Comeup Winch Seal Gen2 20.0 Manual

Introduction
 Feature
Line pull: 9,072 kg / 20,000 lb wire rope first layer
Wire rope: 12.7 mm × 18 m (1/2"×59') 6 × 29 - IWRC
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly................................................................... 1 pc
． Potted control box.................................................................... 1 pc
．Remote control.................................................................... 1 pc
．Wire rope with hook.............................................................. 1 pc
．Roller fairlead...................................................................... 1 pc
．1.8 m (6') 2 gauge battery lead............................................... 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Winch and roller fairlead mountings
． It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure
the motor, drum and gearbox housing
are aligned correctly.
Self-Recovery Winch
Seal Gen2 20.0
Model:
PN: 295205 12V
295211 24V
． Roller fairlead does not mount to the winch directly.
． The wire rope shall be wound in an under-wound orientation only.
． Eight (8) M12 x 1.75 pitch 12.9 grade w/137 N-m torque setting (maximum)
high tensile steel bolts must be used in order to sustain the loads imposed
on the winch mounting.
． Two (2) M12 x 1.75 pitch 12.9 grade w/137 N-m torque setting (maximum)
high tensile steel bolts must be used for fastening the roller fairlead into the
mounting channel.
 Wiring Diagram
•Connect thermal sensor harness plug, control ground, and cable A/F1/F2 to
the motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12V/24V DC.
 Nut fastening for motor & contactor
1. Holding the lower nut on the stub and fastening the upper nut clockwise.
2. The torque setting for nut is 14 N-m/124 lb-in.