Honda CBF150 2002 Manual page 405

SHOP MANUAL - ADDENDUM
CYLINDER/PISTON SPECIFICATONS
ITEM IT IT ITEM
Cylinder I.D.
Out-of-round
Taper
Warpage
Piston, Piston O.D. at 10 (0.4) from bottom
piston pin, Piston pin hole I.D.
piston ring Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end gap
Piston ring-to-ring
groove clearance
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance
CLUTCH/GEARSHIFT LINKAGE/KICKSTARTER SPECIFICATIONS
ITEM IT IT ITEM
Clutch lever free play
Clutch
Clutch outer I.D.
Clutch outer guide
Mainshaft O.D. at clutch outer guide
Kickstarter idle gear I.D.
Kickstarter idle gear guide
Countershaft O.D. at Kickstarter idle gear guide
Kickstarter drive gear I.D.
Kickstarter spindle O.D. at kickstarter drive gear
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
IT ITEM
Starter driven gear boss O.D.
23-8
Top
Second
Oil (side rail)
Top
Second
Spring free length
Disc thickness
Plate warpage
O.D.
I.D.
O.D.
I.D.
S T A N D A R D S T A N D A R D N D N D
57.300 – 57.310 (2.2559 – 2.2563)
–
–
–
57.280 – 57.295 (2.2551 – 2.2557)
14.002 – 14.008 (0.5513 – 0.5515)
13.994 – 14.000 (0.5509 – 0.5512)
0.002 – 0.014 (0.0001 – 0.0006)
0.10 – 0.25 (0.004 – 0.010)
0.10 – 0.25 (0.004 – 0.010)
0.20 – 0.70 (0.008 – 0.028)
0.030 – 0.060 (0.0012 – 0.0024)
0.030 – 0.060 (0.0012 – 0.0024)
0.005 – 0.030 (0.0002 – 0.0012)
14.010 – 14.028 (0.5516 – 0.5523)
0.010 – 0.034 (0.0004 – 0.0013)
S T A N D A R D S T A N D A R D S S A A
10 – 20 (0.4 – 0.8)
40.5 (1.59)
2.92 – 3.08 (0.115 – 0.121)
–
23.000 – 23.021 (0.9055 – 0.9063)
22.959 – 22.980 (0.9039 – 0.9047)
16.991 – 17.009 (0.6689 – 0.6696)
16.966 – 16.984 (0.6680 – 0.6687)
20.500 – 20.521 (0.8071 – 0.8079)
20.459 – 20.480 (0.8055 – 0.8063)
17.000 – 17.018 (0.6693 – 0.6700)
16.966 – 16.984 (0.6680 – 0.6687)
16.016 – 16.034 (0.6305 – 0.6313)
15.966 – 15.984 (0.6286 – 0.6293)
STANDARD A A
45.660 – 45.673 (1.7976 – 1.7981)
SERVICE LIMIT SERVICE LIMIT E E I IMI MI
57.40 (2.260)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
57.20 (2.252)
14.04 (0.553)
13.96 (0.550)
0.04 (0.002)
0.40 (0.016)
0.40 (0.016)
0.85 (0.033)
0.10 (0.004)
0.10 (0.004)
0.09 (0.004)
14.06 (0.554)
0.10 (0.004)
SERVICE LIMIT S S SERVICE LIMIT
–
39.6 (1.56)
2.6 (0.10)
0.20 (0.008)
23.08 (0.909)
22.93 (0.903)
17.04 (0.671)
16.95 (0.667)
20.58 (0.810)
20.43 (0.804)
17.04 (0.671)
16.94 (0.667)
16.06 (0.632)
15.94 (0.628)
S SERVICE LIMIT
45.60 (1.795)