LAVAZZA MATINEE 230V Maintenance Manual For Technical Assistance
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LAVAZZA MATINEE 230V Maintenance Manual For Technical Assistance

LAVAZZA MATINEE 230V Maintenance Manual For Technical Assistance

Espresso point
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E S P R E S S O P O I N T
M o d . M a t i n è e 2 3 0 V
Maintenance manual for
GB
technical assistance
"E
P
. M
230 V"
C
. 83192 / R
. 2.00 / J
2003
SPRESSO
OINT MOD
ATINÈE
OD
EL
ANUARY

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  • Page 1 E S P R E S S O P O I N T M o d . M a t i n è e 2 3 0 V Maintenance manual for technical assistance “E 230 V” . 83192 / R .
  • Page 2 Espresso Point Mod. Matinèe 230V 80851 Machine code: 83192 Handbook code: Revision: January 2003 Rel: 2.00 © Copyright LUIGI LAVAZZA S.p.A ESSEDI Manuali Tecnici - Torino (ITALY) • http://www.essedimanuali.it “E 230 V” . 83192 / R . 2.00 / J...

  • Page 3: General Information

    General information • Introduction • Safety information • Safety specifications • Residual risks • Environmental conditions allowed • Warehousing • Scrapping • Transport • List of tools necessary for maintenance • Accessories “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD...

  • Page 4: Technical Assistance

    This manual contains information to carry out the correct maintenance including safety warnings, problem solving, spare parts and the wiring diagrams. All rights reserved to Lavazza SpA. Reproduction of the text and illustrations, even in part, is strictly prohibited. The continuous technical development and improvement of the machine could lead to modifications being made which are not included in this manual.

  • Page 5: Safety Information

    The warnings in this manual and on the machine are therefore not exhaustive. If tools, procedures, working methods or techniques not expressly recommended by Lavazza S.p.A. are used, always make sure that there is no risk of personal injury or injury to other people involved.

  • Page 6: Safety Specifications

    The authorized maintenance man must always have the manual at hand, in such way to consult it whenever you have any doubts. If this manual had lost or damaged you will require to LAVAZZA a substitute copy Structural damages, modifications, tamperings, alterations or improper reparations they could compromise the "Espresso Point"...
  • Page 7 General information Environmental conditions allowed To guarantee the correct operation the "Espresso Point" machine must be positio- ned out of the atmospheric agents (rain, hail, snow, fog, dust in suspension etc.) with an environmental temperature of exercise between 0°C and 32°C and with relative damp not superior at 70 %.

  • Page 8: List Of Tools Necessary For Maintenance

    General information List of tools necessary for maintenance To carry out maintenance on the “Espresso Point” the following tools are necessary. This list is purely indicative, and does not take into account the availability on some markets of alternative or additional tools of greater efficiency. Open ended 8 - 9 mm.
  • Page 9 General information Accessories The following accessories are available on request which make maintenance on all ESPRESSO POINT machines easier. • Tool for fitting the chamber code 84960 • FAP compartment gauge code 85182 • Counter tank (79231) and resin filter (79255) or KIT 99231 •...

