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Table of Contents
Related Manuals for Aerotech S-Series
Summary of Contents for Aerotech S-Series
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Page 1: S-Series Brushless, Frameless Torque Motor
S-Series Brushless, Frameless Torque Motor HARDWARE MANUAL Revision 3.00... - Page 2 Global Technical Support Portal for information and support about your Aerotech, Inc. products. The website supplies software, product manuals, Help files, training schedules, and PC-to-PC remote technical support. If necessary, you can complete Product Return (RMA) forms and get information about repairs and spare or replacement parts.
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Page 3: Table Of Contents
Hardware Manual S-Series Table of Contents S-Series Brushless, Frameless Torque Motor Table of Contents List of Figures List of Tables EU Declaration of Conformity UKCA Declaration of Conformity Safety Procedures and Warnings Installation and Operation Electrical Warnings Motor-Related Warnings Pinch Points... -
Page 4: List Of Figures
S-Series Hardware Manual List of Figures Figure 1-1: Torque Speed Curves (S-50-XX) Figure 1-2: Torque Speed Curves (S-76-XX) Figure 1-3: Torque Speed Curves (S-130-XX) Figure 1-4: Torque Speed Curves (S-180-XX) Figure 1-5: Torque Speed Curves (S-240-XX) Figure 1-6: S-50 Dimensions... -
Page 5: List Of Tables
Hardware Manual S-Series List of Tables Table 1-1: Frameless Torque Motor Options Table 1-2: S-50 Motor Specifications Table 1-3: S-76 Motor Specifications Table 1-4: S-130 Motor Specifications Table 1-5: S-180 Motor Specifications Table 1-6: S-240 Motor Specifications Table 1-7: Environmental Specifications... - Page 6 S-Series Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Eu Declaration Of Conformity
Address 101 Zeta Drive Pittsburgh, PA 15238-2811 Declares that the product: Product S-Series Motors Model/Types To which this declaration relates, meets the essential health and safety requirements and is in conformity with the relevant EU Directives listed below: 2014/35/EU Low Voltage Directive... -
Page 8: Ukca Declaration Of Conformity
101 Zeta Drive Pittsburgh, PA 15238-2811 Declares that the product: Product S-Series Motors Model/Types To which this declaration relates, meets the essential health and safety requirements and is in conformity with the relevant UK Legislation listed below: Electrical Equipment (Safety) Regulations 2016... -
Page 9: Safety Procedures And Warnings
To find the newest information about this product, refer to www.aerotech.com. If you do not understand the information in this manual, contact Aerotech Global Technical Support. IMPORTANT: This product has been designed for light industrial manufacturing or laboratory environments. -
Page 10: Installation And Operation
To decrease the risk of damage to the equipment, you must obey the precautions that follow. IMPORTANT: Aerotech motors are meant to be part of a drive package that consists of an amplifier and a controller. The motor relies on the drive package for fault protection. -
Page 11: Electrical Warnings
It is the responsibility of the End User/System Integrator to make sure that motors are properly connected and grounded per Engineering Standards and applicable safety requirements. It is the responsibility of the End User/System Integrator to configure the system drive or controller within the Aerotech motor electrical and mechanical specifications. www.aerotech.com... -
Page 12: Motor-Related Warnings
S-Series Hardware Manual Motor-Related Warnings Aerotech motors are capable of producing high forces and velocities. Obey all warnings and all applicable codes and standards when you use or operate a stage or system that incorporates Aerotech motors. DANGER: Mechanical Hazard! Personnel must be made aware of the mechanical hazards during set up or when you do service to the motor. -
Page 13: Pinch Points
Hardware Manual S-Series Pinch Points A pinch point is a mechanical hazard that can occur when there are exposed parts of the motor, stage, or system that can move. For example, the travel of a stage tabletop could expose the user to a pinch point between the tabletop and the stage housing. -
Page 14: Handling And Storage
S-Series Hardware Manual Handling and Storage IMPORTANT: It is the responsibility of the customer to safely and carefully lift and move the motor. Be careful when you move or transport the motor. Retain the shipping materials for future use. Transport or store the motor in its protective packaging. - Page 15 Before you operate the motor, let it stabilize at room temperature for at least 12 hours. This will ensure that all of the alignments, preloads, and tolerances are the same as they were when they were tested at Aerotech. Storage Store the motor in the original shipping container.
