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MODEL CODE .....................................................................................................................................................2
MODEL CODE .....................................................................................................................................................2
!WARNING!...........................................................................................................................................................3
!WARNING!...........................................................................................................................................................3
INTRODUCTION AND THEORY OF OPERATION...........................................................................................4
INTRODUCTION AND THEORY OF OPERATION...........................................................................................4
MAINTENANCE ...................................................................................................................................................4
MAINTENANCE ...................................................................................................................................................4
GENERAL DISASSEMBLY .................................................................................................................................5
GENERAL DISASSEMBLY .................................................................................................................................5
A. MOTOR DISASSEMBLY.............................................................................................................................5
A. MOTOR DISASSEMBLY.............................................................................................................................5
B. BRAKE SECTION DISASSEMBLY ............................................................................................................6
B. BRAKE SECTION DISASSEMBLY ............................................................................................................6
C. DRUM & INPUT GEAR SECTION DISASSEMBLY ..................................................................................7
C. DRUM & INPUT GEAR SECTION DISASSEMBLY ..................................................................................7
D. OUTPUT GEAR SECTION DISASSEMBLY.............................................................................................8
D. OUTPUT GEAR SECTION DISASSEMBLY.............................................................................................8
E. PLANET SET DISASSEMBLY AND ASSEMBLY......................................................................................8
E. PLANET SET DISASSEMBLY AND ASSEMBLY......................................................................................8
GENERAL ASSEMBLY .......................................................................................................................................9
GENERAL ASSEMBLY .......................................................................................................................................9
F. OUTPUT GEAR SECTION ASSEMBLY ....................................................................................................9
F. OUTPUT GEAR SECTION ASSEMBLY ....................................................................................................9
G. DRUM & INPUT GEAR SECTION ASSEMBLY ..................................................................................... 10
G. DRUM & INPUT GEAR SECTION ASSEMBLY ..................................................................................... 10
H. BRAKE SECTION ASSEMBLY ............................................................................................................... 11
H. BRAKE SECTION ASSEMBLY ............................................................................................................... 11
I. MOTOR SECTION ASSEMBLY................................................................................................................ 12
I. MOTOR SECTION ASSEMBLY................................................................................................................ 12
TROUBLE SHOOTING..................................................................................................................................... 13
TROUBLE SHOOTING..................................................................................................................................... 13
3541RL BILL OF MATERIAL............................................................................................................................ 14
3541RL BILL OF MATERIAL............................................................................................................................ 14
3541RL SUB-ASSEMBLY BILL OF MATERIAL.............................................................................................. 15
3541RL SUB-ASSEMBLY BILL OF MATERIAL.............................................................................................. 15
VISCOSITY CHART.......................................................................................................................................... 16
VISCOSITY CHART.......................................................................................................................................... 16
TORQUE SPECIFICATIONS CHART ............................................................................................................. 17
TORQUE SPECIFICATIONS CHART ............................................................................................................. 17
G:\SERVICE LITERATURE\3541RL SERVICE LIT\Sel-0005.doc
G:\SERVICE LITERATURE\3541RL SERVICE LIT\Sel-0005.doc
Rev-0
Rev-0
3541RL
3541RL
SERVICE MANUAL
SERVICE MANUAL
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Summary of Contents for Tulsa 354IRL
- Page 1 3541RL 3541RL SERVICE MANUAL SERVICE MANUAL MODEL CODE ..............................2 MODEL CODE ..............................2 !WARNING!................................3 !WARNING!................................3 INTRODUCTION AND THEORY OF OPERATION...................4 INTRODUCTION AND THEORY OF OPERATION...................4 MAINTENANCE ..............................4 MAINTENANCE ..............................4 GENERAL DISASSEMBLY ..........................5 GENERAL DISASSEMBLY ..........................5 A. MOTOR DISASSEMBLY..........................5 A. MOTOR DISASSEMBLY..........................5 B.
- Page 2 MODEL CODE 3541RL A L O C D W E BASIC MODEL A OR B DRUM WIDTH LEFT/RIGHT MOUNT SPOOL OVER/UNDER DRUM CLOSE COUPLED MOTOR OPTION...
- Page 3 FAILURE TO HEED THE FOLLOWING WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH. 1. Tulsa Winches are not to be used to lift, hoist, or move people. If your task involves lifting or moving people, you MUST use the proper equipment, not this winch.
- Page 4 Tulsa 3541RL series of winches are shipped from the factory with SAE 90 EP gear lube in the gearboxes and automatic transmission fluid in the brake section. This oil should be satisfactory for operation in ambient temperatures from -10°F to +110°F.
- Page 5 GENERAL DISASSEMBLY A. MOTOR SECTION DISASSEMBLY 3. Remove the capscrews (item 71) holding 1. Drain the oil from the brake assembly by motor in place. removing the plug (item 32) from brake cover 4. Grasp the motor and remove from winch. (item 28).
- Page 6 Buy now Tulsa Winch 354IRL Service Manual PDF With Instant Download...
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