Download
Share
Print this page
Kodak 2400DSV Service Manual
  1. Manuals
  2. Brands
  3. Kodak Manuals
  4. Scanner
  5. 2400DSV
  6. Service manual
Kodak 2400DSV Service Manual

Kodak 2400DSV Service Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
2400DSV
Service Manual
___________________________________________________________________
Get other manuals https://www.bkmanuals.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the 2400DSV and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Kodak 2400DSV

Summary of Contents for Kodak 2400DSV

  • Page 1 2400DSV Service Manual ___________________________________________________________________ Get other manuals https://www.bkmanuals.com...
  • Page 2 PREFACE This Service Manual explains the Microfilm Scanner already put on the market. It is hoped that this Service Manual will help to provide for more effective machine maintenance in the field there by ensuring optimum machine performance. Microfilm Scanner MS6000 All information in this Manual is subject to change without prior notice.
  • Page 3 Contents Contents Safety Precautions for Inspection and Service 1.1 WARNING....................1 1.2 CAUTION....................4 1.3 Other Precautions ................6 1.4 Used Batteries Precautions ..............7 Installation 2.1 Installation Environment ..............8 2.2 Usage Environment ................8 2.3 Installing The Power Supply ............... 9 2.4 Installation Space.................
  • Page 4 Contents 3.10Explanation of Control Panel ............26 3.10.1 Control Panel (Basic) ..............26 3.10.2 Control Panel (Shift Function)............33 3.11Image Processing................35 Mechanical and Electrical 4.1 Illumination Mechanism..............37 4.1.1 Overview ..................37 4.1.2 Projection Lamp (LA1) ..............37 4.1.3 Projection Lamp Voltage Control Circuit ........38 4.1.4 Thermostat (TS1)................
  • Page 5 Contents 5.1.1 Precautions for Disassembly and Cleaning........59 5.2 Handling of P.W.Boards ..............60 5.2.1 Precautions regarding transportation and storage ......60 5.2.2 Precautions when replacing PWBs ..........60 5.2.3 Precautions when checking PWBs..........60 5.3 Maintenance and Inspection ............. 61 5.3.1 Preventive Maintenance Schedule List .........
  • Page 6 Contents 6.5.3 S3: Auto Projection Lamp OFF ............85 6.5.4 S4: Coin Vender / Foot Switch Setting........... 85 6.5.5 S5: Fine Mode Setting ..............86 6.5.6 S6: Paper Tray feed size (MSP 3000 Printer)........ 86 6.5.7 S7: Machine ID Printing ..............86 6.5.8 S8: Cycle print mode..............
  • Page 7 Contents 6.9.4 b4: Prism rotation operation check ..........103 6.9.5 b5: Single scan operation check ..........103 6.9.6 b6: Shading Correction..............104 6.9.7 b7: Test Print Function ..............105 6.9.8 b8: For Factory use ..............105 Troubleshooting 7.1 How to Use This Section ..............106 7.2 Malfunction Indications ..............
  • Page 8 Safety Precautions for Inspection and Service Safety Precautions for Inspection and Service When performing inspection and service procedures, observe the following precautions to prevent accidents and ensure utmost safety. *Depending on the model, some of the precautions given in the following do not apply.
  • Page 9 Safety Precautions for Inspection and Service 2. Before starting the procedures, be sure to unplug the power cord. • This product contains a high-voltage unit and a circuit with a large current capacity that may cause an electric shock or burn.
  • Page 10 Safety Precautions for Inspection and Service 7. Do not touch a high-temperature part. • A part marked with the symbol shown on the left and other parts such as the exposure lamp and fusing roller can be very hot while the machine is energized. Touching them may result in a burn.
  • Page 11 Safety Precautions for Inspection and Service CAUTION 1. Precautions for Service Jobs • A toothed washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which could cause an electric shock or fire. •...
  • Page 12 Safety Precautions for Inspection and Service 3. Precautions for Working Environment • The product must be placed on a flat, level surface that is stable and secure. • Never place this product or its parts on an unsteady or tilting workbench when servicing. •...
  • Page 13 Safety Precautions for Inspection and Service Other Precautions • To reassemble the product, reverse the order of disassembly unless otherwise specified. • While the product is energized, do not unplug or plug connectors into the circuit boards or harnesses. • The magnet roller generates a strong magnetic field. Do not bring it near a watch, floppy disk, magnetic card, or CRT tube.
  • Page 14 Safety Precautions for Inspection and Service Used Batteries Precautions (ALL Areas) CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. (Germany only) VORSICHT! Explosinsgefahr bei unsachgemäßen austausch der batterie.
  • Page 15 Installation Installation Installation Environment To ensure safety and utmost performance of the machine, the machine should not be used in a place. 1. Where it will be subject to extremely high or low temperature or humidity. 2. Which is exposed to direct sunlight. 3.
  • Page 16 Installation Installing The Power Supply 1. Do not plug the Power Cord into a power outlet via an extension cord supplying electricity to more than one unit. 2. Do not connect the machine to a power outlet used for other equipment or appliances.
  • Page 17 General Information General Information Specifications 3.1.1 MS 6000 Specifications Type: Desk-Top Type Microfilm Scanner Type of Film: Microfiche, Aperture Card, Jacket, Roll Films (16 mm, 35 mm), 16mm Cartridge Film both Positive and Negative Magnification: Single Lens..7.5X Zoom Lens..9X-16X, 13X-27X, 23X-50X Screen Size 300 mm X 300 mm or 12"...
