Tyco Electronics KILOVAC EV200 Series Quick Start Manual

Product Facts
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Designed to be the
smallest, lightest weight,
lowest cost sealed contactor
in the industry with its
current rating (500+A carry,
2000A interrupt at 320VDC)
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Built-in coil economizer —
only 1.7W hold power @
12VDC and it limits back
EMF to 0V. Models requiring
external economizer also
available
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Optional auxiliary contact
for easy monitoring of
power contact position
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Hermetically sealed —
intrinsically safe, operates
in explosive/harsh
environments with no
oxidation or contamination
of coil or contacts, during
long periods of non-
operation
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Versatile coil/power
connections
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UL Recognized
for the U.S. and
Canada (File E208033)
All contact ratings & coil
versions may not be UL
Recognized
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CE marked for
EC applications
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AIAG QS9000 designed,
built and approved
For factory-direct application assistance,
dial 800-253-4560, ext. 2055, or
805-220-2055.
Catalog 5-1773450-5 Dimensions are in inches and
Revised 9-08 millimeters unless otherwise
specified. Values in brackets
www.tycoelectronics.com are metric equivalents.
KILOVAC High Voltage DC Contactors
KILOVAC EV200 Series Contactor With 1 Form X (SPST-NO)
Contacts Rated 500+ Amps, 12-900 Vdc
Coil Operating Voltage (Valid Over Temperature Range)
Voltage (Will Operate) 9-36VDC
Voltage (Max.) 36VDC
Pickup (Close) Voltage Max.
Hold Voltage (Min.) 7.5VDC
Dropout (Open) Voltage (Min.)
Inrush Current (Max.)
0.13A@12V,
Holding Current (Avg.) 0.07A@24V 0.03A@48V 0.02A@72V
Inrush Time (Max.) 130ms
Ordering Information
Typical Part Number
Series:
EV200 = 500+ Amp, 12-900VDC Contactor
Contact Form:
A = Normally Open
H = Normally Open with NO Aux. Contacts
G = Normally Open with NC Aux. Contacts
Coil Voltage:
A = 9-36VDC
(1 = requires external coil economizer)
D = 32-95VDC
(2 = requires external coil economizer)
J = 48-95VDC
(3 = requires external coil economizer)
R = 28VDC with Mechanical Economizer
Coil Wire Length:
A = 15.3 in (390 mm)
Coil Terminal Connector:
N = None
C = Molex Mini-fit Jr, 2 Skt, Female 18-24,
P/N 39-01-2020 & 39-00-0060 +red is pin 1
(A length only)
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Terminals
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
EV200 Series Contactor
(CZONKA Relay, Type III)
32-95VDC 48-95VDC
95VDC 95VDC
9VDC 32VDC 48VDC
22VDC 34VDC
6VDC 18VDC 27VDC
3.8A 1.3A 0.7A
130ms 130ms
EV200 A A A N A
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
Performance Data
Contact Arrangement, Power
Contacts — 1 Form A (SPST-NO)
Rated Operating Voltage —
12 - 900 VDC
Continuous (Carry) Current,
Typical — 500 A @ 85°C, 400 mcm
conductors
Consult Factory for required conductors
for higher (500+ A) currents
Make/Break Current at Various
Voltages 1 — See graph next page
Break Current at 320VDC 1 —
2,000 A, 1 cycle 3
Contact Resistance, Typ.
(@200A) — 0.2 mohms
Load Life — See graph next page
Mechanical Life — 1 million cycles
Contact Arrangement, Auxiliary
Contacts — 1 Form A (SPST-NO)
Aux. Contact Current, Max. —
2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min. —
100mA @ 8V
Aux. Contact Resistance, Max. —
0.417 ohms @ 30VDC /
.150 ohms @ 125VAC
Operate Time @ 25°C —
Close (includes bounce), Typ. — 15 ms
Bounce (after close only), Max. — 7 ms
Release (includes arcing),
Max @ 2000A — 12 ms
Dielectric Withstanding Voltage —
2,200 Vrms @ sea level (leakage <1mA)
Insulation Resistance @ 500VDC —
100 megohms 2
Shock, 11ms 1/2 Sine, Peak,
Operating — 20 G
Vibration, Sine, 80-2000Hz.,
Peak — 20 G
Operating Ambient Temperature —
-40°C to +85°C
Weight, Nominal — .95 lb. (.43 kg)
Notes:
1 Main power contacts
2 50 at end of life
3 Does not meet dielectric & IR after
test, 1700 amp for unit with Aux.
Contacts
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
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