Comeup Winch Rhino 8 Pro Manual

Introduction

 Feature
3,630 kg / 8,000 lb single line ( SAE J706 rating)
Line pull:
3,560 kg single line (EN 14492-1 rating)
Brake:
Automatic, full load cone brake
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Recommended
* 10 mm x 22.6 m, 1,960 N/mm2 grade with a minimum
wire rope:
breaking strength of 69.8 KN required for EN 14492-1 rating
* 3/8" x 100', EIPS grade with a minimum breaking strength
of 15,663 lbf required for SAE J706 rating

Installation

Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Mounting
．Winch shall be mounted on a flat and hard surface.
．Winch should be mounted as closed to center and as
horizontal as possible to the direction of the line pull.
．Wire rope shall be wound in an under-wound
orientation only.
．Eight (8) M10 X 1.5 pitch 8.8 grade w/44 N-m torque
setting (maximum) high tensile steel bolts must be
used in order to sustain the loads imposed on the
winch mounting.
． Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m torque
setting (maximum) high tensile steel bolts must be
used for fastening the roller fairlead into the mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.

Compliance with EN 14492-1

The winch complies with European Standard of EN-14492:2006
Power-Driven Winches, CE Machinery Directive 2006/42/EC and CE EMC
Directive 2004/108/EC provided that the OWNER or END USER complies
with all responsibilities described below.
Electric Recovery Winch
Rhino 8 Pro
Model:
PN: 850318 12V DC
850326 24V DC
1. Refer to the Instruction Manual to install winch for safe winching operation.
2. Fit the recommended wire rope to comply with EN ratings:
* Rope drives with steel wire rope shall be dimensioned
* At least 2:1 wire rope working coefficient for the first rope layer.
* At least 10:1 D/d ratio to the centre of the rope
* Drum freeboard shall be at least 1.5 x rope diameter.
3. The wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with EN
ratings;
* At least two rope windings on the drum.
* Rope attachment to withstand 2.5 x the remaining static force.
4. Fit an emergency stop switch to comply with emergency stop function.
5. Fit a hook with a safety latch to comply with a safety hook.
 Wiring Diagram
•Connect thermal sensor harness plug, control ground, and cable A/F1/F2 to the
motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12/24V DC.
•The over-load protector built in the control box shall be manually reset after
reducing the load.
•Always cover the socket with waterproof cap when not in use to prevent
ingress of water or foreign objects.
•Installing ICB control box, it is necessary to install a fuse or battery isolation
switch as additional protection.