  • Page 18 General Information Specifications Standard Accessories Power Cord, Printer Cable, Operator’s Manual Options: Lenses, Prism Unit, Fiche Carrier 5, Universal Carrier UC-2, Roll Film Carrier 9B, Roll Film Carrier 15A/15M, Roll Film Carrier 21, MARS Controller 4, MARS Mini Controller 2, Manual Frame Masking Kit, Counter Kit, Foot Switch Kit, PC Interface Kit, Grayscale Memory Board Get other manuals https://www.bkmanuals.com...
  • Page 19 General Information 3.1.2 MS 6000 & MSP3000 Printer System Specifications Type: Microfilm Scanner Printer System Printing Method: Laser Electrostatic Resolution: 400, 600 dpi 8-1/2" × 11" (or A4) Crosswise, 11" × 17" (or A3) Lengthwise Print Size: 8-1/2" × 11" (or A4) Lengthwise, 8-1/2" × 14" (or B4) Lengthwise 20 sheets per minute (8-1/2"...
  • Page 20 General Information System Configuration Scanner Projection Lens -Single Lens - Zoom Lens 7.5X 9-16X 13-27X 23-50X Film Carrier Auto Retrieval Controller FC-5 RFC-21 MARS C-4 RFC-9B MARS MINI 2 RFC-15A UC-2 RFC-15M Get other manuals https://www.bkmanuals.com...
  • Page 21 General Information Connection Mode This Scanner is available in the following configurations. 3.3.1 PR Mode (Scanner + Printer) The Scanner is connected to a dedicated printer, allowing scanned images to be printed out directly. MSP3000 Printer MSP2000 Printer Each scanner is designed exclusively for use with its respective Printer. 3.3.2 PC Mode (Scanner + Personal Computer) The Scanner is connected to a personal computer and the scanned images can be uploaded to the computer.
  • Page 22 General Information Parts Identification 1. Screen 2. Control Panel 3. Option Interface Connector (option) 4. Fuse Holder 5. Power Cord Socket 6. Printer Connector 7. SCSI Connector 8. Power Switch 9. Projection Unit 10. Image Rotation Knob 11. Fiche Carrier 5 (option) 12.
  • Page 23 General Information Component Layout 1. 1st Reader Path Mirror 6. Scan Table 2. 2nd Reader Path Mirror 7. Projection Lens 3. 2nd Scan Path Mirror 8. Projection Lamp 4. Screen 9. 3rd Scan Path Mirror 5. 1st Scan Path Mirror 10.
  • Page 24 General Information Electrical Components Layout PWB-C PWB-A PWB-J PWB-BB PWB-EE PWB-G PWB-SS PWB-T S201 Get other manuals https://www.bkmanuals.com...
  • Page 25 General Information Symbol Name Fuse Filter Coil Projection Lamp Scan Motor Scan Table Motor Power Unit Cooling Fan Motor Projection Lamp Cooling Fan Motor Image Leading-Edge Position Sensor Scan Mirror Position Sensor Reader Position Sensor Scan Position Sensor Main Power Unit Projection Lamp Regulator PWB-A CCD Board...
  • Page 26 General Information PWB-D (PWB-F) PU-3 PWB-Y PWB-X CNT1 Symbol Name CNT1 Total Counter Auto Image Rotation Motor Option Power Unit (for RFC-21) PWB-D Option I/F Board (for RFC-15A/M, UC-2, MARS) PWB-F Option I/F Board (for RFC-21, UC-2, MARS) PWB-X Manual Masking Board PWB-Y Manual Masking Board Auto Image Rotation Volume...
  • Page 27 General Information Electrical Parts Function Symbol Name Function CNT1 Total Counter Counts the number of prints. Fuse Power Fuse 100/120V Area: 250V, 10A 220-240V Area: 250V, 6.3A Filter Coil Power-supply noise filter Projection Lamp The source of the light for projecting the film image Scan Motor The motor which rotate the 1st scanning...
  • Page 28 General Information Symbol Name Function PWB-G Scan Table Connecting Board Connects the Scan Table Section and Main Harness of the machine. PWB-J Grayscale Memory Board PC Mode: Memory used when image is read with Grayscale. PR Mode: Memory used when image is read by print reserve function.
  • Page 29 General Information Connectors Layout CN1 3P CN42 3P PJ12BB 4P PJ1EE 60P CN2 2P CN43 6P PJ1C 28P PJ2EE 80P CN3 2P PJ10 3P PJ2C 3P PJ3EE 50P CN4 4P PJ11 3P PJ1T 4P PJ4EE 40P CN5 2P PJ1A 4P PJ2T 32P PJ1G 20P CN6 2P...
  • Page 30 General Information CN13 9P PJ3F 2P CN20 11P PJ1X 8P CN28 6P PJ2X 9P CN75 8P PJ1Y 8P CN76 9P PJ2Y 9P CN77 8P CN78 9P PJ1D/F 5P PJ2D/F 13P Get other manuals https://www.bkmanuals.com...
  • Page 31 General Information Electrical Service Parts on P.W.Boards NOTE Do not touch the electric parts which has not indicated of this section. 3.9.1 Main Control Board (PWB-BB) DSW1 DSW1...For Factory Use Only (Normally all switches are OFF position.) *Do not change to ON position. 3.9.2 I/F Board (PWB-EE) OSC2 OSC1...
