Wire wizard Guide Module Assembly Manual

Conduit to wire feeder
GUIDE MODULE ASSEMBLY INSTRUCTIONS
Tools Required: WGM-1 Kit Contents:
(1) 45° module
(2) 8mm wrenches*
(2) Intermediate fasteners
(1) Conduit Cutter* (pt. #EC-CUTTER)
(1) Intermediate pilot pin
(1) Countersink Tool* (pt. #EC-DB)
*All required tools also available in the Guide Module Assembly Tool Kit, part #WGM-ATK
Assembly of 90°, 135° and 180° Guide Modules
Step 1: Connecting Modules
(for 90°, 135° or 180° turn)
Insert intermediate pin in one end of module until it firmly
seats (Step 1-A). Connect the two modules using the interme-
diate pin and ears to align the modules together (Step 1-B).
Use the intermediate fasteners to lock modules together.
Continue connecting modules until you have the proper
bend radius. If only a 45° turn is required (one module), or if
using a WGM-M-1 Mini 90°, simply connect the end caps.
Step 2: Connecting End Caps
Connect the appropriate end cap as shown. Insert and
tighten the end cap fasteners to lock in place. Repeat with
the other end cap. Insert pins for the end caps are only
required when using the A-10RM or A-10XM fittings (caps will
be included with fitting).
Step 3: Adding End Cap Fittings & Connecting Conduit
Pass Through Compression Fitting: Thread the pass-through
compression fitting into the appropriate end cap. Debur and
countersink the conduit out to the conduit edge (a counter-
sink tool for polymer conduit, part # EC-DB, is available from
ELCo Enterprises). If you are using EC-4-R polymer conduit,
you may push the conduit directly into the module, however
be sure to countersink the ends or wire may not feed proper-
ly. Push the conduit through the compression nut until the
conduit stops at the inlet inside the module. Pull the conduit
back approx. 0.25" inches (6 mm). Tighten compression nut.
Doing so will pull the conduit to the face of the end cap pin
without crushing it.
WGM-A5 Quick Disconnect Option: Thread quick disconnect
into the appropriate end cap and attach conduit.
Insert Fasteners
Insert Pin
Between
Modules
STEP 1-A STEP 1-B
5750 Marathon Drive • Jackson, MI 49201 • (517) 782-8040 • Fax (517) 782-8039
End Cap Kit Contents:
(1) "A" style end cap with threaded insert
(1) "B" style end cap with threaded insert
(4) End cap fasteners
WIRE GUIDE MODULE & END CAP ASSEMBLIES
End
Intermediate
Cap A
Pin
Compression Fittings
FITTING CONDUIT
90° GUIDE
A-10HM EC-4-R or FC-E
MODULE
A-10XM FC-X
ASSEMBLY
A-10RM FC-XH or EC-5
End
Cap A
45° GUIDE
MODULE
ASSEMBLY
End
End
Cap B
Cap B
Always countersink
conduit ends to avoid
WGM-A5
wire hang-ups.
Quick
Countersink tool
Disconnect
available, pt. #EC-DB
STEP 3: Compression Fitting STEP 3: Quick Disconnect
(pt. # WGM-A5)
Pull conduit back 0.25" (6 mm)
prior to tightening
Last Revised: 12/15/15
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