cycles Ensure Lubricator has Pneumatic Lubricant Daily* Inspect and Clean Air Filter if Necessary Daily* Inspect Reamer Blade for Wear Weekly Inspect and Test Reaming Station for Proper Functionality Weekly... -
Page 15: Electrical Schematic (9-Pin)
TORCH WIZARD INSTALLATION & OPERATION MANUAL 5.0 ELECTRICAL SCHEMATIC (9-PIN) See page 8 for sequence of operations for your cleaning station model. 1. (ORANGE) - +24 VDC 2. (BLUE) - 0 VDC 3. (RED/BLK) - NOZZLE UNCLAMPED/SLIDE DOWN 4. (GRN/BLK) - AIR MOTOR/CLAMP, ACTIVATION OF PIN #9 5. -
Page 16: Exploded Views & Parts List
TORCH WIZARD INSTALLATION & OPERATION MANUAL 6.0 EXPLODED VIEWS & PARTS LIST 6.1 EXPLODED VIEW 1... -
Page 17: Exploded View 2
TORCH WIZARD INSTALLATION & OPERATION MANUAL 6.2 EXPLODED VIEW 2 6.3 EXPLODED VIEW 3 wire-wizard.com... -
Page 18: Parts List
TORCH WIZARD INSTALLATION & OPERATION MANUAL 6.4 PARTS LIST Please reference model and serial number when ordering replacement parts. Item No. Part No. Description Item No. Part No. Description 5448T21 16MM ID ALLOY 932 FLANGE BUSHING NCS-41 COVER 5193A2 PLASTIC HANDLE NCS-NOZZLE-DEPTH-WARN NOZZLE DEPTH WARNING LABEL 40353... -
Page 19: Optional Components & Accessories
TORCH WIZARD INSTALLATION & OPERATION MANUAL 7.0 OPTIONAL COMPONENTS & ACCESSORIES TORCH WIZARD® ROBOTIC NOZZLE CLEANING STATIONS TITANIUM NITRIDE STANDARD MODELS TiN Coated for Part No. Description Maximum Durability EL-NCS-A-20 Reaming Station with integrated anti-spatter spray EL-NCS-AC-20 Reaming Station with integrated anti-spatter spray and wire cutter EL-NCS-A-20-SC Reaming Station with self-cleaning air blast and integrated anti-spatter spray EL-NCS-AC-20-SC... - Page 20 ELCo Enterprises, Inc. • Jackson, Michigan USA Service & Support: 517.782.8040 wire-wizard.com TorchWizard_Manual_A-AC-20 | Rev. 2.5...
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