  • Page 32 General Information 3.9.3 I/F Board (PWB-SS) RSW1 .. For SCSI ID setting RSW1 3.9.4 Main Power Unit (PU1) VR61: For Factory use *Do Not Touch VR61 VR62: For Factory use *Do Not Touch VR63 VR63: For Factory use *Do Not Touch VR62 F1: Fuse AC250V 12A (100/120V area)
  • Page 33 General Information 3.10 Explanation of Control Panel 3.10.1 Control Panel (Basic) Output Selection Tray Cassette1 Cassette2 Auto Skew Correction Centering/Fit Auto Masking Manual Text Print Mode Fine Photo Resolution Auto Film Type Nega Posi Job Recall Darker Zoom + Auto Zoom clr Lighter Zoom -...
  • Page 34 General Information 1. Size Selection Key: Select the paper feeding source according to the format of the film image that is being reflected in the screen. when this lamp is lit: A 90 degree image rotation is performed dur- ing printing. The image on the screen will be rotated 90 degrees.
  • Page 35 General Information Centering/Fit Key: When this key is pressed, the setting rotates from OFF to the Centering and Fit functions. When Auto Masking, Trimming, or Masking are set to off, Auto Masking will automatically be enabled when Centering is selected. Centering: Places a screen image that had been searched using Auto masking or an image that has been...
  • Page 36 General Information 4. Masking Key: When pressed, this key rotates from OFF to the Auto, Trimming or Masking functions. Each time this key is pressed, selection is switched in order of "OFF → Auto Masking → Manual Trimming → Manual Masking → OFF." Auto Masking: The Auto Masking function will omit the frame (non-image area) of a printed film image.
  • Page 37 General Information Film Type Key: Rotates between Auto, Nega, and Posi each time the key is pressed. Auto: The scanner automatically determines be- tween the film type options of negative or pos- itive for print production. Nega: Select when using negative film. Dark and light values of the print will be reversed.
  • Page 38 General Information 11. Multi-Print Display: Shows the number of prints set to be made. Also dis- plays corresponding codes in the event of a malfunction or paper misfeed. The blinking number in this display indicates the Scanner in operation. Display Contents Unit Projection Lamp malfunction...
  • Page 39 General Information 13. Memory Input Key: To store one of the following functions into the memory of the Scanner, first set one of the functions on Control Panel and then press this button with the head of a pen or other device. The next time the scanner is turned ON, that function will appear as a default setting until a new one is entered.
  • Page 40 General Information 3.10.2 Control Panel (Shift Function) Output Selection Tray Cassette1 Cassette2 Auto Skew Correction Centering/Fit Auto Masking Manual Text Print Mode Fine Photo Resolution Auto Film Type Nega Posi Job Recall Darker Zoom + Auto Zoom clr Lighter Zoom - PC/PR Shift Start...
  • Page 41 General Information 1. Lamp Illuminance Key: When this key is pressed together with the Shift Key, the illumination of the screen is adjusted. When this key is continuously pressed, the screen is gradually darkened until it is turned OFF. When any key is pressed then, the illumination returns to the maximum level.
  • Page 42 General Information 3.11 Image Processing Screen Image → → → → Print Image Explanation Auto Masking The system masks the black bands that run along the edges of the image. Trimming The system masks everything but the center of the image. The Manual Frame Masking Kit (option) is required.
  • Page 43 General Information Screen Image → → → → Print Image Explanation Auto Format Print The machine automatically determines the format (portrait or landscape) of the image on the Screen and prints it as necessary. Electrical Zoom The system magnifies the screen image according to the size of paper being used.
  • Page 44 Mechanical and Electrical Mechanical and Electrical Illumination Mechanism 4.1.1 Overview The Illumination Mechanism efficiently uses the light produced by the Projection Lamp to supply the most suitable amount of light for the projection of the Microfilm. This amount of light is determined by the size of the Microfilm and by the magnification ratio of the Lens selected for use.
  • Page 45 Mechanical and Electrical 4.1.3 Projection Lamp Voltage Control Circuit The intensity of the light emitted by the Projection Lamp is adjusted to a level optimum for the image density by controlling the voltage applied to the Projection Lamp. The exposure data optimum for film image density is determined through auto exposure data sampling made during prescan.
  • Page 46 Mechanical and Electrical 4.1.4 Thermostat (TS1) To avoid any of the troubles accompanying an excessive rise in the temperature inside the machine caused by a failure of the Cooling Fan to dissipate heat produced by the Projection Lamp, there is a Thermostat installed at the back of the Projection Lamp.
  • Page 47 Mechanical and Electrical 4.1.5 Condenser Lens Overview Not only must the amount of light projected onto the Screen or CCD remain even despite changes in the microfilm or magnification ratio, but also the light coming from the Projection Lamp must be efficiently condensed.
  • Page 48 Mechanical and Electrical 4.1.6 Projection Lens The Projection Lens enlarges the image of the Microfilm and projects it onto the Screen or CCD. Each Projection Lens comes in a unit. The Focus Ring and Zoom Ring of the Unit are used to bring the image on the Screen into focus and enlarge or reduce it, respectively.
