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Road Lights with Brake Lights Kit
Groundsmaster
Model No. 02917—Serial No. 400000000 and Up
This kit is designed to provide a full set of road lights with mounting brackets and operation switches.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3400 Traction Unit
Description
No parts required
Left, rear light bracket
Right, rear light bracket
Bolt (M16 x 110 mm)
Nut (M16)
Fuse (15 A)
Dowty seal (1/4 inch)
Pressure switch adapter
Pressure switch
Pressure switch cable
Number plate bracket
2-way tab housing connector
Flasher relay
Standard shorter relay
Center headlight mount
Right headlight mount
Left headlight mount
Bolt (M6 x 20 mm)
Locknut (M6)
Bolt (M10 x 25 mm)
Locknut (M10)
Washer (3/8 inch)
Mounting bracket
4-way tab housing connector
Instrument panel connector lead
Hazard warning switch
Lights switch
Indicator switch
Horn button
Horn decal
Cable tie
Register at www.Toro.com.
Form No. 3412-264 Rev A
Installation Instructions
Qty.
–
Prepare the machine.
1
1
2
Install the rear lights.
2
2
1
1
Install the pressure switch.
1
1
1
1
Install the number plate bracket.
1
1
1
1
1
8
8
Install the front lights.
4
4
8
2
2
1
1
1
1
Install the control panel switches.
1
1
24
Original Instructions (EN)
All Rights Reserved *3412-264* A
Printed in the UK
Use
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Summary of Contents for Toro 02917
- Page 1 Road Lights with Brake Lights Kit Groundsmaster ® 3400 Traction Unit Model No. 02917—Serial No. 400000000 and Up Installation Instructions This kit is designed to provide a full set of road lights with mounting brackets and operation switches. Installation Loose Parts Use the chart below to verify that all parts have been shipped.
-
Page 2: Preparing The Machine
Procedure Description Qty. Reflector Install the reflectors. Serial label Install the serial label. Media and Additional Parts Description Qty. Installation Instructions Read before installing and operating kit Parts Catalog Use to reference part numbers Preparing the Machine Installing the Rear Lights No Parts Required Parts needed for this procedure: Left, rear light bracket... - Page 3 g197780 g018276 Figure 2 g018276 Figure 1 Machine with serial numbers 316999999 and lower 1. Bulkhead 2. Bolt (4) 1. Bolt (M16 x 110 mm) 4. Left rear light bracket 2. Existing washers 5. Roll bar 3. Orange indicator side up 6.
- Page 4 7. Install the new nut (M16) onto the bolt and torque it to 15 N∙m (11 ft-lb). Note: Do not overtighten it as this will make the roll bar difficult to fold. 8. Remove the roll bar pivot bolt on the right side of the mower.
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Page 5: Installing The Pressure Switch
g018243 g018244 g018244 g018243 Figure 7 Figure 6 1. Fuse—15 amp (2) 1. 4-pin, left, rear, 3. 4-pin, left, rear, light-assembly connector light-assembly connector on the main wiring harness on the main wiring harness 2. 3-pin, electrical-pressure-switch, cable connector on the main wiring harness Installing the Pressure Switch 13. - Page 6 Installing the Number Plate Bracket Parts needed for this procedure: g018247 g018247 Figure 8 Number plate bracket 1. Dowty seal (1/4 inch) 3. Pressure switch 2-way tab housing connector 2. Pressure-switch adapter Flasher relay Standard shorter relay 4. Screw the pressure switch into this adapter (Figure Torque the switch to 34 N∙m (25 ft-lb).
- Page 7 3. Push the 2-way tab housing connector onto the terminals of the number plate cable (Figure 11). Installing the Front Lights Parts needed for this procedure: g028150 Center headlight mount Figure 11 Right headlight mount 1. Red wire 3. 2-way tab housing connector Left headlight mount 2.
- Page 8 9. Locate the two 4-pin connectors on the main wiring harness located near to the cutter manifold. 10. Connect the connector on the machine wiring harness with the green/white wire to the identified left light assembly connector. (Figure 15). g028152 Figure 15 1.
- Page 9 Installing the Control Panel Switches Parts needed for this procedure: Instrument panel connector lead Hazard warning switch Lights switch Indicator switch Horn button g018292 Horn decal g018292 Figure 17 Cable tie 1. Switch blank—light switch 2. Switch blank—hazard switch Procedure 1.
- Page 10 8. On the control panel, remove the round plug (horn button) and the rectangular plug (indicator switch) shown in Figure G018338 g018338 Figure 21 G018336 g018336 1. Green/Red 2. Green/White Figure 19 1. Round plug—horn button 2. Rectangular 11. Connect the direction indicator switch to the connector plug—indicator switch lead instrument panel.
- Page 11 Installing the Reflectors Installing the Serial Label Parts needed for this procedure: Parts needed for this procedure: Reflector Serial label Procedure Procedure Affix a reflector to each side of the engine cover. Ensure Affix the serial label adjacent to the machine serial label. that the outside edge of each reflector is adhered 100 mm (4 Note: Ensure that the surface is clean before mounting the inches) from each edge of the engine cover...
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Page 12: Operation
Figure 23 General Maintenance 1. Headlight adjusting screws Important: Replace all worn or damaged parts with genuine Toro parts. Operating the Lights 1. Check that all lights are working on a regular basis. 2. Ensure that the headlights are adjusted correctly. - Page 13 Notes:...
- Page 14 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 15 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 16 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.