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Page 17: Chapter 1: Overview
Hardware Manual S-Series Chapter 1: Overview S-Series motors include the stator with flying leads, adjustable-phase Hall board, and rotor with magnets. Custom models are available. Contact Aerotech for more information. Table 1-1: Frameless Torque Motor Options Option Slotless Motor, Rotor, and Stator S-50-39 50 mm O.D., 39 mm length... -
Page 18: Motor Specifications
(2) Values shown at 75 °C temperature rise above a 25 °C ambient temperature, with housed motor mounted to a 250×250×6 mm aluminum heat sink. (3) Peak torque assumes correct rms current; consult Aerotech. (4) Torque constant and motor constant specified at stall. (5) All Aerotech amplifiers are rated A ;... -
Page 19: Figure 1-1: Torque Speed Curves (S-50-Xx)
Hardware Manual S-Series Figure 1-1: Torque Speed Curves (S-50-XX) www.aerotech.com... - Page 20 (2) Values shown at 75 °C temperature rise above a 25 °C ambient temperature, with housed motor mounted to a 250×250×6 mm aluminum heat sink. (3) Peak torque assumes correct rms current; consult Aerotech. (4) Torque constant and motor constant specified at stall. (5) All Aerotech amplifiers are rated A ;...
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Page 21: Figure 1-2: Torque Speed Curves (S-76-Xx)
Hardware Manual S-Series Figure 1-2: Torque Speed Curves (S-76-XX) www.aerotech.com... -
Page 22: Table 1-4: S-130 Motor Specifications
(2) Values shown at 75 °C temperature rise above a 25 °C ambient temperature, with housed motor mounted to a 250×250×6 mm aluminum heat sink. (3) Peak torque assumes correct rms current; consult Aerotech. (4) Torque constant and motor constant specified at stall. (5) All Aerotech amplifiers are rated A ;... -
Page 23: Figure 1-3: Torque Speed Curves (S-130-Xx)
Hardware Manual S-Series Figure 1-3: Torque Speed Curves (S-130-XX) www.aerotech.com... -
Page 24: Table 1-5: S-180 Motor Specifications
(2) Values shown at 75 °C temperature rise above a 25 °C ambient temperature, with housed motor mounted to a 250×250×6 mm aluminum heat sink. (3) Peak torque assumes correct rms current; consult Aerotech. (4) Torque constant and motor constant specified at stall. (5) All Aerotech amplifiers are rated A ;... -
Page 25: Figure 1-4: Torque Speed Curves (S-180-Xx)
Hardware Manual S-Series Figure 1-4: Torque Speed Curves (S-180-XX) www.aerotech.com... -
Page 26: Table 1-6: S-240 Motor Specifications
(2) Values shown at 75 °C temperature rise above a 25 °C ambient temperature, with housed motor mounted to a 250×250×6 mm aluminum heat sink. (3) Peak torque assumes correct rms current; consult Aerotech. (4) Torque constant and motor constant specified at stall. (5) All Aerotech amplifiers are rated A ;... -
Page 27: Figure 1-5: Torque Speed Curves (S-240-Xx)
Hardware Manual S-Series Figure 1-5: Torque Speed Curves (S-240-XX) www.aerotech.com... -
Page 28: Dimensions
S-Series Hardware Manual 1.2. Dimensions Figure 1-6: S-50 Dimensions www.aerotech.com... - Page 29 Hardware Manual S-Series Figure 1-7: S-76 Dimensions www.aerotech.com...