  • Page 49 Mechanical and Electrical Image Rotation The Prism Unit is rotated to correct any tilt of the image microfilm projected on the Screen. 4.2.1 Prism Rotation The Auto Image Rotating Knob is linked to the Auto Image Rotating Variable Resistor (VR1). Turning the Knob clockwise or counterclockwise turns the Auto Image Rotating Motor (M5) whose drive is transmitted via a belt to the Prism Gear, thus turning the Prism Unit.
  • Page 50 Mechanical and Electrical Optical Section 4.3.1 Overview The basic function of the Optical Section is to project an enlargement of the image on the microfilm onto the Screen when in the Reader Mode and onto the CCD when in the Scan Mode. There is a unique light path formed in each of these modes.
  • Page 51 Mechanical and Electrical 4.3.2 Reader Path The Reader Path is established when the Power Switch is turned ON and remains formed except during a scan movement. The image on the microfilm is projected onto the entire area of the Screen by means of the two Reader Path Mirrors.
  • Page 52 Mechanical and Electrical 4.3.4 Scan Table Drive Mechanism The Reader Path is switched from the Printer Path, or vice versa, by moving the Scan Table to the respective positions. The Scan Table is driven from the Scan Table Drive Motor (M2). The direction and speed of rotation of the Scan Table Drive Motor (M2) are controlled by the outputs from pins 3, 4, 5 and 6 (øA, øB, øA, and øB) of PJ5T on the Motor Drive Board (PWB-T).
  • Page 53 Mechanical and Electrical 4.3.5 Scan Mirror Motion Control The motion of the Scan Mirror is controlled by the Scan Lever and Shaft as the Shaft is driven by the Scanning Motor (M1). The Scan Mirror scans the image of the microfilm at a speed 1/631.6 of the Scanning Motor (M1).
  • Page 54 Mechanical and Electrical 4.3.6 Mirror Scan Motor (M1) Control Circuit Drive of the Scanning Motor (M1) is controlled by the signals which are input to the Motor Driver Board (PWB-T) from the Main Control Board (PWB-BB). These signals determine the direction (forward or backward) and speed of rotation of the Scanning Motor when the Scan Mirror makes a prescan and scan motion.
  • Page 55 Mechanical and Electrical CCD Section There are five 960-pixel CCD sensor chips arranged in a zigzag as illustrated below. The total number or pixels that can be read is 4,800 with a resolution of 400dpi. Reading With: 304.8 mm or more Pixel Size: 63.5 µm x 63.5 µm Get other manuals https://www.bkmanuals.com...
  • Page 56 Mechanical and Electrical Image Bus The image data read by the CCD goes through analog-to-digital conversion before being output. The CCD (Charge Coupled Device) reads the data on the Film. PWB-A PWB-BB The elemental output signals are evened out in compensation for uneven illuminance of the Shading correction Projection Lamp and sensitivity variations among...
  • Page 57 Mechanical and Electrical Converts the output resolution Resolution conversion (from 400 dpi to 800, 600, 300 or 200 dpi). Enlargement or reduction in the main scanning Magnification Change direction. in main scanning direction Centers the image data by shifting it in the main Centering in main scanning direction.
  • Page 58 Mechanical and Electrical Grayscale Image Binary Image PWB-BB PWB-EE Frame Masking Erases the frame to prevent the areas outside the image from being output. ° Serial-to-parallel Image rotated 90 conversion Serial-to-parallel conversion Converts pixel-by-pixel The image data is rotated by serial image data into a 90 degrees and converts corresponding...
  • Page 59 Mechanical and Electrical Auto Masking 4.6.1 Overview If a print is made from an image that is projected smaller than the Markers on the screen, the non-image areas of the film result in black bands running around the image on the print. The Auto Masking Function Automatically detects the non-image areas of the film.
  • Page 60 Mechanical and Electrical Effective Image and Effective Frame Screen 45mm or more 10mm or more 10mm or more 45mm or more Effective Image Width: The image is considered as an image if it extends 45 mm or more . Effective Frame Width: The frame is considered as a frame if it extends 10 mm or more.
  • Page 61 Mechanical and Electrical Memo image away from the frame (A Island blip) An island blip (a blip that positions away from the image) is not masked; it is considered as a normal. Screen 10mm or more Get other manuals https://www.bkmanuals.com...
  • Page 62 Mechanical and Electrical Auto Image Skew Correction 4.7.1 Overview The CCD Board (PWB-A) detects the image which skew on the screen and corrects automatically at the time of scan. Corrects of the straight image by rotating the prism unit by the auto image rotation motor (M5).
  • Page 63 Mechanical and Electrical Manual Frame Masking The machine makes a print of the area of image on the Screen defined with the Manual Masking Panels. The print area is defined independently in the vertical direction and horizontal direction. If none is specified, the machine makes a normal print.
  • Page 64 Mechanical and Electrical 2 to 1 Printing Function 4.9.1 Overview As shown above, two scanners, each equipped with the 2-to-1 Printing Function, can be connected to a single printer which manages the print jobs sent from both scanners. Each scanner can be set to print marks (I or II) in the top left-hand corner of the page, enabling easy identification of each scanner’s print job.
  • Page 65 Mechanical and Electrical 4.9.3 Identification Marks In order to distinguish which scanner sent a print job, the scanners are equipped with an identification Mark Printing Function which has the following settings: Function Mode Setting Identification Mark no mark S7-d1: Prints pattern 1 (!) S7-d2: Prints pattern 2 (!!) Identification Mark Print Direction...
