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TORCH WIZARD INSTALLATION & OPERATION MANUAL
6.
Insert the two wire drums or boxes into place on the left and right side of the Wire Bridge. If needed, adjust the height
of the top arm assembly by loosening the two set screws. Raise arm assembly to the correct height and tighten bolts.
Height should be adjusted so that the transfer arm swings freely between the two drums, with the liner going into each
slot in the drum covers. The drum covers should face each other as shown:
Active drum
End
End
wire
wire
Wire
Wire
bridge
bridge
Start
Start
wire
wire
End wire staging magnet
4
Next full drum
7.
Secure the two wire drums or boxes in place by activating the brake on your
drum dolly (if applicable).
8.
Adjust the wire bridge between the two drums so the top of the bridge is
level with the bottom of the opening on each of the drum hoods. Use the
two set screws on the Wire Bridge Assembly Sleeve (requires 1/4" Allen
wrench) to adjust the height and the set screw at the bottom to move
forwards or backwards (using a 5mm Allen wrench). When properly adjusted,
the transfer arm should swing from one drum to the other staying within the
slots on the drum covers.
9.
Follow the instructions for butt welding the two wire
ends together on page 5 (or page 7 if using a portable
butt welder). Insert welded wire into the wire bridge
and hold into place using the wire clamps as
shown. When changing wire packages, always
place the joined wires back into the channel
and clamps on the wire bridge. An end wire
staging magnet is included for holding the
end wire of the first drum if the second
drum is not yet installed.
Finished Assembly
Butt Welder
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