Fein RS17-70E Repair Instructions
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Fein RS17-70E Repair Instructions

Fein RS17-70E Repair Instructions

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Schleifen
Repair instructions
Applies to:
RS17-70E
34130583060
Printed in Germany

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Summary of Contents for Fein RS17-70E

  • Page 1 34130583060 Schleifen Printed in Germany Repair instructions Applies to: RS17-70E...

  • Page 2: Table Of Contents

    Removing the motor ......................... 33 8.5.1 Removing the stator ......................33 C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 2 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 3 10 Inspection following repairs ......................69 11 Labelling requirement ........................70 C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 3 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 4: Models Described

    These repair instructions describe how to repair the following models: Model Material number RS17-70E 7 222 75 C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 4 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 5: Technical Data

    The complete technical data can be found in the operating instructions for the model. Special tools The special tools catalogue can be found in the FEIN electronic information system. Lubricants and auxiliary substances The lubricants catalogue can be found in the FEIN electronic information system.

  • Page 6: Symbols Used

    Part of the navigation interface. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 6 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 7: Notes And Requirements

    C. & E. Fein GmbH assumes no responsibility for the completeness, relevance, quality or correctness of the information provided. Liability claims against C. & E. Fein GmbH that relate to material or immaterial damage caused by the use or failure to use the information provided or by the use of incorrect or incomplete information are excluded.

  • Page 8: Safety Instructions

    Measure that must be taken in order to avoid this danger. Please note C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 8 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 9 Only perform assembly/disassembly work on electronics at a workstation with ESD protection. Avoiding the failure of electronics C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 9 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 10: Tools, Lubricants And Auxiliary Substances Required

    Arbor 7 mm outer diameter Length 95 mm C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 10 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 11: Special Tools

    26 mm diameter (64107026000) Pressure piece SW0038 Assembly aid SW0045 C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 11 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 12: Lubricants And Auxiliary Substances Required

    Tensioning arm Thread locking compound Loctite 243 Screws C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 12 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 13: Test And Diagnostics Options

    Schleifen Printed in Germany Test and diagnostics options Test and diagnostics options Test data The permitted parameters for the machine can be found in the FEIN electronic information system. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 13 of 70 All rights reserved by FEIN, especially in case of property rights applications.

  • Page 14: Disassembly

    Loosen the two nuts (1). Remove the cover (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 14 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 15: Removing The Drive Roller

    Loosen the drive roller. Remove the drive roller (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 15 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 16: Disassembling The Drive Roller

    Press out the shaft (3). Remove the washer (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 16 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 17 Printed in Germany Disassembly Remove the two feather keys (5). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 17 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 18: Removing The Grinding Arm

    Unscrew the screw (4). Remove the grinding arm (5). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 18 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 19: Disassembling The Grinding Arm

    Unscrew the two screws (2). Remove the safety hood (3). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 19 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 20: Removing The Handle

    Remove the handle (2). Remove the plate (3). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 20 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 21: Removing Rollers

    Loosen the axle. Remove the two rollers (1). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 21 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 22: Removing The Tensioning Arm

    Remove the screw (3). Remove the tensioning arm (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 22 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 23: Disassembling The Tensioning Arm

    Remove the pressure piece (5). Remove the sleeve (6). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 23 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 24: Removing The Drive Unit

    Remove the cover (5). Photo shows similar product C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 24 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 25 Remove the cable with the plug (5). Photo shows similar product C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 25 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 26: Disassembling The Housing

    When the cover is replaced, the RFID chip (3) also has to be changed and registered. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 26 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 27: Dissembling The Switch (230 V)

    Lift the hook (6) on each side of the switch and pull off the electronics (7). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 27 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 28 Open the spring terminals by turning them. Remove the four cables (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 28 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 29: Dissembling The Switch (120 V)

    Disconnect the two cables (6). Remove the switch (7). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 29 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 30 Remove the four cables (4). Photo shows similar product C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 30 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 31: Removing The Carbon Brushes

    Lift up the spring (1). Remove the carbon brush (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 31 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 32: Removing The Gearbox Housing

    Remove the gearbox housing (2). Photo shows similar product C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 32 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 33: Removing The Motor