  • Page 11: Technical Information

    Technical information Wiring diagram Dosing control “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD ATINÈE ANUARY...
  • Page 12 Technical information CODE DENOMINATION NOTES Blue cable White cable Grey cable Brown cable Yellow-green cable Black cable Red cable 87176 Elect. keyboard Lamp 85222 87170 Electronic card 230 V Thermal fuse 167° 88111 85221 Main switch Fuse 6.3 A 85071 85219 Plug/fuse hold.
  • Page 13 Technical information 230 V “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD ATINÈE ANUARY...
  • Page 14 Dosing control (only for 230V machines) The machine operating conditions may be controlled by inserting two jumpers into two pairs of pins on the Jumper electronic board. Two jumpers set beverage sizes. The jumpers may be used to select four different pre-programmed sizes of beverage for the three deliveries.
  • Page 15 Maintenance schedules index Front part preliminary maintenance operations Rear part preliminary maintenance operations Delivery unit - chamber maintenance Delivery unit - chamber maintenance (EASY C.) 3.1/A Jaws maintenance Steam jet maintenance Light - light holder maintenance Softener and volumetric dosing device maintenance Pump maintenance Solenoid valve maintenance Electronic card maintenance...
  • Page 17 Front par t preliminar y maintenance operations Caution Before beginning maintenance operations remove the electric plug! Never start the machine during the maintenance operations. With the supplied key remove the upper cover, then (as shown in the figure), by unscrewing the two screws, take off the plate cover guard, overturn it, and rest it on the water tank.
  • Page 18 Rear par t preliminar y maintenance operations Caution Before beginning maintenance operations remove the electric plug! Never start the machine during the maintenance operations. After having removed the top lid, remove the rear panel by loosening the four screws shown in the figure.
  • Page 19 Deliver y unit - chamber maintenance First carry out the operations described in schedule 3.A “Front part preliminary maintenance operations” Caution To carry out the operations the machine must be cold Unscrew the two screws shown in the diagram removing the micro from its clip. For micro substitution extract the two connection wires.
  • Page 20 Deliver y unit - chamber maintenance Disconnect the teflon pipe from the solenoid valve, positioning the spanner as shown in the diagram, pushing it upwards and manually extracting the pipe. By lifting the top plate it is possible to reach the labyrinth in order to carry out the cleaning operations and substitution of the seal (A).
  • Page 21 Deliver y unit - chamber maintenance To isolate the two-way solenoid valve loosen the nut and remove the teflon pipe connected to the plate. Unscrew and remove the solenoid valve from the plate. To isolate the FAP-press cover unscrew and remove the four screws (B).
  • Page 22 Deliver y unit - chamber maintenance By lifting the complete plate it is possible to remove the chamber. To dismantle the chamber it is necessary to secure it to a blocking device, and by a 25 mm socket spanner, unscrew the blocking nut (20). Extract the membrane (22).
  • Page 23 Deliver y unit - chamber 3.1/A maintenance (EASY C) First carry out the operations described in schedule 3.A “Front part preliminary maintenance operations” Caution To carry out the operations the machine must be cold Unscrew the two screws shown in the diagram removing the micro from its clip.
  • Page 24 Deliver y unit - chamber 3.1/A maintenance (EASY C) Disconnect the teflon pipe from the solenoid valve, positioning the spanner as shown in the diagram, pushing it upwards and manually extracting the pipe. By lifting the top plate it is possible to reach the labyrinth in order to carry out the cleaning operations and substitution of the seals (A) and (B).
  • Page 25 Deliver y unit - chamber 3.1/A maintenance (EASY C) To isolate the two-way solenoid valve loosen the nut and remove the teflon pipe connected to the plate. Unscrew and remove the solenoid valve from the plate. To isolate the FAP-press cover unscrew and remove the four screws (B).
  • Page 26 Deliver y unit - chamber 3.1/A maintenance (EASY C) By lifting the complete plate it is possible to remove the chamber. To dismantle the chamber it is necessary to secure it to a blocking device, and by a 25 mm socket spanner, unscrew the blocking nut (20).
  • Page 27 Jaws maintenance First carry out the operations described in schedule 3.A “Front part preliminary maintenance operations” Unhitch the two springs shown in the diagram from their slots using pliers. Unscrew and remove the four screws indicated in the cup compartment. Lift the heating unit and extract the container sliding base with the jaws.
  • Page 28 Steam jet maintenance Use a pair of pliers to unscrew the grained ring indicated in the diagram and remove the complete jet element. “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD ATINÈE ANUARY...
  • Page 29 Light – light holder maintenance First carry out the operations described in schedule 3.A “Front part preliminary maintenance operations” Unscrew the transparent cap (A) in the cup department in a clockwise direction. Unhook and replace the bulb (B) rotating it in a clockwise direction.
  • Page 30 Page left intentionally blank “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD ATINÈE ANUARY...
  • Page 31 Softener and volumetric dosing device maintenance First carry out the operations described in schedule 3.B “Rear part preliminary maintenance operations” Unscrew and remove the screw shown in the figure. Slightly lift the sheet metal section (A) and remove the softener from its seat. Warning The softener may contain water.
  • Page 32 Softener and volumetric dosing device maintenance To extract the volumetric dosing device apply pressure with a screwdriver removing the dosing device locking spring. Remove the dosing device from its bracket and extract the electric harness. Extract the pump-dosing device connection pipe from the pump as indicated in the diagram.