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Page 30: Figure 1-8: S-130 Dimensions
S-Series Hardware Manual Figure 1-8: S-130 Dimensions www.aerotech.com... -
Page 31: Figure 1-9: S-180 Dimensions
Hardware Manual S-Series Figure 1-9: S-180 Dimensions www.aerotech.com... -
Page 32: Figure 1-10: S-240 Dimensions
S-Series Hardware Manual Figure 1-10: S-240 Dimensions www.aerotech.com... -
Page 33: Environmental Specifications
WARNING: Use this product only in environments and operating conditions that are approved in this manual. Table 1-7: Environmental Specifications Operating: 0 °C to 25 °C (32 °F to 77 °F) Contact Aerotech for information Ambient regarding your specific application and environment. Temperature Storage: -10 °C to 85 °C (14 °F to 185 °F) in original shipping packaging... - Page 34 S-Series Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 35: Chapter 2: Assembly And Installation
Applications with vertical axes require a fail-safe brake. Aerotech, Inc. supplies the parts that follow: 1. Stator Assembly 2. Rotor Assembly The customer must supply the parts that follow: 1. -
Page 36: Rotor Shaft Requirements
S-Series Hardware Manual 2.2. Rotor Shaft Requirements The rotor shaft diameter should be no more than 0.003 inches smaller than the rotor hub ID. The shaft should also have a shoulder perpendicular to the OD of the shaft for locating the rotor. -
Page 37: Motor Assembly
You will have to disassemble the motor if you need to move the card. The standard Aerotech Hall sensor commutation offset is 0°. A 30° offset requires moving the card. Refer to the Hall Card Placement section (Section 2.4.) to change the offset. -
Page 38: Hall Card Placement
Hardware Manual 2.4. Hall Card Placement Aerotech motors are supplied with a 0° offset between the Hall signals and corresponding line-to- neutral BEMF voltages. This can be changed to a 30° offset by removing the mounting screws and remounting the card in the position shown in Figure 2-3. -
Page 39: Figure 2-4: Motor Bemf And Hall Signal Relationship
Hardware Manual S-Series Figure 2-4: Motor BEMF and Hall Signal Relationship www.aerotech.com... -
Page 40: External Motor Wiring
RMS current rating of the motor. For most applications, you should use slow-blow type fuses. When the motor is part of an Aerotech system that uses an Aerotech controller and drive, the motor over-current protection fault must be set to whichever is lower: the peak continuous current rating of the motor or the drive continuous current rating. -
Page 41: Hall-Effect Device And Thermistor Wiring
Hardware Manual S-Series 2.5.4. Hall-Effect Device and Thermistor Wiring The insulation of these wires should have a rating for at least the maximum voltage applied to the motor winding. The temperature rating of the wire insulation must also be sufficiently high to withstand the operating temperatures specific to the application. -
Page 42: Thermal Protective Device
Hardware Manual 2.5.6. Thermal Protective Device S-Series motors use a positive-temperature coefficient (PTC) thermistor as a thermal protection device. The nominal resistance of the thermistor is 100 ohms at 25 °C. The resistance of the thermistor will increase rapidly to 1,000 ohms as the motor temperature increases to the 100 °C transition temperature of the thermistor. -
Page 43: Figure 2-6: Typical Thermistor Interface Circuit
Hardware Manual S-Series WARNING: If you connect the thermistor to the interface circuit incorrectly, you could cause the thermistor to self-heat. If too much current passes through the thermistor, the temperature will increase and cause the thermistor to activate and increase resistance. -
Page 44: Motor Heating
S-Series Hardware Manual 2.6. Motor Heating The amount of current that can pass through the motor winding is limited by a rise in temperature above ambient. If the temperature of the motor exceeds the thermal limit, the thermistor sensor will send a signal to the controller and the controller will stop the motor. -
Page 45: Chapter 3: Maintenance
Use non-magnetic tools when you do service to the motor. Inspect the S-Series motor at least once per month. You will have to determine a longer or shorter inspection interval based on the application and conditions, such as the duty cycle, speed, and environment. - Page 46 S-Series Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 47: Appendix A: Warranty And Field Service
All Other Repairs - After Aerotech's evaluation, the buyer shall be notified of the repair cost. At such time the buyer must issue a valid purchase order to cover the cost of the repair and freight, or authorize the product(s) to be shipped back as is, at the buyer's expense. - Page 48 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for...
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Page 49: Appendix B: Revision History
Hardware Manual S-Series Appendix B: Revision History Revision Description EU Declaration of Conformity updated. UK Declaration of Conformity added. Safety Procedures and Warnings updated. 3.00 Ordering options updated (S-130-xx) Specifications updated (S-130-xx) Dimensions updated (S-130-xx) 2.02 2.01 Revision changes have been archived. If you need a copy of this revision, contact 2.00... - Page 50 S-Series Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 51: Index
S-Series Hardware Manual Index Index Mechanical Specifications S-130 2014/35/EU S-180 S-240 S-50 Altitude S-76 Ambient Temperature Motor-Related Warnings Atmosphere Motor Assembly Motor BEMF and Hall Signal Relationship Motor Mounting Motor Power Conductors clean Motor Specifications commutation offsets Continuous Operating Curve... -
Page 52: Dimensions
Index S-Series Hardware Manual Electrical Specifications Mechanical Specifications Performance Specifications S-180 Motor Specifications S-240 Dimensions Electrical Specifications Mechanical Specifications Performance Specifications S-240 Motor Specifications S-50 Dimensions Electrical Specifications Mechanical Specifications S-50 Motor Specifications S-50 Performance Specifications S-76 Dimensions Electrical Specifications...