  • Page 66 Disassembly and Cleaning Disassembly and Cleaning Precautions 5.1.1 Precautions for Disassembly and Cleaning 1. Before disassembling, always make sure the Power Plug is unplugged. 2. Use only fuses of the indicated rating. 3. Except specified occasion, re-assembly have to be carried out by reversing the disassembly procedure.
  • Page 67 Disassembly and Cleaning Handling of P.W.Boards 5.2.1 Precautions regarding transportation and storage 1. During shipment or when in storage, new P.W.Board must not be indiscriminately removed from their protective bags. 2. Do not store or place these P.W.Boards in a location exposed to direct sunlight or in a location where they will be exposed to high temperatures.
  • Page 68 Disassembly and Cleaning Maintenance and Inspection 5.3.1 Preventive Maintenance Schedule List Parts Cleaning Cycle Replacement Cycle Refer to Reader and Scan Path Mirrors When image ------- page 67 trouble occurs Friction Plate ------- 300,000 scans page 73 Bushing ------- 300,000 scans page 73 Projection Lamp -------...
  • Page 69 Disassembly and Cleaning Disassembly and Cleaning Procedure 5.4.1 Removal of the Outer Covers Remove the two screws and then slide the Optical Cover to the rear side of the machine. Then holding up the rear side of the Optical Cover and remove it. NOTE: Mirror is fitted to the back side of the Optical Cover.
  • Page 70 Disassembly and Cleaning Only 220-240V area: Remove the metal plate in the Left Cover also. Remove the Left Cover. (1 screw) Only 220-240V area: Remove the metal plate in the Right Cover also. Remove the Projection Unit. Get other manuals https://www.bkmanuals.com...
  • Page 71 Disassembly and Cleaning Remove the Lower Left Cover. (2 screws) Remove the Lower Right Cover. (2 screws) Remove the Rear Cover. (4 screws) Get other manuals https://www.bkmanuals.com...
  • Page 72 Disassembly and Cleaning 5.4.2 Replacing of the Projection Lamp Slide the Projection Lamp Unit out. Remove the Projection Lamp from the Lamp Holder. NOTE ➜ Do not touch with bare hand and extremely hot Projection Lamp immediately after the machine has been turned OFF. Remove the Projection Lamp from the Lamp Socket.
  • Page 73 Disassembly and Cleaning Insert the new Projection Lamp all the way into the Lamp Holder. Slide the Projection Unit back into the machine. 5.4.3 Cleaning of the Projection Lamp Wipe all foreign matter off the surface of the Projection Lamp with a soft piece of cloth which has been dampened with alcohol.
  • Page 74 Disassembly and Cleaning 5.4.5 Cleaning of the each Mirrors Remove the Optical Cover. Wipe clean the 1st Reader Path Mirror with a soft piece of cloth. Wipe clean the 2nd Reader Path Mirror with a soft piece of cloth. Remove the Left Cover. (1 screw) Only 220-240V area: Remove the metal plate in the Left Cover also.
  • Page 75 Disassembly and Cleaning Wipe clean the 2nd and 3rd Scan Path Mirror with a soft piece of cloth. 5.4.6 Cleaning of the CCD Filter Remove the Left Cover. (1 screw) Only 220-240V area: Remove the metal plate in the Left Cover also.
  • Page 76 Disassembly and Cleaning 5.4.7 Removal of the CCD Assy Remove the stopper from the Right Cover and then open the Right Cover. (2 Screws) Only 220-240V area: Remove the metal plate in the Left Cover also. Remove the Left Cover. (1 screw) Only 220-240V area: Remove the metal plate in the...
  • Page 77 Disassembly and Cleaning Remove the CCD Assy Lower Plate. (2 screws) Remove the CCD Assy. (two shoulder screws, Three connectors) Unplug connector from the CCD Assy. Remove the CCD Assy Cover. (loosen the four screws) NOTE: After the CCD Assy has been mounted, make the shading cor- rection (b6) by following the pro- cedure given on page 104.
  • Page 78 Disassembly and Cleaning 5.4.8 Removal of the Power Unit Remove the Optical Cover. (2 screws) Disconnect the five Connectors of the Power Unit from the machine. NOTE: For 220-240V area, disconnect the 2P connector of the Coil also. Coil Remove three screws and then remove the Power Unit from the machine.(3 screws) Get other manuals https://www.bkmanuals.com...
  • Page 79 Disassembly and Cleaning 5.4.9 Removal of the P.W.Boards. Remove the Left Cover,Lower Left Cover and Rear Cover. (Refer to "Removal of Outer Cover".) Open the Right Cover. Only 220-240V area: Remove the metal plates in the Left and Right Cover also. Remove the CCD Assy Lower Cover.
  • Page 80 Disassembly and Cleaning 5.4.10 Replacing Scan Motor bushing and friction plate Remove the Optical Cover. (2 screws) Tilt the Scan Motor Assy in the Scan Motor direction of the arrow and, pressing the shaft in the direction spring of the arrow, re-move the bushing and then peel the friction plate off the Scan Motor Assy.
  • Page 81 Disassembly and Cleaning Remove the Power Unit Cover. (3 screws) Replace the Fuse of PU1. Main Power Unit: PU1 AC250V 12A(100/120V area) AC250V 6.3A(220/240V area) Replace the Fuse of PU2. Projection Lamp Regulator: PU2 AC125V 5A(100/120V area) AC250V 5A(220/240V area) 5.4.12 Replacing the Main Fuse Replace with New Fuse.