  • Page 33: Pump Maintenance

    Pump maintenance First carry out the operations described in schedule 3.B “Rear part preliminary maintenance operations” Loosen the pump support braces by unscrewing the two screws shown in the figure. Note: Before proceeding to the pump substitution or maintenance it is firstly necessary to disassemble the softener as previously described.
  • Page 34 Pump maintenance Extract the complete pump from the machine. Unscrew the pipe fitting (A) from the pump and extract the seal. Remove the two support braces shown in the figure. “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD...

  • Page 35: Solenoid Valve Maintenance

    Solenoid valve maintenance First carry out the operations described in schedule 3.B “Rear part preliminary maintenance operations” Adequately incline the machine and extract the two power cables (C) and (B) and the earth cable (A) from the solenoid valve. Remove the pod drawer from the front part of the machine.
  • Page 36 Electronic card maintenance First carry out the operations described in schedule 3.B “Rear part preliminary maintenance operations” Remove the card-cover by unscrewing the two screws shown in the figure and lifting it upwards. Extract the rear cables to substitute the switch (A) or the plug (B).

  • Page 37: In The Event Of Faults

    In the event of faults • In the event of faults “E 230 V” . 83192 / R . 2.00 / J 2003 SPRESSO OINT MOD ATINÈE ANUARY...

  • Page 38: Troubleshooting

    In the event of faults Warning! Always check that the power supply is the correct for the machine. Always remove the plug from the power socket before carrying out any work on the machine. PROBLEMS FOUND POSSIBLE CAUSES TROUBLE SHOOTING 1 Check for power presence in the socket with the aid of •...
  • Page 39 In the event of faults • The keyboard circuit is 1 Replace it. defective. When switching on the machine • The connection front cable the feed pilot light is off. 1 Clean the flat connector between front panel and contacts. card is worn or badly inserted.
  • Page 40 In the event of faults • The microswitch is defective. 1 Replace the micro. • The button on the electronic 1 Replace the electronic keyboard or the flat cable keyboard. of the same does not work. When inserting the pod under normal operating conditions of the indicators and with the cup compartment...
  • Page 41 In the event of faults When inserting the pod under 1 Open the hydraulic circuit dismantling the output normal conditions of operation of the indicator and unit.Clean the labyrinth, with the light of the cup • The unit is clogged by chamber and the clogged compartment on, the pump scale.
  • Page 42 In the event of faults When inserting the pod, • The 100 °C thermostat is everything runs correctly. faulty. The safety thermostat 1 Replace the thermostat. The coffee is burnt. has come into operation. The feed pilot light flashes. • The 100 °C thermostat and When inserting the pod, both the thermostats are everything runs correctly.
  • Page 43 In the event of faults 1 Ensure that there are no grains inside the solenoid- • The two-way solenoid valve valve body. When requesting delivery of is blocked or defective. 2 In the event that the defect hot water, water comes out of cannot be eliminated replace coffee spout.
  • Page 44 In the event of faults If the leak occurs on the 2-way solenoid valve nipple. 1 Replace the connection or • The connection is check tightening damaged or not tight enough. If the leak occurs on the rapid insertion connections of the 1 Replace the connections.

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