    Repeat step “5.” on the opposite side of the machine. Remove the control rod (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 33 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 34 Applies to machines with 120 V Remove the contact spring (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 34 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 35: Removing The Armature

    Removing the gearbox housing Tools: Plastic hammer Remove the armature (1). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 35 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 36: Disassembling The Armature

    1. Remove the bearing bush (1). Remove the bevel pinion (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 36 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 37 Remove the deep groove ball bearing (3). Remove the magnet (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 37 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 38: Removing The Gearbox

    Remove the bearing plate (3). Remove the washer(s) (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 38 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 39: Disassembling The Bearing Plate

    Unscrew the three screws (3). Remove the plate (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 39 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 40 Press out the deep grooved ball bearing (1). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 40 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 41: Disassembling The Gearbox Housing

    1. Remove the air guide ring (1). 2. Remove the pushbutton (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 41 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 42 Only remove the needle sleeve (4) if necessary. 6. Remove the needle sleeve (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 42 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 43: Assembly

    Insert the spiral spring (1) and the bolt (2) with a sealing ring (3). Fit the pushbutton (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 43 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 44: Assembling The Bearing Plate

    Screw in the three screws (3) [2.4 N]. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 44 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 45 Use a new sealing ring every time for assembly Position the washer(s) (5). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 45 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 46: Positioning The Bearing Plate

    2. Screw in the four screws (2) [2.4 Nm]. 3. Position the air guide ring (3). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 46 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 47: Assembling The Motor

    5. Press on the magnet (5). 6. Position the bearing bush (6). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 47 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 48: Positioning The Armature

    If the armature can be pulled out of the gearbox head by hand, the gearbox housing must be replaced. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 48 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 49: Fitting The Stator

    1. Position the stator (1). Information Ensure that the stator (1) is in the correct position. With the 230 V version, the brown cables point to the Fein logo. With the 120V version, the black cables point to the Fein logo.
  • Page 50 5. Press down the contact spring with the assembly aid. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 50 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 51 8. Hook the control rod onto the slide switch (3). 9. Position the air guide ring (4). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 51 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 52: Setting Gearbox Clearance

    Photo shows similar product C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 52 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 53: Assembling The Housing

    2. Screw in the four screws (2) [2.7 Nm]. Information Screw in the screws crosswise. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 53 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 54: Positioning The Carbon Brushes

    Position the carbon brush (1). Position the spring (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 54 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 55: Assembling The Switch (230 V)

    Position the cable clamp (7). Screw in the screw (8) [1.5 Nm]. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 55 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 56: Assembling The Switch (120 V)

    Ensure that the cables are in the correct position. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 56 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 57 Ensure that the cables are in the correct position. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 57 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 58 Position the cable clamp (7). Screw in the screw (8) [1.5 Nm]. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 58 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 59: Fitting The Cover

    2. Screw in the two screws (2) [1.5 Nm]. Photo shows similar product C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 59 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 60: Assembling The Grinding Arm

    Information Secure the screws with Loctite 243 . C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 60 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 61: Positioning The Tensioning Arm

    45° rotation. The tensioning arm must be freely movable. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 61 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 62: Positioning The Rollers

    Position the two rollers (1) Screw in the axle (2) [7.0 Nm]. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 62 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 63: Positioning The Handle

    Screw in the two screws (3) [2.7 Nm]. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 63 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 64: Positioning The Safety Hood

    Secure the screws with Loctite 243 . Screw in the two screws (3). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 64 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 65: Positioning The Grinding Arm

    Screw in the screw (2) [8.0 Nm]. Screw in the screw (5) [8.0 Nm]. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 65 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 66: Assembling The Drive Roller

    Information Secure the screw with Loctite 243 . C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 66 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 67: Positioning The Drive Roller

    Position the drive roller. Screw in the drive roller. C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 67 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 68: Positioning The Cover

    Position the cover (1). Screw in the two nuts (2). C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 68 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 69: Inspection Following Repairs

    Check restart protection Brake function available: Brake function check C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 69 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 70: Labelling Requirement

    Labelling requirement Type plate (1) Information sign (2) C-SC_CSSM Version 1.0_Vorlage 1.0 11.07.2023 Page 70 of 70 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

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