  • Page 82 Disassembly and Cleaning 5.4.13 Exchanging the Oscillator Chip When using MSP2000 printer, you must exchange the Oscillator Chip (OSC1) on Printer I/F Board (PWB-EE) of the Microfilm Scanner for the Oscillator Chip supplied with MSP2000 Printer. MSP2000 Printer Remove the Projection Unit. Remove the Lower Left Cover.
  • Page 83 Disassembly and Cleaning Only 220-240V area: Remove the metal plate in the Right Cover also. Remove the Shield Cover (front). Remove the two Oscillator Chips from PWB-EE. PWB-EE OSC2 OSC1 Install the Oscillator Chip supplied into the OSC1 socket as shown on the illustration PWB-EE OSC2...
  • Page 84 Function Mode and Adjustment Function Mode and Adjustment Precautions 1. Always unplug connectors by holding the connector housing. Pulling on the cable cord can lead to problems with poor contact. When unplugging connectors on the PWBs themselves, always make sure the power is OFF first. 2.
  • Page 85 Function Mode and Adjustment Function Mode List 6.3.1 S mode (Setting Function 1) Function Setting Contents Auto Reset ON (60 sec.) Auto Power Save Disable Enable (30 minute) Enable (60 minute) Auto Projection Lamp OFF Disable Enable (30 minute) Enable (60 minute) Coin Vender &...
  • Page 86 Function Mode and Adjustment 6.3.2 y mode (Setting Function 2) Function Setting Contents Not Used Auto Paper Source Switching Auto Switching Disabling Auto Switching Auto Film Format Select Print Disable Enable Not Used Memo Image Masking Prescan Operation 2 times 1 time Auto Skew Correction Retain Retain...
  • Page 87 Function Mode and Adjustment 6.3.3 o mode (Setting Function 3) Function Setting Contents Metric/Inch Setting Metric Inch N-P Auto Exposure Coarse Lighter Adjustment Darker P-P Auto Exposure Coarse Lighter Adjustment Darker Scan Speed Adjustment Lager Smaller Adjustment of the image area Shift to a Top Lengthwise Position Shift to Bottom...
  • Page 88 Function Mode and Adjustment 6.3.4 F mode (machine operation checks) Function Contents ROM Version Check Displays the present ROM version. Total Scan Counter Displays the number of times of total scan. Total Print Counter Displays total print number of sheets. Counter Clear Clears the number of times of total scan, and print number of sheets.
  • Page 89 Function Mode and Adjustment 6.3.6 About the Function Mode Setting Label Remove the Top Cover by using a Slotted Screwdriver. [FUNCTION MODE SETTING] Label is attached on the back of the Top cover. When Main Control Board (PWB-BB) is exchanged, it inputs the setting value of "FACTORY"...
  • Page 90 Function Mode and Adjustment Operation of the Function Mode 6.4.1 Entering the Function Mode 1. Press the Exposure Mode Select Key, Multi-Print Key and Clear/Stop Key on the control panel at the same time for two seconds or more. The Multi-Print Display will show "S".
  • Page 91 Function Mode and Adjustment 6.4.3 Execution method in F and b mode (F4, F8 and b6) 1. To perform the function, press the Mode Memory Key Mode Memory key. 6.4.4 Execution method in S, y and o mode 1. Press the Exposure Mode Select Key.
  • Page 92 Function Mode and Adjustment S mode Operations 6.5.1 S1: Auto Reset Setting changes made to the control panel that are not used within 60 seconds of being input are automatically cancelled and the system reverts back to the original settings. Display setting Function...
  • Page 93 Function Mode and Adjustment 6.5.5 S5: Fine Mode Setting Select the function in the fine mode, when selecting Nega print mode on the control panel. Display setting Function Contents Mode 1: Applied when film contains text that is poorly Contrast Emphasis contrasted against its background making it difficult to read.
  • Page 94 Function Mode and Adjustment 6.5.8 S8: Cycle print mode This function automatically scans the next image following a preset period of time. Images are set by the user onto the Carrier Glass in between cycles. Display setting Function Disable Enable 6.5.9 S9: Nega Contrast Adjustment Adjusts contrast in the negative film use.
  • Page 95 Function Mode and Adjustment 6.5.11 Sb: Scan Table Stop Position Adjustment (Scan Position) This adjustment is necessary when any of the following symptoms occurs. Symptom 1. Each time a print is made, the image on the Screen shifts vertically. Symptom 2. The noise becomes big that is heard when the Scan Table hits against the Scan Table Stopper during its motion from the reader position to printer position.
  • Page 96 Function Mode and Adjustment 6.5.13 Sd: Auto image rotation 90 degree rotation function When printing the A3 (Ledger) size or B4 (Legal) size by 600dpi, the 90 degrees electric image rotation is not possible. Select whether to enable the 90 degrees image rotation with the prism when A3 size (Ledger) or the B4 size (Legal) is printed with 600dpi.
  • Page 97 Function Mode and Adjustment y mode Operations 6.6.1 y2: Auto Paper Source Switching Allows you to specify the paper source when same size paper is loaded into the both paper feeding tray and paper feeding cassette. Display setting Function Function Auto switching Printing continues by automatically switching to the remaining paper source after paper in the...
