General; Routine Annual Servicing; Replacement Of Components; Component Removal Procedure - Benchmark UNICA HE Series Installation & Servicing Instructions Manual

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SECTION 6
SERVICING INSTRUCTIONS
6.1

GENERAL

To ensure the continued safe and efficient
operation of the appliance, it is recommended that
it is checked and serviced at regular intervals. To
ensure correct and safe operation of the appliance,
it is essential that any worn or failed component
be replaced only with a genuine Vokera spare
part. It should be remembered that although
certain generic components may look similar, they
will be specific to an individual appliance or
product range. Use of non-genuine Vokera spare
parts could invalidate your warranty and may pose
a potential safety hazard. The frequency of
ser vicing will depend upon the par ticular
installation conditions, but in general, once per
year should be sufficient. It is the law that any
servicing work is carried out by competent person
such as a Vokera engineer, an approved service
agent, British Gas,
CORGI registered personnel or other suitably
qualified personnel.
apply to the appliance and its controls, but it
should be remembered that the central heating
and the domestic hot water systems would also
require attention from time to time.
6.2

ROUTINE ANNUAL SERVICING

• Check the operation of the appliance and ensure
it functions as described in section 7.
• Compare the performance of the appliance with
its design specification. The cause of any
noticeable deterioration should be identified and
rectified without delay.
• Thoroughly inspect the appliance for signs of
damage or deterioration especially the flue
system and the electrical apparatus.
• Check and adjust – if necessary – all burner
pressure settings (see 7.4).
• Check and adjust – if necessary – the system
design pressure (see 5.10).
• Carry out an analysis of the flue gases (see
7.5), and visually check the condition of the
entire flue assembly.
• Compare the results with the appliance design
specification. Any deterioration in performance
must be identified and rectified without delay.
• Check that the burner and main heat exchanger
are clean and free from any debris or obstruction.
• Check and clean – if necessary – the condense
trap to ensure correct operation.
6.3

REPLACEMENT OF COMPONENTS

Although it is anticipated that this appliance will
give years of reliable, trouble free service, the life
span of components will be determined by factors
such as operating conditions and usage. Should
the appliance develop a fault, the fault finding
section will assist in determining which component
is malfunctioning.
6.4

COMPONENT REMOVAL PROCEDURE

To remove a component, access to the interior of
the appliance is essential. Isolate the appliance
from the electrical supply and remove the fuse.
And when necessary, close all service valves on
the appliance, remove the appliance casing as
described in section 4.7.1 and drain the water
18
The following instructions
content from the appliance via the drain valve.
Ensure some water absorbent cloths are available
to catch any residual water that may drip from
the appliance or removed component. Undertake
a complete commissioning check as detailed in
section 5, after replacing any component.
ALWAYS TEST FOR GAS SOUNDNESS IF ANY
GAS CARRYING COMPONENTS HAVE BEEN
REMOVED OR DISTURBED.
6.4.1
AIR BOX FRONT COVER REMOVAL (fig. 21)
Locate the two clips and remove air box front
cover. If it's necessary to remove the air box side
cover, locate and remove the 4 securing screws.
fig. 21
6.5
PUMP ASSEMBLY (fig. 22)
Carry out component removal procedure as
described in 6.4. Disconnect the flow pipe (B) from
the combustion chamber connection (only 32/36
HE), slacken the pipe at the hydraulic assembly
and swing/rotate clear of the pump assembly.
Disconnect and remove the pump outlet pipe (C)
from the pump assembly/combustion chamber
connection.
C
A
E
F
fig. 22
Remove the expansion pipe locking pin (D) from
the top of the pump assembly and withdraw the
flexible pipe. Locate and remove the pressure
gauge securing pin (
pressure gauge from the pump assembly.
Disconnect the electrical wiring from the pump's
electrical connection point (E). Locate and remove
the 2 securing screws (A) at the rear of the pump
assembly. Remove locking pin (F) from pump base
and lift pump assembly clear of the hydraulic
manifold. The pump assembly can now be removed
from the appliance. Replace carefully in the
reverse order.
clips
H
D
G
D
1
B
) and disconnect the
D
1

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Unica 28heUnica 32heUnica 36he

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