  • Page 98 Function Mode and Adjustment 6.6.4 y6: Prescan Operation Select the prescan operation when using an Auto Masking and Auto Skew correction function. Display setting Function Explanation 1 time Reading speed is quick. 2 times Although reading is late, but accuracy of Frame Masking becomes good.
  • Page 99 Function Mode and Adjustment o mode Operations 6.7.1 o1: Inch/Metric Select Select the inch or metric setting of the machine.) Display setting Function Metric Inch 6.7.2 o2: N-P Auto Exposure Coarse Adjustment This adjustment is made when the image density on the print (scan) output in the Auto Exposure mode is not satisfactory.
  • Page 100 Function Mode and Adjustment 6.7.3 o3: P-P Auto Exposure Coarse Adjustment This adjustment is made when the image density on the print (scan) output in the Auto Exposure mode is not satisfactory. This adjustment is necessary after the replacement of PWB-A and PWB- Be sure to adjust the Projection Lamp Voltage (F7) and Shading Correction (b6) before this Adjustment.
  • Page 101 Function Mode and Adjustment 6.7.4 o4: Scan Speed Adjustment This operation is used to match the width on the Screen image with that on the print (scan) image. This adjustment is necessary after the replacement of PWB-BB. Screen Image Feed Direction 1.
  • Page 102 Function Mode and Adjustment 6.7.5 o5: Adjustment of the image area Lengthwise Position 1. Load the Film in the machine and make a print (scan). <Conditions of printing/scanning> Size: Letter (A4) Lengthwise Centering:OFF Auto Masking:ON 2. Check the black band width of top Image and bottom on the print (scan) image.
  • Page 103 Function Mode and Adjustment 6.7.6 o6: Adjustment of the Top and Bottom Frame Black Band Width 1. Load the Film in the machine and make a print. <Conditions of printing/scanning> Size: Letter (A4) Lengthwise Centering:OFF Auto Masking:ON 2. Check the width of the black band Image running around the image area.
  • Page 104 Function Mode and Adjustment 6.7.7 o7: Adjustment of the Right and Left Frame Black Band Width 1. Load the Film in the machine and make a print (scan). <Conditions of printing/scanning> Size: Letter (A4) Lengthwise Centering:OFF Auto Masking:ON 2. Check the width of the black band Image running around the image area.
  • Page 105 Function Mode and Adjustment 6.7.8 o8: Projection lamp burn out detection (L2) setting Select whether to detect L2 when Projection Lamp burn out. Display setting Function Detects Not Detects 6.7.9 oA: Host Driver Setting Set the Host Driver which uses at the PC mode. Display setting Function...
  • Page 106 Function Mode and Adjustment F mode Operations 6.8.1 F1: ROM Version Check Used when checking the present ROM version of the machine. 1. Sets the function mode “F1”, and press the Start Key. 2. Shows the current ROM version number of the machine. [Ex.] ROM Version "25"...
  • Page 107 Function Mode and Adjustment 6.8.7 F7: Projection Lamp Voltage Adjustment This Adjustment is made to adjust the Projection Lamp Voltage. This Adjustment is necessary after the replacement of the Projection Lamp Regulator (PU2). 1. Remove the Optical Cover. 2. Remove the Projection Unit. 3.
  • Page 108 Function Mode and Adjustment 6. Referring to the setting procedure for Function mode, set "F7". 7. To perform the adjustment, press the Start key. 8. Rotate VR61 on PU2 so that the reading voltage on the multi- meter becomes DC21.5±0.2V. 9.
  • Page 109 Function Mode and Adjustment b mode Operations 6.9.1 b1: Checking the Scan Table Unit Function This mode should be used to check the Scan Table Unit Function. Scan Position Reader Position 1. Referring to the setting procedure for Function mode, set "b1". 2.
  • Page 110 Function Mode and Adjustment 6.9.4 b4: Prism rotation operation check Checks the rotation operation (AIR function) of a prism. 1. Referring to the setting procedure for Function mode, set "b4". 2. Press the Start Key to perform the 45 degree prism rotation. (The screen image rotates 90 degrees.
  • Page 111 Function Mode and Adjustment 6.9.6 b6: Shading Correction This adjustment is necessary after the replacement of PWB-A or PWB- 1. Checks the surface of the 1st to 3rd scan path mirror and if dirty clean 2. Place Projection Lens TYPE 2 in position and set a lens zoom ratio of 20X.
  • Page 112 Function Mode and Adjustment 6.9.7 b7: Test Print Function The test print of the printer can be executed. 1. Referring to the setting procedure for Function mode, set "b7". 2. Press the Start Key. 3. The following test prints are output by the printer. Feeding Direction 6.9.8 b8: For Factory use For factory adjustment.
  • Page 113 Troubleshooting Troubleshooting How to Use This Section 1. If a component on a P.W.Board or any other functional unit including motor is defective, the booklet only instructs you to replace the whole P.W.Board or functional unit and does not give troubleshooting procedure applicable within the defective unit.
  • Page 114 Troubleshooting Malfunction Indications Display Contents Section Projection Lamp malfunction Scanner Scan Unit Drive malfunction Scan Mirror Drive malfunction Shading Correction malfunction Cooling Fan Motor malfunction Fusing malfunction Printer Laser Diode malfunction Polygon Motor malfunction Main Motor malfunction Cooling Fan Motor malfunction Communication Error Scanner or Printer Printer Clock malfunction...
  • Page 115 Troubleshooting Malfunction Detection Timing 7.3.1 L2: Projection Lamp malfunction Display Detection Timing When scan begins and the light of the Projection Lamp does not strike the CCD. 7.3.2 C1: Scan Unit Drive malfunction Display Detection Timing The Scan Position Sensor (PC4) is not activated within 2sec. after the Scan Table has started moving to the printer position.
  • Page 116 Troubleshooting 7.3.4 C3: Shading Correction malfunction Display Detection When during shading correction (b6) the projection lamp light to CCD is few unusually. 7.3.5 C4: Cooling Fan Motor malfunction Display Detection Timing A HIGH Cooling Fan Motor Lock Signal is output after the Power Switch is turned ON.
  • Page 117 Troubleshooting Troubleshooting for malfunction code 7.4.1 L2: Projection Lamp malfunction Check Item Remedy →NG Check LA1. Replace LA1. ↓OK →Yes The carrier glass is covered by a dark Remove paper or any other obstruction colored piece of paper or some other from the carrier glass.
  • Page 118 Troubleshooting 7.4.4 C3: Shading Correction malfunction Check Item Remedy →No Is C3 displayed during Function Mode Replace PWB-BB. “b6” execution? Replace CCD Assy(PWB-A). ↓Yes →NG Performs the function mode (b6) once Replace PWB-BB. again. (Refers to the clause of Replace CCD Assy(PWB-A). Shading Correction in chapter 6).
  • Page 119 Troubleshooting 7.4.7 CL: Printer Clock malfunction Check Item Remedy →No Is CL shown even when power is turned OFF, then turned ON again? ↓Yes →No Is the dedicated interface cable used? Replace the Interface Cable. ↓Yes →No Checks the connection of an interface Reconnect the Interface Cable.
  • Page 120 Troubleshooting Troubleshooting for malfunction 7.5.1 No Power Check Item Remedy → No Has the Power Switch (S1) been Turn on the Power Switch (S1). turned ON? ↓Yes →No Has the Power Cord been securely Plug in the power cord. connected to the machine? ↓Yes →No Has the Power Cord been securely...
  • Page 121 Troubleshooting Electrical Components Check 7.6.1 LA1: Projection Lamp →No Is the circuit across both terminals of the Replace LA1. Lamp conducting when the Lamp is removed →Yes from the machine? 7.6.2 M3: Power Unit Cooling Fan Motor →Yes Does the Motor start rotating when the Power ON/OFF Switch is turned ON? ↓...
  • Page 122 Troubleshooting 7.6.6 PC3: Reader Position Sensor →No Is the voltage across PJ8-B12 on PWB-BB Replace PC3. and GND 0V when the Power ON/OFF Switch is in the ON position and the light emitted by the Sensor LED is blocked? ↓ Yes →No Is the voltage across PJ8-B12 on PWB-BB Replace PC3.
  • Page 123 Troubleshooting 7.6.11 S201: Interlock Switch →Yes Is the circuit across COM and NC terminals Replace S201. conducting when the Switch is removed from the machine? ↓ No →No Is the circuit across COM and NC terminals Replace S201. conducting when the Switch Actuator is →Yes depressed? 7.6.12 TS1: Thermostat...
  • Page 124 Troubleshooting Image Troubleshooting Trouble Remedy Black or blank print • Check the Projection Lamp (LA1) for possible discoloration and breaks. • Adjust the Projection Lamp voltage (F7). • N-P/P-P AE Coarse adjustment (o1, o2). • Perform the Shading correction (b6). •...
  • Page 125 Troubleshooting Get other manuals https://www.bkmanuals.com...
  • Page 126 0820-0003-51D DWG.NO. CIRCUIT DIAGRAM 1/1 TITLE MS 6000 MODEL AC100V/120V/220-240V VOLTAGE Jan. 2001 DATE ISSUED Get other manuals https://www.bkmanuals.com...
  • Page 127 0820-0004-58A DWG.NO. WIRING DIAGRAM 1/4 TITLE MS 6000 MODEL AC100V/120V/220-240V VOLTAGE Jan. 2001 DATE ISSUED Get other manuals https://www.bkmanuals.com...
  • Page 128 0820-0004-58A DWG.NO. WIRING DIAGRAM 2/4 TITLE MS 6000 MODEL AC100V/120V/220-240V VOLTAGE Jan. 2001 DATE ISSUED Get other manuals https://www.bkmanuals.com...
  • Page 129 0820-0004-58A DWG.NO. WIRING DIAGRAM 3/4 TITLE MS 6000 MODEL AC100V/120V/220-240V VOLTAGE Jan. 2001 DATE ISSUED Get other manuals https://www.bkmanuals.com...
  • Page 130 0820-0004-58A DWG.NO. WIRING DIAGRAM 4/4 TITLE MS 6000 MODEL AC100V/120V/220-240V VOLTAGE Jan. 2001 DATE ISSUED Get other manuals https://www.bkmanuals.com...
  • Page 131 Copyright 2001 MINOLTA CO,.LTD. Printed In Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information. 0820-7993-11 01020160 This publication is printed MINOLTA CO., LTD. Printed in Japan on recycled paper. Get other manuals https://www.bkmanuals.com...